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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 433 records · Page 24

Design, fabrication and test of liquid metal heat-pipe sandwich panels

Integral heat-pipe sandwich panels, which synergistically combine the thermal efficiency of heat pipes and the structural efficiency of honeycomb sandwich panel construction, were fabricated and tested. The designs utilize two different wickable honeycomb cores, facesheets with screen mesh sintered to the internal surfaces, and potassium or sodium as the working fluid. Panels were tested by radiant heating, and the results indicate successful heat pipe operation at temperatures of approximately 922K (1200F). These panels, in addition to solving potential thermal stress problems in an Airframe-Integrated Scramjet Engine, have potential applications as cold plates for electronic component cooling, as radiators for space platforms, and as low distortion, large area structures.

Basiulis, A.↗

Radiant heating tests of several liquid metal heat-pipe sandwich panels

Integral heat pipe sandwich panels, which synergistically combine the thermal efficiency of heat pipes and the structural efficiency of honeycomb sandwich construction, were conceived as a means of alleviating thermal stress problems in the Langley Scramjet Engine. Test panels which utilized two different wickable honeycomb cores, facesheets with screen mesh sintered to the internal surfaces, and a liquid metal working fluid (either sodium or potassium) were tested by radiant heating at various heat load levels. The heat pipe panels reduced maximum temperature differences by 31 percent with sodium working fluid and 45 percent with potassium working fluid. Results indicate that a heat pipe sandwich panel is a potential, simple solution to the engine thermal stress problem. Other interesting applications of the concept include: cold plates for electronic component and circuit card cooling, radiators for large space platforms, low distortion large area structures (e.g., space antennas) and laser mirrors.

Camarda, C. J.↗

Radiant heating tests of several liquid metal heat-pipe sandwich panels

Integral heat-pipe sandwich panels, which synergistically combine the thermal efficiency of heat pipes and the structural efficiency of honeycomb sandwich construction, were conceived as a means of alleviating thermal stress problems in the Langley Scramjet Engine. Test panels which utilized two different wickable honeycomb cores, facesheets with screen mesh sintered to the internal surfaces, and a liquid metal working fluid (either sodium or potassium) were tested by radiant heating at various heat-load levels. The heat-pipe panels reduced maximum temperature differences by 31 percent with sodium working fluid and 45 percent with potassium working fluid. Results indicate that a heat-pipe sandwich panel is a potential, simple solution to the engine thermal stress problem. Other interesting applications of the concept include: cold plates for electronic component and circuit card cooling, radiators for large space platforms, low-distortion large area structures (e.g., space antennas) and laser mirrors.

Camarda, C. J.↗

Superplastic forming/weld-brazing of titanium skin-stiffened compression panels

A study was conducted to exploit the processing advantages of superplastic forming and weld-brazing for the fabrication of titanium skin-stiffened structural components. Small titanium compression panels were fabricated and tested at room temperature. Stiffeners having configurations of a conventional hat shape, beaded shaped web, ribbed shaped web, or stepped shaped web were investigated. The data from the panel tests included load-shortening curves, local buckling strengths, and failure loads. Experimental buckling loads were compared with buckling loads calculated using a finite-element analysis. The superplastic formed/weld-brazed panels having complex shaped stiffeners developed from 20 to 58 percent higher local buckling strengths than panels with conventionally shaped stiffeners.

Royster, D. M.↗

Silicone-Rubber Tooling for Hollow Panels

Wave-free contour surface obtained by using flexible mold. Silicone-rubber layup tool, when used in conjunction with hard plastic laminating mold defining desired contour, produces panel with wave-free surface that accurately reproduces shape of mold. In addition to providing porous hollow-panel wing structure that acts as duct for transporting sucked boundary layer tooling, also used to fabricate high-strength lightweight door panels and any single-or compound-contour panel.

Gallimore, F. H.↗

Prestressed Thermal-Protection Panels

Panels held securely with minimum of mounting hardware. Each panel held in place by single screw that pulls it into flat shape from its original shallow-dish shape. Shape and prestressing make panel stiff: resists vibration and withstands large mechanical loads. Panel shape and mounting arrangement not limited to thermal-protection systems but also used on aircraft, building walls, or wherever large surfaces must be covered with stiff, flat sheets easily removed for maintenance.

