Integrated electronics for the space shuttle
Integrated electronics for NASA space shuttle program, discussing costs, configurations and technologies application
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Integrated electronics for NASA space shuttle program, discussing costs, configurations and technologies application
Two- and three-stage (second stage expendable) shuttle vehicles, both having a hydrogen-fueled, turboramjet-powered first stage, are compared with a two-stage, VTOHL, all-rocket shuttle in terms of payload fraction, inert weight, development cost, operating cost, and total cost. All of the vehicles place 22,680 kilograms of payload into a 500-kilometer orbit. The upper stage(s) uses hydrogen-oxygen rockets. The effect on payload fraction and vehicle inert weight of methane and methane-FLOX as a fuel-propellant combination for the three-stage vehicle is indicated. Compared with a rocket first stage for a two-stage shuttle, an airbreathing first stage results in a higher payload fraction and a lower operating cost, but a higher total cost. The effect on cost of program size and first-stage flyback is indicated. The addition of an expendable rocket second stage (three-stage vehicle) improves the payload fraction but is unattractive economically.
The concept of using a solar-electric upper stage for multi-mission application is practical, economical, and versatile approach to space expMission capabilities include a Mercury orbiter, asteroid and comet rendezvous, a solar probe, and extra-ecliptic probe, and outer planet flybys and orbiters. The 17.5-kw vehicle has an injected mass of 1500 to 2500 kg and carries up to 500 kg of attached or separable payload packages. Mission characteristics, performance tradeoffs and a concepegn configuration are presented, and program plans, cost estimates and advanced technology requirements are identified.
A preliminary design was completed for an O2/H2, 89 kN (20,000 lb) thrust staged combustion rocket engine that has a single-bell nozzle with an overall expansion ratio of 400:1. The engine has a best estimate vacuum specific impulse of 4623.8 N-s/kg (471.5 sec) at full thrust and mixture ratio = 6.0. The engine employs gear-driven, low pressure pumps to provide low NPSH capability while individual turbine-driven, high-speed main pumps provide the system pressures required for high-chamber pressure operation. The engine design dry weight for the fixed-nozzle configuration is 206.9 kg (456.3 lb). Engine overall length is 234 cm (92.1 in.). The extendible nozzle version has a stowed length of 141.5 cm (55.7 in.). Critical technology items in the development of the engine were defined. Development program plans and their costs for development, production, operation, and flight support of the ASE were established for minimum cost and minimum time programs.
The application of the existing Agena vehicle as a reusable upper stage for the space shuttle is discussed. The primary objective of the study is to define those changes to the Agena required for it to function in the reusable mode in the 100 percent capture of the NASA-DOD mission model. This 100 percent capture is achieved without use of kick motors or stages by simply increasing the Agena propellant load by using optional strap-on-tanks. The required shuttle support equipment, launch and flight operations techniques, development program, and cost package are also defined.
The results of a study to assess the tug safing requirements at postlanding are presented. The study considered the normal (green light) conditions from orbiter landing to completion of preparations for the next launch. Normal tug ground turnaround operations include handling and transportation activities and the performance of inspections, tests, and checkout functions. These activities dictate that hazards to ground personnel, the tug, GSE, facilities, and ecology be reduced to the lowest practical level consistent with program objectives, cost, and schedules. During flight operations, the tug contains energy sources that constitute potential hazards but are required for mission accomplishment. These potential hazards have been reduced to an acceptable level for flight operation by design features and by providing for control of energy sources.
Attempts made to design to costs equipment, vehicles and subsystems for various space projects are discussed. A systematic approach, based on mission requirement analysis, definition of a mission baseline design, benefit and cost analysis, and a benefit-cost analysis was proposed for implementing the cost control program.
Czochralski and float zone sigle crystals of silicon were doped with the primary impurities B or P so that a resistivity of 0.5 ohm cm resulted, and in addition doped with certain secondary impurities including Al, C, Cr, Cu, Fe, Mg, Mn, Na, Ni, O, Ti, V, and Zr. The actual presence of these impurities was confirmed by analysis of the crystals. Solar cell performance was evaluated and found to be degraded most significantly by Ti, V, and Zr and to some extent by most of the secondary impurities considered. These results are of significance to the low cost silicon program, since any such process would have to yield at least tolerable levels of these impurities.
The cost effectiveness of various propulsion technologies for shuttle-launched multimission modular spacecraft (MMS) missions was determined with special attention to the potential role of ion propulsion. The primary criterion chosen for comparison for the different types of propulsion technologies was the total propulsion related cost, including the Shuttle charges, propulsion module costs, upper stage costs, and propulsion module development. In addition to the cost comparison, other criteria such as reliability, risk, and STS compatibility are examined. Topics covered include MMS mission models, propulsion technology definition, trajectory/performance analysis, cost assessment, program evaluation, sensitivity analysis, and conclusions and recommendations.
