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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 433 records · Page 24
All sourcesNASA NTRSDOE OSTI
NASA NTRS1996

Pressure wall hole size and maximum tip-to-tip crack length following orbital debris penetration

The threat of damage from high speed meteoroid and orbital debris particle impacts has become a significant design consideration in the development and construction of long duration earth-orbiting spacecraft. Historically, significant amounts of resources have been devoted to developing shielding for such structures as a means of reducing the penetration potential of high speed on-orbit impacts. These efforts have typically focused on simply whether or not the inner (or 'pressure') walls of candidate multi-wall structural systems would be perforated. Only recently the nature and extent of pressure wall penetration damage have begun to be explored. This report presents the results of a study whose objective was to characterize the hole formation and cracking phenomena associated with the penetration of the multi-wall systems being considered for the International Space Station Alpha (ISSA).

Schonberg, William P.↗
NASA NTRS1996

Mach 5 to 7 RBCC Propulsion System Testing at NASA-LeRC HTF

A series of Mach 5 to 7 freejet tests of a Rocket Based Combined Cycle (RBCC) engine were cnducted at the NASA Lewis Research Center (LERC) Hypersonic Tunnel Facility (HTF). This paper describes the configuration and operation of the HTF and the RBCC engine during these tests. A number of facility support systems are described which were added or modified to enhance the HTF test capability for conducting this experiment. The unfueled aerodynamic perfor- mance of the RBCC engine flowpath is also presented and compared to sub-scale test results previously obtained in the NASA LERC I x I Supersonic Wind Tunnel (SWT) and to Computational Fluid Dynamic (CFD) analysis results. This test program demonstrated a successful configuration of the HTF for facility starting and operation with a generic RBCC type engine and an increased range of facility operating conditions. The ability of sub-scale testing and CFD analysis to predict flowpath performance was also shown. The HTF is a freejet, blowdown propulsion test facility that can simulate up to Mach 7 flight conditions with true air composition. Mach 5, 6, and 7 facility nozzles are available, each with an exit diameter of 42 in. This combination of clean air, large scale, and Mach 7 capabilities is unique to the HTF. This RBCC engine study is the first engine test program conducted at the HTF since 1974.

Perkins, H. Douglas↗
NASA NTRS1996

Constructing a High Density Cell Culture System

An annular culture vessel for growing mammalian cells is constructed in a one piece integral and annular configuration with an open end which is closed by an endcap. The culture vessel is rotatable about a horizontal axis by use of conventional roller systems commonly used in culture laboratories. The end wall of the endcap has tapered access ports to frictionally and sealingly receive the ends of hypodermic syringes. The syringes permit the introduction of fresh nutrient and withdrawal of spent nutrients. The walls are made of conventional polymeric cell culture material and are subjected to neutron bombardment to form minute gas permeable perforations in the walls.

Spaulding, Glenn F.↗
NASA NTRS1997

Candle Flames in Microgravity

This work is a study of a candle flame in a microgravity environment. The purpose of the work is to determine if a steady (or quasi-steady) flame can exist in a microgravity environment, study the characteristics of the steady flame, investigate the pre-extinction flame oscillations observed in a previous experiment in more detail, and finally, determine the nature of the interactions between two closely spaced candle flames. The candle flame is used as a model combustion system, in that in microgravity it is one of the only examples of a non-propagating, steady-state, pure diffusion flame. Others have used the candle to study a number of combustion phenomena including flame flicker, flame oscillations, electric field effects and enhanced and reduced gravitational effects in flames. The present work is a continuation of a small-scale Shuttle experiment on candle flames. That study showed that the candle flame lifetimes were on the order of 40 seconds, the flames were dim blue after a transient ignition period, and that just prior to extinction the flames oscillated spontaneously for about five seconds at a frequency of 1 Hz. The authors postulated that the gas phase in the immediate vicinity of the flame was quasi-steady. Further away from the flame, however, the assertion of a quasi-steady flame was less certain, thus the authors did not prove that a steady flame could exist. They also speculated that the short lifetime of the candle flame was due to the presence of the small, weakly perforated box that surrounded the candle. The Candle Flames in Microgravity (CFM) experiment, with revised hardware, was recently flown aboard the Mir orbiting station, and conducted inside the glovebox facility by Dr. Shannon Lucid. In addition to the purposes described above, the experiments were NASA's first ability to ascertain the merits of the Mir environment for combustion science studies. In this article, we present the results of that experiment. We are also in the process of developing a numerical model of the microgravity candle flame. The status and results of the modeling efforts to date are also presented.