Dunn, T. J.↗

Field-incidence transmission of treated orthotropic and laminated composite panels

In an effort to improve understanding of the phenomenon of noise transmission through the sidewalls of an aircraft fuselage, an analytical model was developed for the field incidence transmission loss of an orthotropic or laminated composite infinite panel with layers of various noise insulation treatments. The model allows for four types of treatments, impervious limp septa, orthotropic trim panels, porous blankets, and air spaces, while it also takes into account the effects of forward speed. Agreement between the model and transmission loss data for treated panels is seen to be fairly good overall. In comparison with transmission loss data for untreated composite panels, excellent agreement occurred.

Koval, L. R.↗

Re-design and fabrication of titanium multi-wall Thermal Protection System (TPS) test panels

The Titanium Multi-wall Thermal Protection System (TIPS) panel was re-designed to incorporate Ti-6-2-4-2 outer sheets for the hot surface, ninety degree side closures for ease of construction and through panel fastness for ease of panel removal. Thermal and structural tests were performed to verify the design. Twenty-five panels were fabricated and delivered to NASA for evaluation at Langley Research Center and Johnson Space Center.

Blair, W.↗

PAN AIR: A computer program for predicting subsonic or supersonic linear potential flows about arbitrary configurations using a higher order panel method. Volume 1: Theory document (version 1.1)

Panel aerodynamics (PAN AIR) is a system of computer programs designed to analyze subsonic and supersonic inviscid flows about arbitrary configurations. A panel method is a program which solves a linear partial differential equation by approximating the configuration surface by a set of panels. An overview of the theory of potential flow in general and PAN AIR in particular is given along with detailed mathematical formulations. Fluid dynamics, the Navier-Stokes equation, and the theory of panel methods were also discussed.

Magnus, A. E.↗

Preflight study of San Marco D/L GaAs solar cell panels

The solar array for the San Marco D/L spacecraft is described and the performance of 4 GaAs solar cell panels are examined. In comparison to the typical Si solar cell panel for San Marco D/L, it is shown that each GaAs solar cell panel provides at least 23 percent more specific power at maximum output and 28 deg C. Also described here, are several measurements that will be made to evaluate the relative performance of Si and GaAs solar cell panels during the San Marco D/L flight.

Day, J. H., Jr.↗

Study of double wall panels for use in propeller driven aircraft

Propeller driven aircraft have exhibited high levels of interior noise. Most absorption materials are not effective at low frequencies where maximum noise levels occur. Two panels separated by an air gap are suggested as an alternative means of noise attenuation. This design produces an impedance mismatch where a sound wave travels backwards to the source. The higher the impedance, the higher the reflected soundwave intensity. Two aluminum panels with helium in between and two panels with one being perforated were investigated. Helium increases the transmission loss because of a greater impedance mismatch than air. The transmission loss of the unperforated panel is higher throughout the frequency range tested.

Atwal, M.↗

Orbiter radiator panel solar focusing test

Test data are presented which define the area around the Orbiter radiator panels for which the solar reflections are concentrated to one-sun or more. The concave shape of the panels and their specular silver/Teflon coating causes focusing of the reflected solar energy which could have adverse heating effects on equipment or astronaut extravehicular activity (EVA) in the vicinity of the radiator panels. A room ambient test method was utilized with a one-tenth scale model of the radiator panels.

Howell, H. R.↗

Response of long shallow cylindrical panels to radial line loads

The large displacement static response of shallow orthotropic panels subjected to lateral loading is examined both theoretically and experimentally. The panels are circular cylindrical open shells which are also thin and long. The straight edges are simply supported at a fixed distance apart, and the curved edges are free. The lateral load is a spatially uniform line load acting along the generator direction of the cylinder, and is directed radially inward toward the center of curvature. The load induces a circumferential thrust, and the panel can, and does, snap-through to an inverted configuration at the buckling load. The effect of load position on the response is also examined. The test panels discussed in the paper are /(90/0)3/S graphite-epoxy laminates. Nominal dimensions are a radius of 60 in., a thickness of 0.060 in., and an arc length of 12 in. Very good agreement between theory and experiment is achieved.

