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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 433 records · Page 24

The Emphasis of Design Patterns in Expressing Expert Knowledge From A Technical Solution – A Framework for Continued Research

Digital Engineering is a transformative strategy that leverages an integrated model-based approach to improve communication, decision making, design understanding, and acquisition efficiency of system development. As modern systems are derived from pre-existing systems, harvesting expert knowledge from proven systems in a useful, model-based way will reduce the experiential learning and cognition required for new system development, contributing to a Digital Engineering transformation. Motivated by performance gains observed during a multi-year, sequential development activity, this survey reviews knowledge, architecture, and pattern literature to establish a framework for research of architectural methods for expert knowledge identification and description using Model Based System Engineering. The multi-year sequential development activity is offered as the experimental system of interest for this research. This work aims to enable a digital engineering strategy that improves concept phase decision making, accelerates knowledge acquisition from lessons learned repositories, and eases the burden of generational knowledge loss.

Lithium Ion↗

Intelligent Engine Systems Work Element 1.3: Sub System Health Management

The objectives of this program were to develop health monitoring systems and physics-based fault detection models for engine sub-systems including the start, lubrication, and fuel. These models will ultimately be used to provide more effective sub-system fault identification and isolation to reduce engine maintenance costs and engine down-time. Additionally, the bearing sub-system health is addressed in this program through identification of sensing requirements, a review of available technologies and a demonstration of a demonstration of a conceptual monitoring system for a differential roller bearing. This report is divided into four sections; one for each of the subtasks. The start system subtask is documented in section 2.0, the oil system is covered in section 3.0, bearing in section 4.0, and the fuel system is presented in section 5.0.

Ashby, Malcolm↗

Explicit Finite Element Modeling of Multilayer Composite Fabric for Gas Turbine Engine Containment Systems: Ballistic Impact Testing - Part 2

Under the Federal Aviation Administration's Airworthiness Assurance Center of Excellence and the Aircraft Catastrophic Failure Prevention Program, National Aeronautics and Space Administration Glenn Research Center collaborated with Arizona State University, Honeywell Engines, Systems and Services, and SRI International to develop improved computational models for designing fabric-based engine containment systems. In the study described in this report, ballistic impact tests were conducted on layered dry fabric rings to provide impact response data for calibrating and verifying the improved numerical models. This report provides data on projectile velocity, impact and residual energy, and fabric deformation for a number of different test conditions.

ZYLON↗

From the Knowledge-based Digital Platform (KbDP) Concept for Advanced Air Mobility Research to a Preliminary Prototype

Advanced Air Mobility (AAM) encompasses a range of innovative operational and technological changes to aviation (electric aircraft, increasingly automated aircraft, increasingly automated airspace operations, etc.) that are transforming aviation’s role in everyday movement of people and goods. There are multiple associated concepts and use cases for AAM, all interrelated, including small Unmanned Aircraft System (UAS) Traffic Management (UTM), Upper-Class E Traffic Management (ETM), Extensible Traffic Management (xTM), Regional Air Mobility (RAM), and Urban Air Mobility (UAM). These AAM operations must integrate with traditional Air Traffic Management (ATM) operations, as well as non-aviation modes of transportation and logistics. National Aeronautics and Space Administration (NASA) is spearheading an innovative digital engineering approach to integrate, communicate, and facilitate the research of multi-modal transportation systems. The Knowledge-based Digital Platform (KbDP) is a concept being developed that ties the workflows of Project Managers (PM), Principal Investigators (PI), and System Engineers together across organizational boundaries. It does so through the management of an information database defined by mathematical, data science, and system engineering principles. Machine Learning (ML) algorithms play a key role in this concept by extracting meaningful knowledge from the information database, which the human user leverages to greatly improve the efficiency and effectiveness of their research. Expected benefits of this concept include improved technology transfers from research to production, improved research portfolio investments, and research outcomes that are more integrated with all aspects of the multi-modal transportation problem. The preliminary KbDP prototype has been realized using UAM as a pathfinder use case and developed by a team of system engineer, software developer, data scientist, and interns.