Dietrich, Daniel L.↗
NASA NTRS1997

Porous and Microporous Honeycomb Composites as Potential Boundary-Layer Bleed Materials

Results of an experimental investigation are presented in which the use of porous and microporous honeycomb composite materials is evaluated as an alternate to perforated solid plates for boundary-layer bleed in supersonic aircraft inlets. The terms "porous" and "microporous," respectively, refer to bleed orifice diameters roughly equal to and much less than the displacement thickness of the approach boundary-layer. A Baseline porous solid plate, two porous honeycomb, and three microporous honeycomb configurations are evaluated. The performance of the plates is characterized by the flow coefficient and relative change in boundary-layer profile parameters across the bleed region. The tests were conducted at Mach numbers of 1.27 and 1.98. The results show the porous honeycomb is not as efficient at removing mass compared to the baseline. The microporous plates were about equal to the baseline with one plate demonstrating a significantly higher efficiency. The microporous plates produced significantly fuller boundary-layer profiles downstream of the bleed region for a given mass flow removal rate than either the baseline or the porous honeycomb plates.

Davis, D. O.↗
NASA NTRS1997

Meteoroid/orbital debris impact damage predictions for the Russian space station MIR

Components of the Mir space station have been exposed to the meteoroid/orbital debris (M/OD) environment for up to 11 years. During this period, no M/OD impact perforation of the pressure shell of the manned modules were reported. The NASA standard M/OD analysis code BUMPER was used to predict the probability of M/OD impact damage to various components of Mir. The analysis indicates a 1 in 2.2 chance that a M/OD impact would have caused a penetration resulting in a pressure leak of the Mir modules since its launch up to the February 1997. For the next five years, the estimated odds become 1 in 3. On an annual basis, penetration risks are 60 percent higher, on the average, in the next five years due to the larger size of Mir and the growth in the orbital debris population.

Christiansen, E. L.↗
NASA NTRS1997

The Effect of Solid Constituent Particle Size Distributions on TP-H1148 Propellant Slag

Special aluminum and ammonium perchlorate (AP) particle size distributions were prepared for a matrix of five-inch diameter, center-perforated (CP) motor tests to measure the aluminum oxide slag response in Space Shuttle Reusable Solid Rocket Motor (RSRM) propellant. Previous tests of TP-H1148 propellant in five-inch CP spin motors have shown a correlation between aluminum particle size and generated slag. The motors for this study were cast from thirteen five-gallon propellant mixes which used five particle size levels of aluminum powder, five of unground AP and three of ground AP. Aluminum had the greatest effect on slag formation, the more coarse fractions causing greater slag quantities and larger slag particles. Unground AP had about half the effect of aluminum with the coarser fractions again producing more and larger sized slag particles. The variation in ground AP did not have a significant effect on slag formation. Quench bomb tests showed the same trends as the spin motors, that is, larger aluminum and AP particle size distributions generated larger slag particles leaving the propellant surface. Cured propellant mechanical properties were also impacted by particle size variation.

May, Douglas H.↗
NASA NTRS1998

Overview of Laminar Flow Control

The history of Laminar Flow Control (LFC) from the 1930s through the 1990s is reviewed and the current status of the technology is assessed. Early studies related to the natural laminar boundary-layer flow physics, manufacturing tolerances for laminar flow, and insect-contamination avoidance are discussed. Although most of this publication is about slot-, porous-, and perforated-suction LFC concept studies in wind tunnel and flight experiments, some mention is made of thermal LFC. Theoretical and computational tools to describe the LFC aerodynamics are included for completeness.