Johnson, E. R.↗

Application of panel method to wake vortex/wing interaction and comparison with experiment

The ability of a low-order panel method to calculate the aerodynamic loads on wings caused by interaction with wake vortices was studied. The loads were calculated for various positions of a downstream following wing relative to an upstream vortex-generating wing. Calculated vortex-induced span loads and rolling-moment coefficients on the following wing were compared with experimental data. A good agreement with experiment was obtained when the following wing was located more than one following-wing chord length from the tip vortex. The predictions deteriorated as the following wing was placed closer to the vortex. At large downstream distances (approximately 10 generating-wing chord lengths), induced rolling-moment coefficients on the following wing were consistently overestimated. Despite the strong interaction between the wake-vortex filaments and surface doublet panels, the accuracy of the calculations was in most cases independent of the panel distribution and density. A good agreement between theoretical and experimental loads was obtained with a minimum of experimentation with panel arrangements.

Smith, B. E.↗

A panel method study of vortex sheets with special emphasis on sheets of axisymmetric geometry

The self induced evolution of a vortex sheet was simulated by modeling the sheet using an integration of discrete elements of vorticity. Replacing small sections of a vortex sheet by flat panels of constant vorticity is found to reproduce more accurately the initial conditions for the Lagrangian simulation technique than replacement by point vortices. The flat panel method for the vortex sheet was then extended to model axisymmetric vortex sheets. The local and far field velocities induced by the axisymmetric panels were obtained using matched asymptotic analysis, and some of the uncertainties involved in other models of the axisymmetric vortex sheet have been eliminated. One important result of this analysis is the determination of the proper choice of core size for a circular vortex filament which may replace a section of an axisymmetric vortex sheet. Roll-up of both two dimensional and axisymmetric vortex sheets was computed using the panel methods developed in the report.

Sugioka, I.↗

Honeycomb panel heat pipe development for space radiators

An assessment of the honeycomb panel heat pipe concept as a moderate temperature range, low-mass, highly efficient radiator fin for the NASA Space Station is presented, based on test results for a thin-wall (0.46 mm) all-welded stainless steel sample with core depth of 63.5 mm and a hexagonal-cell size of 127.7 mm. The 0.61 x 3.05 m test segment, operating with methanol as a working fluid, exhibited a maximum heat transfer rate of 600 W at 50 C and was isothermal to within + or - 2 C almost entirely throughout the surface. Tilt testing, which comprised relocation of the heater along one edge of the panel, resulted in maximum power levels of 70 and 50 W at panel elevations of 12.7 and 25.4 mm, respectively. As-designed panel performance is predicted to be from 500 to 1000 W over the range of operating temperatures; better performance is predicted for an open-channel design.

Tanzer, H. J.↗

Fire-Resistant Belt Panel for Airplane Windows

Window-belt panel for airplanes fire resistant and generates little smoke when exposed to flames. Panel incorporates fire-shield layer adding minimal weight but delays or prevents fire from burning through. Structural core of panel is Nomex or equivalent polyamide paper honeycomb. Fire shield, made of fluororubber sheet, incorporated in multiple-ply facing bonded to core. Outer layers of multiple-ply facing and back face of panel consist of biwoven carbon-cloth impregnated with phenolic resin.

Trabold, E. L.↗

Load-deflection tests and computer analyses of a high-precision adhesive-bonded antenna reflector panel

New adhesive-bonded panels are being investigated as a part of an effort to extend and upgrade the 64-m to a 70-m antenna network. Load-deflection tests were conducted on a sample high-precision adhesive-bonded panel for comparison with design criteria. Two computerized structural models were developed in order to predict the deformation patterns under different types of distributed and concentrated loadings. The main purpose was to obtain empirical stiffness factors for the slit beams and girders in the panel structure. With determination and use of the empirical stiffness factors, there is a good agreement between the theoretically predicted deflections and the test measurements. It was also found that the new bonded panels satisfy the stringent design specifications and surface tolerance bounds.

Chian, C. T.↗