Systems Engineering↗

Model Based Definition

In September 2007, the Engineering Directorate at the Marshall Space Flight Center (MSFC) created the Design System Focus Team (DSFT). MSFC was responsible for the in-house design and development of the Ares 1 Upper Stage and the Engineering Directorate was preparing to deploy a new electronic Configuration Management and Data Management System with the Design Data Management System (DDMS) based upon a Commercial Off The Shelf (COTS) Product Data Management (PDM) System. The DSFT was to establish standardized CAD practices and a new data life cycle for design data. Of special interest here, the design teams were to implement Model Based Definition (MBD) in support of the Upper Stage manufacturing contract. It is noted that this MBD does use partially dimensioned drawings for auxiliary information to the model. The design data lifecycle implemented several new release states to be used prior to formal release that allowed the models to move through a flow of progressive maturity. The DSFT identified some 17 Lessons Learned as outcomes of the standards development, pathfinder deployments and initial application to the Upper Stage design completion. Some of the high value examples are reviewed.

Rowe, Sidney E.↗

State-based models for planning and execution coordination

Many traditional planners are built on top of existing execution engines that were not necessarily intended to be operated by a planner. The Mission Data System has been designed from the onset to have both an execution and planning engine and provides a framework for producing state-based models that can be used to coordinate planning and execution. The models provide a basis for ensuring the consistency of assumptions made by the execution engine and planner, and the frameworks provide a basis for run time communications between the planner and execution engines.

planning↗

Engineering Drawing Practices: Volume I of I - Aerospace and Ground Support Equipment

KSC-GP-435,Engineering Drawing Practices, Volume I of II, Aerospace and Ground Support Equipment, establishes the conventions to be adhered to by engineering and drafting personnel in the preparation, revision, and completion of engineering digital product definition data sets. This manual sets forth the minimum requirements acceptable at Kennedy Space Center (KSC) for the preparation of model-only, model and dependent drawing, and drawing-only digital product definition data sets based on the engineering drawing and model requirements in the ASME Y14 series.

Wendy Ledezma↗

InvestigationOrganizer: The Development and Testing of a Web-based Tool to Support Mishap Investigations

InvestigationOrganizer (IO) is a collaborative web-based system designed to support the conduct of mishap investigations. IO provides a common repository for a wide range of mishap related information, and allows investigators to make explicit, shared, and meaningful links between evidence, causal models, findings and recommendations. It integrates the functionality of a database, a common document repository, a semantic knowledge network, a rule-based inference engine, and causal modeling and visualization. Thus far, IO has been used to support four mishap investigations within NASA, ranging from a small property damage case to the loss of the Space Shuttle Columbia. This paper describes how the functionality of IO supports mishap investigations and the lessons learned from the experience of supporting two of the NASA mishap investigations: the Columbia Accident Investigation and the CONTOUR Loss Investigation.

Carvalho, Robert F.↗

Influence of backup bearings and support structure dynamics on the behavior of rotors with active supports

Substantial progress has been made toward the goals of this research effort in the past six months. A simplified rotor model with a flexible shaft and backup bearings has been developed. The model is based upon the work of Ishii and Kirk. Parameter studies of the behavior of this model are currently being conducted. A simple rotor model which includes a flexible disk and bearings with clearance has been developed and the dynamics of the model investigated. The study consists of simulation work coupled with experimental verification. The work is documented in the attached paper. A rotor model based upon the T-501 engine has been developed which includes backup bearing effects. The dynamics of this model are currently being studied with the objective of verifying the conclusions obtained from the simpler models. Parallel simulation runs are being conducted using an ANSYS based finite element model of the T-501.

Flowers, George T.↗

Computational Fluid Dynamics Simulation of the Swordfish Oxygen/Methane Rotating Detonation Rocket Engine

Rotating Detonation Rocket Engines (RDREs) provide several theoretical performance benefits over traditional deflagration combustion rocket engines. RDREs can potentially generate higher specific impulse (ISP) for a given propellant combination enabling significant consumable mass savings for a spaceflight vehicle. Conversely, RDREs are a relatively new technology with a shallower analytical modeling base compared to traditional combustion engine architectures. In this work, we utilize time-accurate, Computational Fluid Dynamics (CFD) modeling to simulate the complex fluid environment inside an RDRE combustion chamber and propellant manifolds. The selected engine of study is the Swordfish RDRE which was developed and tested and at the National Aeronautics and Space Administration (NASA) Marshall Space Flight Center (MSFC). CFD simulations were conducted using the as-tested Swordfish geometry and conditions to facilitate comparison between the analytical predictions and experimental results.