Joslin, Ronald D.↗
NASA NTRS1999

Advanced Turbofan Duct Liner Concepts

The Advanced Subsonic Technology Noise Reduction Program goal is to reduce aircraft noise by 10 EPNdB by the year 2000 relative, to 1992 technology. The improvement goal for nacelle attenuation is 25% relative to 1992 technology by 1997 and 50% by 2000. The Advanced Turbofan Duct Liner Concepts Task work by Boeing presented in this document was in support of these goals. The basis for the technical approach was a Boeing study conducted in 1993-94 under NASA/FAA contract NAS1-19349, Task 6, investigating broadband acoustic liner concepts. As a result of this work, it was recommended that linear double layer, linear and perforate triple layer, parallel element, and bulk absorber liners be further investigated to improve nacelle attenuations. NASA LaRC also suggested that "adaptive" liner concepts that would allow "in-situ" acoustic impedance control also be considered. As a result, bias flow and high-temperature liner concepts were also added to the investigation. The major conclusion from the above studies is that improvements in nacelle liner average acoustic impedance characteristics alone will not result in 25% increased nacelle noise reduction relative to 1992 technology. Nacelle design advancements currently being developed by Boeing are expected to add 20-40% more acoustic lining to hardwall regions in current inlets, which is predicted to result in and additional 40-80% attenuation improvement. Similar advancements are expected to allow 10-30% more acoustic lining in current fan ducts with 10-30% more attenuation expected. In addition, Boeing is currently developing a scarf inlet concept which is expected to give an additional 40-80% attenuation improvement for equivalent lining areas.

Bielak, Gerald W.↗
NASA NTRS1999

Acoustic Treatment Design Scaling Methods: Advanced Treatment Impedance Models for High Frequency Ranges - Volume 2

The primary purpose of this study is to develop improved models for the acoustic impedance of treatment panels at high frequencies, for application to subscale treatment designs. Effects that cause significant deviation of the impedance from simple geometric scaling are examined in detail, an improved high-frequency impedance model is developed, and the improved model is correlated with high-frequency impedance measurements. Only single-degree-of-freedom honeycomb sandwich resonator panels with either perforated sheet or "linear" wiremesh faceplates are considered. The objective is to understand those effects that cause the simple single-degree-of- freedom resonator panels to deviate at the higher-scaled frequency from the impedance that would be obtained at the corresponding full-scale frequency. This will allow the subscale panel to be designed to achieve a specified impedance spectrum over at least a limited range of frequencies. An advanced impedance prediction model has been developed that accounts for some of the known effects at high frequency that have previously been ignored as a small source of error for full-scale frequency ranges.

Kraft, R. E.↗
NASA NTRS1999

Acoustic Treatment Design Scaling Methods: Test Plans, Hardware, Results, and Evaluation - Volume 3

The ability to design, build, and test miniaturized acoustic treatment panels on scale-model fan rigs representative of the full-scale engine provides not only a cost-savings, but an opportunity to optimize the treatment by allowing tests of different designs. To be able to use scale model treatment as a full-scale design tool, it is necessary that the designer be able to reliably translate the scale model design and performance to an equivalent full-scale design. The primary objective of the study presented in this volume of the final report was to conduct laboratory tests to evaluate liner acoustic properties and validate advanced treatment impedance models. These laboratory tests include DC flow resistance measurements, normal incidence impedance measurements, DC flow and impedance measurements in the presence of grazing flow, and in-duct liner attenuation as well as modal measurements. Test panels were fabricated at three different scale factors (i.e., full-scale, half-scale, and one-fifth scale) to support laboratory acoustic testing. The panel configurations include single-degree-of-freedom (SDOF) perforated sandwich panels, SDOF linear (wire mesh) liners, and double-degree-of-freedom (DDOF) linear acoustic panels.

Yu, J.↗
NASA NTRS1998

Large Scale Testing of a Foam/Multilayer Insulation Thermal Control System (TCS) for Cryogenic Upper Stages

