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At least 451 records · Page 25

Field Telemetry of Blade-rotor Coupled Torsional Vibration at Matuura Power Station Number 1 Unit

The quasi-modal reduction technique and finite element model (FEM) were used to construct an analytical model for the blade-rotor coupled torsional vibration of a steam turbine generator of the Matuura Power Station. A single rotor test was executed in order to evaluate umbrella vibration characteristics. Based on the single rotor test results and the quasi-modal procedure, the total rotor system was analyzed to predict coupled torsional frequencies. Finally, field measurement of the vibration of the last stage buckets was made, which confirmed that the double synchronous resonance was 124.2 Hz, meaning that the machine can be safely operated. The measured eigen values are very close to the predicted value. The single rotor test and this analytical procedure thus proved to be a valid technique to estimate coupled torsional vibration.

Isii, Kuniyoshi↗

Multiple pure tone noise generated by fans at supersonic tip speeds

The existence of clusters of pure tones at integral multiples of shaft speed has been noted for supersonic-tip-speed operation of fans and compressors. A continuing program to explore this phenomenon, often called combination-tone noise, has been in effect for several years. This paper reviews the research program, which involves a wide range of engines, compressor rigs, and special apparatus. Elements of the aerodynamics of the blade-associated shock waves are outlined and causes of blade-to-blade shock inequalities, responsible for the multiple tones, are described.

Sofrin, T. G.↗

Bearingless rotor aeromechanical stability measurements and correlations using nonlinear aerodynamics

The aeromechanical stability of a 1/8th Froude scaled bearingless rotor model was investigated experimentally in a wind tunnel. Both shaft-fixed and shaft-free conditions were examined to study the aeroelastic stability of a bearingless rotor without the incorporation of auxiliary dampers. This wind tunnel investigation generated a set of stability data for four different advance ratios, and a wide range of collective pitch settings. Theoretical analysis was performed using the newly developed University of Maryland Advanced Rotorcraft Code (UMARC). For analysis, the blade is modeled as an elastic beam undergoing flap bending, lag bending, elastic twist, and axial deformation. Blade response is calculated using a finite element method in time. Nonlinear aerodynamic effects are included by using a semiempirical stall modeling. The linearized periodic rotor perturbation equations in the nonrotating frame are solved for stability roots using Floquet transition matrix theory, as well as constant coefficient approximation. The predicted results are compared with the experimental data.

Wang, James M.↗

Examination of the effect of propulsion system performance variables on the life prediction for the SSME Lox Post

The main objective is to calculate damage evolution at the critical location of selected components of reusable space propulsion systems as the function of their operating environments and to relate the evolution of damage at the critical locations to the performance variables of the propulsion system using advanced constitutive and damage models. The models so developed will be oriented toward use in an advanced diagnostic/prognostic health monitoring system for reusable propulsion systems. The components to be modelled include a Lox Post (injector element), a thrust chamber, and a turbine blade. The study conducted on the Lox Post is reported.

Russell, D. A.↗

Stacking optimization of compressor blades of gas turbine engines

A procedure is presented to obtain optimal designs of axial compressor blades with structural design constraints. Coefficients of the polynomials defining the circumferential tilting angles and the axial leaning distances of the airfoil cross sections from the initial design geometry are used as design variables. The compressor blades are modeled by 20-node solid elements. An efficient finite element method is developed for modal analysis and sensitivity analysis with respect to the design variables. Based on this information, a sequential linear programming method is applied to calculate the required change of geometry for the desired structural design constraints.

Cheu, Tsu-Chien↗

Active noise control using noise source having adaptive resonant frequency tuning through variable ring loading

A noise source for an aircraft engine active noise cancellation system in which the resonant frequency of noise radiating structure is tuned to permit noise cancellation over a wide range of frequencies. The resonant frequency of the noise radiating structure is tuned by a plurality of drivers arranged to contact the noise radiating structure. Excitation of the drivers causes expansion or contraction of the drivers, thereby varying the edge loading applied to the noise radiating structure. The drivers are actuated by a controller which receives input of a feedback signal proportional to displacement of the noise radiating element and a signal corresponding to the blade passage frequency of the engine's fan. In response, the controller determines a control signal which is sent to the drivers, causing them to expand or contract. The noise radiating structure may be either the outer shroud of the engine or a ring mounted flush with an inner wall of the shroud or disposed in the interior of the shroud.