Brian R. Richardson↗

Mean Line Pump Flow Model in Rocket Engine System Simulation

A mean line pump flow modeling method has been developed to provide a fast capability for modeling turbopumps of rocket engines. Based on this method, a mean line pump flow code PUMPA has been written that can predict the performance of pumps at off-design operating conditions, given the loss of the diffusion system at the design point. The pump code can model axial flow inducers, mixed-flow and centrifugal pumps. The code can model multistage pumps in series. The code features rapid input setup and computer run time, and is an effective analysis and conceptual design tool. The map generation capability of the code provides the map information needed for interfacing with a rocket engine system modeling code. The off-design and multistage modeling capabilities of the code permit parametric design space exploration of candidate pump configurations and provide pump performance data for engine system evaluation. The PUMPA code has been integrated with the Numerical Propulsion System Simulation (NPSS) code and an expander rocket engine system has been simulated. The mean line pump flow code runs as an integral part of the NPSS rocket engine system simulation and provides key pump performance information directly to the system model at all operating conditions.

Veres, Joseph P.↗

Conceptual designs and computer models of imaging radiometers for earth observations

An analytical model is developed based on engineering principles which can be used to predict the performance of spaceborne electro-optical remote sensors. Computer simulations and trade-off studies can be performed with this model to determine optimal sensor performance and design parameters. Computer algorithms were developed from which LOTUS spreadsheet macros were written. Computer simulations were performed to determine the performance characteristics and design parameters for the Moderate Resolution Imaging Spectrometer Nadir (MODIS-N) currently under development at NASA/Goddard Space Flight Center.

Montgomery, Harry E.↗

Model-Based Thermal System Design Optimization for the James Webb Space Telescope

Spacecraft thermal model validation is normally performed by comparing model predictions with thermal test data and reducing their discrepancies to meet the mission requirements. Based on thermal engineering expertise, the model input parameters are adjusted to tune the model output response to the test data. The end result is not guaranteed to be the best solution in terms of reduced discrepancy and the process requires months to complete. A model-based methodology was developed to perform the validation process in a fully automated fashion and provide mathematical bases to the search for the optimal parameter set that minimizes the discrepancies between model and data. The methodology was successfully applied to several thermal subsystems of the James Webb Space Telescope (JWST). Global or quasiglobal optimal solutions were found and the total execution time of the model validation process was reduced to about two weeks. The model sensitivities to the parameters, which are required to solve the optimization problem, can be calculated automatically before the test begins and provide a library for sensitivity studies. This methodology represents a crucial commodity when testing complex, large-scale systems under time and budget constraints. Here, results for the JWST Core thermal system will be presented in detail.

Cataldo, Giuseppe↗

A Cohesive Fatigue Model Based on the S-N Diagram

The relationship between fatigue life and fatigue crack propagation rate is explored with a new cohesive damage model. The parameters of the model are obtained from idealizations of S-N diagrams used in engineering design. The model is based on the hypothesis that both stable tearing damage and damage due to cyclic loading are representations of a density of microcracks and, therefore, a single damage variable can describe the state of damage. This assumption implies that the quasi-static cohesive law that describes tearing is also the envelope of the fatigue damage. Fatigue damage within the cohesive envelope is assumed to accumulate at a rate that depends on the displacement jumps. The fatigue model was implemented as a UMAT subroutine for Abaqus cohesive elements by adding fatigue damage accumulation to a cohesive model based on the Turon quasi-static cohesive law. The analyses were conducted using a simplified cyclic loading procedure in which the maximum applied load is kept constant and the computational expense of cycling the load is avoided. The predicted propagation rates for a double cantilever beam (DCB) specimen were compared to experimental results for IM7/8552 graphite/epoxy tape.

Dávila, Carlos G.↗

Influence of backup bearings and support structure dynamics on the behavior of rotors with active supports

Progress over the past year includes the following: A simplified rotor model with a flexible shaft and backup bearings has been developed. A simple rotor model which includes a flexible disk and bearings with clearance has been developed and the dynamics of the model investigated. A rotor model based upon the T-501 engine has been developed which includes backup bearing effects. Parallel simulation runs are being conducted using an ANSYS based finite element model of the T-501. The magnetic bearing test rig is currently floating and dynamics/control tests are being conducted. A paper has been written that documents the work using the T-501 engine model. Work has continued with the simplified model. The finite element model is currently being modified to include the effects of foundation dynamics. A literature search for material on foil bearings has been conducted. A finite element model is being developed for a magnetic bearing in series with a foil backup bearing.

Flowers, George T.↗

Magnetic Lens For Plasma Engine

Low-field electromagnet coils placed downstream of plasma engine, polarized oppositely to higher-field but smaller radius coil in nozzle of engine, reduces divergence of plasma jet, thereby increasing efficiency of engine. Concept tested by computer simulation based on simplified mathematical model of plasma, engine, and coils.

Sercel, Joel C.↗