The development of high energy cryogenic upper stages is essential for the efficient delivery of large payloads to various destinations envisioned in future programs. A key element in such upper stages is cryogenic fluid management (CFM) advanced development/technology. Due to the cost of and limited opportunities for orbital experiments, ground testing must be employed to the fullest extent possible. Therefore, a system level test bed termed the Multipurpose Hydrogen Test Bed (MHTB), which is representative in size and shape (3 meter diameter by 3 meter long with a volume of 18 cubic meters) of a fully integrated space transportation vehicle liquid hydrogen propellant tank has been established. To date, upper stage studies have often baselined the foam/multilayer insulation (FMLI) combination concept; however, hardware experience with the concept is minimal and was therefore selected for the MHTB. The foam element (isofoam SS-1 171 with an average thickness of 3.5 centimeters) is designed to protect against ground hold/ascent flight environments, and allows for the use of a dry nitrogen purge as opposed to the more complex/heavy helium purge subsystem normally required with MLI in cryogenic applications. The MLI (45 layers of Double Aluminized Mylar with Dacron spacers) provides protection in the vacuum environment of space and is designed for an on-orbit storage period of 45 days. Several unique features were incorporated in the MLI concept and included: variable density MLI (reduces weight and radiation losses by changing the layer density), larger but fewer DAM perforations for venting during ascent to orbit (reduces radiation losses), and roll wrap installation of the MLI with a commercially established process to lower assembly man-hours and reduce seam heat leak. Thermal performance testing of the MHTB TCS was conducted during three test series conducted between September 1995 and May 1996. Results for the ground hold portion of the tests were as expected producing an average heat leak of 63 WattS/M2 at an average foam surface temperature of 170 K. The results of the simulated orbit hold test interval produced heat leaks ranging from 0.085 to 0.22 Watts/squareM at warm boundary temperatures of 164K and 305K, respectively. When compared to the performance for a traditional MLI system, a 60% reduction in orbital heat leak or boiloff was measured. Overall, the MHTB TCS demonstrated satisfactory performance for all mission phases required of a cryogenic upper stage.

Hastings, Leon↗
NASA NTRS1999

Numerical Thermal Model of a 30-cm NSTAR Ion Thruster

A thermal computer model of the NSTAR (Nasa Solar Electric Propulsion Technology Applications Readiness) xenon ion thruster has been produced using a lumped parameter thermal nodal network scheme. This model contains 104 nodes on the thruster and was implemented using SINDA (Systems Improved Numerical Differencing Analyzer) and TRASYS (Thermal Radiation Analyzer System) on various UNIX workstations. The model includes radiation and conduction heat transfer, the effect of plasma interaction on the thruster, and an account for finely perforated surfaces. The model was developed in conjunction with an NSTAR thruster outfitted with approximately 20 thermocouples for thermal testing at the NASA Lewis Research Center. The results of these experiments were used to calibrate and confirm the computer model first without and then with the plasma interaction. The calibrated model was able to predict discharge chamber temperatures to within 10 C of measured temperatures. To demonstrate the ability of the model under various circumstances the heat flux was examined for a thruster operating in the environment of space.

VanNoord, Jon↗
NASA NTRS2000

Experimental Impedance of Single Liner Elements with Bias Flow

An experimental investigation was conducted to generate a high quality database, from which the effects of a mean bias flow on the acoustic impedance of lumped-element single-degree-of-freedom liners was determined. Acoustic impedance measurements were made using the standard two-microphone method in the NASA Langley Normal Incidence Tube. Each liner consisted of a perforated sheet with a constant-area cavity. Liner resistance was shown to increase and to become less frequency and sound pressure level dependent as the bias flow was increased. The resistance was also consistently lower for a negative bias flow (suction) than for a positive bias flow (blowing) of equal magnitude. The slope of the liner reactance decreased with increased flow.

Follet, J. I.↗
NASA NTRS2000

A Contaminant Ice Visualization Experiment in a Glass Pulse Tube

Results are presented from pulse tube experiments designed to investigate the effect of 400 parts per million water vapor contamination of the helium working gas. The experiments were conducted in a glass pulse tube to enable visualization of ice formation on internal surfaces. Photographs of this ice formation were taken along with simultaneous coldtip temperature and compressor power measurements. Four types of regenerator elements were tested in various combinations: 200- and 400-mesh stainless steel screens, 1.6 mm diameter glass beads, and 1.6 mm thick perforated plastic plates. Internal spacers were also used to provide clear fields of view into the regenerator stack. Substantial water-ice formation was observed at the cold end of the regenerator and on the inside wall of pulse tube; it appeared to be highly porous, like snow, and was seen to accumulate only in a very localized region at the coldest end, despite changing the cold tip temperature across a range of 150 to 235 K. Ice formation degraded pulse tube thermal performance only in cases where screen regenerators were used at the regenerator cold end. It was concluded that flow blockage was the mechanism by which contaminants affected performance; coarse regenerator elements were largely immune over the tested time scale of a few days. Substantially reduced ice formation and minimal performance loss were also observed in repeated tests where the contaminated gas was reused after warming up and melting of the accumulated internal ice. Significant adsorption of the liquid water onto the regenerator was inferred, a process that depleted the gas phase concentration of water.