The Space Transportation System (STS) consisting of the Space Shuttle, Spacelab and the Upper Stages is described, together with the Shuttle's projected missions, test programs and costs. The Orbiter, due to be launched late in 1979, is roughly the size of a DC-9, with weight dry empty of about 75,000 kg, and is reusable, as are the two external fuel tanks. The shape and size of the cargo bay (unobstructed cylindrical compartment, 4.6 m in diameter and 18.3 m long), the engine structure (three rocket engines, fueled by liquid oxygen and liquid hydrogen, each capable of developing 1,668,080 N of thrust), the atmospheric condition in the Orbiter's cabin at sea level pressure, the surface insulation material of coated silica-fiber tiles and reinforced carbon-carbon material with a protection capability of up to 1650 C are discussed in detail. The Spacelab, designed by ESA to fit in the Orbiter's cargo bay for scientific research, and the Upper Stages, intended for inserting payloads in high-energy earth orbits, are also analyzed, as are the two-frequency band communication systems and the on board hardware.
The results of a specific design project for the Venus balloon beacon, in which a microwave beacon is required to operate for a limited time at high temperature (350 C) and at high pressure, (10 bars). In a chemically hostile environment after surviving large mechanical shock forces (up to 280 gs) are discussed. It was found that many existing, commerically-available component can be used in such a design with only minor modifications. A further result is that a crude (and consequently low-cost) test program can be designed to identify and select promising commercial components.
Space station architectural options, habitability considerations and subsystem analyses, technology, and programmatics are reviewed. The methodology employed for conceiving and defining space station concepts is presented. As a result of this approach, architectures were conceived and along with their supporting rationale are described within this portion of the report. Habitability consideration and subsystem analyses describe the human factors associated with space station operations and includes subsections covering (1) data management, (2) communications and tracking, (3) environmental control and life support, (4) manipulator systems, (5) resupply, (6) pointing, (7) thermal management and (8) interface standardization. A consolidated matrix of subsystems technology issues as related to meeting the mission needs for a 1990's era space station is presented. Within the programmatics portion, a brief description of costing and program strategies is outlined.
The development of the Shuttle extravehicular mobility unit (EMU) has required significant technology advances in the design of the astronaut life support system and space-suit assembly. The life support system and space-suit assemblies are integrated into a single system and optimized for the primary function of supporting astronaut extravehicular operations. Rather than accommodating a limited, male-only astronaut population, the EMU must satisfy size requirements for both males and females with a minimum of sized parts. In addition, the Shuttle EMU has been designed to implement Space Shuttle Program philosophy of long operating life and mission reuse capability to minimize program lifetime cost. The advancement in life support system and space-suit technology achieved by the development of the Shuttle extravehicular mobility unit (EMU) is illustrated by comparison with the requirements for and the design features of the Apollo EMU.
Several examples of spacecraft systems fires are examined. Much of the design, manufacture, inspection, test, and operation of current high pressure oxygen components and systems has been driven by weight, cost, functional, and schedule requirements. As a result, little coordination has been expended on design for safe operation. While the number of oxygen related fires has not been large, their cost, including program losses and delays, has been very large. Most of these failures need not have occurred.
Prompted by the attention focused on the Space Shuttle Program's cost and safety problems and the publicity surrounding the intended U.S. space station, a review is given of the status of efforts being made to use space as a commercial manufacturing environment.
An overview is given of the Lewis Research Center's cryogenic fluid management program in the form of viewgraphs. Objectives, approach, program elements, cost analysis, modeling, and flight experiment development are outlined.
The water-recovery and management (WRM) subsystem proposed for the Space Station Freedom program is outlined, and its computerized modeling and simulation based on a Computer Aided System Engineering and Analysis (CASE/A) program are discussed. A WRM test model consisting of a pretreated urine processing (TIMES), hygiene water processing (RO), RO brine processing using TIMES, and hygiene water storage is presented. Attention is drawn to such end-user equipment characteristics as the shower, dishwasher, clotheswasher, urine-collection facility, and handwash. The transient behavior of pretreated-urine, RO waste-hygiene, and RO brine tanks is assessed, as well as the total input/output to or from the system. The model is considered to be beneficial for pretest analytical predictions as a program cost-saving feature.
Evolving new propulsion technologies through a rational and conscious effort to minimize development costs and program risks while maximizing the performance benefits is intuitively practical. A phased approach to the evolution of nuclear electric propulsion from use on planetary probes, to lunar cargo vehicles, and finally to manned Mars missions with a concomitant growth in technology is considered. Technology levels and system component makeup are discussed for nuclear power systems and both ion and magnetoplasmadynamic thrusters. Mission scenarios are described, which include analysis of a probe to Pluto, a lunar cargo mission, Martian split, all-up, and quick-trip mission options. Evolutionary progression of the use of NEP in such missions is discussed.