Hall, J. L.↗
NASA NTRS2001

Analytical Models for Variable Density Multilayer Insulation Used in Cryogenic Storage

A unique multilayer insulation concept for orbital cryogenic storage was experimentally evaluated at NASA Marshall Space Flight Center (MSFC) using the Multipurpose Hydrogen Test Bed (MHTB). A combination of foam/Multi layer Insulation (MLI) was used. The MLI (45 layers of Double Aluminized Mylar (DAM) with Dacron net spacers) was designed for an on-orbit storage period of 45 days and included several unique features such as: a variable layer density and larger but fewer DAM perforations for venting during ascent to orbit. The focus of this paper is on analytical modeling of the variable density MLI performance during orbital coast periods. The foam/MLI combination model is considered to have five segments. The first segment represents the foam layer. The second, third, and fourth segments represent the three layers of MLI with different layer densities and number of shields. Finally, the last segment is considered to be a shroud that surrounds the last MLI layer. The hot boundary temperature is allowed to vary from 164 K to 305 K. To simulate MLI performance, two approaches are considered. In the first approach, the variable density MLI is modeled layer by layer while in the second approach, a semi-empirical model is applied. Both models account for thermal radiation between shields, gas conduction, and solid conduction through the separator materials. The heat flux values predicted by each approach are compared for different boundary temperatures and MLI systems with 30, 45, 60, and 75 layers.

Hedayat, A.↗
NASA NTRS2001

Large-Scale Liquid Hydrogen Testing of Variable Density Multilayer Insulation with a Foam Substrate

The multipurpose hydrogen test bed (MHTB), with an 18-cu m liquid hydrogen tank, was used to evaluate a combination foam/multilayer combination insulation (MLI) concept. The foam element (Isofoam SS-1171) insulates during ground hold/ascent flight, and allowed a dry nitrogen purge as opposed to the more complex/heavy helium purge subsystem normally required. The 45-layer MLI was designed for an on-orbit storage period of 45 days. Unique WI features include a variable layer density, larger but fewer double-aluminized Mylar perforations for ascent to orbit venting, and a commercially established roll-wrap installation process that reduced assembly man-hours and resulted in a roust, virtually seamless MLI. Insulation performance was measured during three test series. The spray-on foam insulation (SOFI) successfully prevented purge gas liquefaction within the MLI and resulted in the expected ground hold heat leak of 63 W/sq m. The orbit hold tests resulted in heat leaks of 0.085 and 0.22 W/sq m with warm boundary temperatures of 164 and 305 K, respectively. Compared to the best previously measured performance with a traditional MLI system, a 41-percent heat leak reduction with 25 fewer MLI layers was achieved. The MHTB MLI heat leak is half that calculated for a constant layer density MLI.

Martin, J. J.↗
NASA NTRS2001

Analytical Modeling of Variable Density Multilayer Insulation for Cryogenic Storage

A unique foam/Multilayer Insulation (MLI) combination concept for orbital cryogenic storage was experimentally evaluated at NASA Marshall Space Flight Center (MSFC) using the Multipurpose Hydrogen Test Bed (MHTB). The MLI was designed for an on-orbit storage period of 45 days and included several unique features such as: a variable layer density and larger but fewer perforations for venting during ascent to orbit. Test results with liquid hydrogen indicated that the MLI weight or heat leak is reduced by about half in comparison with standard MLI. The focus of this paper is on analytical modeling of the Variable Density MLI (VD-MLI) on-orbit performance (i.e. vacuum/low pressure environment). The foam/VD-MLI combination model is considered to have five segments. The first segment represents the optional foam layer. The second, third, and fourth segments represent three MLI segments with different layer densities. The last segment is considered to be a shroud that surrounds the last MLI layer. Two approaches are considered. In the first approach, the variable density MLI is modeled layer by layer while in the second approach, a semi-empirical model is applied. Both models account for thermal radiation between shields, gas conduction, and solid conduction through the layer separator materials.

Hedayat, A.↗