Pla, Frederic G.↗

Unsteady heat transfer in turbine blade ducts: Focus on combustor sources

Thermal waves generated by either turbine rotor blades cutting through nonuniform combustor temperature fields or unsteady burning could lead to thermal fatigue cracking in the blades. To determine the magnitude of the thermal oscillation in blades with complex shapes and material compositions, a finite element Galerkin formulation has been developed to study combustor generated thermal wave propagation in a model two-dimensional duct with a uniform plug flow profile. The reflection and transmission of the thermal waves at the entrance and exit boundaries are determined by coupling the finite element solutions at the entrance and exit to the eigenfunctions of an infinitely long adiabatic duct. Example solutions are presented. In general, thermal wave propagation from an air passage into a metallic blade wall is small and not a problem. However, if a thermal barrier coating is applied to a metallic surface under conditions of a high heat transfer, a good impedance match is obtained and a significant portion of the thermal wave can pass into the blade material.

Baumeister, Kenneth J.↗

Unsteady heat transfer in turbine blade ducts - Focus on combustor sources

Thermal waves generated by either turbine rotor blades cutting through nonuniform combustor temperature fields or unsteady burning could lead to thermal fatigue cracking in the blades. To determine the magnitude of the thermal oscillation in blades with complex shapes and material compositions, a finite element Galerkin formulation has been developed to study combustor generated thermal wave propagation in a model two-dimensional duct with a uniform plug flow profile. The reflection and transmission of the thermal waves at the entrance and exit boundaries are determined by coupling the finite element solutions at the entrance and exit to the eigenfunctions of an infinitely long adiabatic duct. Example solutions are presented. In general, thermal wave propagation from an air passage into a metallic blade wall is small and not a problem. However, if a thermal barrier coating is applied to a metallic surface under conditions of a high heat transfer, a good impedance match is obtained and a significant portion of the thermal wave can pass into the blade material.

Baumeister, K. J.↗

Blade loss transient dynamics analysis, volume 1. Task 1: Survey and perspective

An analytical technique was developed to predict the behavior of a rotor system subjected to sudden unbalance. The technique is implemented in the Turbine Engine Transient Rotor Analysis (TETRA) computer program using the component element method. The analysis was particularly aimed toward blade-loss phenomena in gas turbine engines. A dual-rotor, casing, and pylon structure can be modeled by the computer program. Blade tip rubs, Coriolis forces, and mechanical clearances are included. The analytical system was verified by modeling and simulating actual test conditions for a rig test as well as a full-engine, blade-release demonstration.

Gallardo, V. C.↗

Blade dynamics analysis using NASTRAN

The complexities of turbine engine blade vibration are compounded by blade geometry, temperature gradients, and rotational speeds. Experience indicates that dynamics analysis using the finite element approach provides an effective means for predicting vibration characteristics of compressor and turbine blades whose geometry may be irregular, have curved boundaries, and be subjected to high temperatures and speeds. The NASTRAN program was chosen to help analyze the dynamics of normal modes, rotational stiffening and thermal effects on the normal modes, and forced responses. The program has produced reasonable success. This paper presents the analytical procedures and the NASTRAN results, in comparison with a conventional beam element program and laboratory data.

Kuo, P. S.↗

Ice-impact analysis of blades

A computational capability is described for evaluating the ice-impact on engine blades made from composites. The ice block is modeled as an equivalent spherical object and has the velocity opposite to that of the aircraft with direction parallel to the engine axis. A finer finite element mesh is used for a portion of the blade near the impact region compared to the course mesh for the rest of the blade. The effects of ice size and velocity on the average leading edge strain are evaluated for a simulated unswept composite propfan blade. Parametric studies are performed to assess the blade structural responses due to the ice-impact at various locations along the span. It is found that: (1) for a given engine speed, a critical ice speed exists that corresponds to the maximum strain; and (2) the tip bending type frequencies increase after impact while the torsion frequencies decrease.

Chamis, C. C.↗

A new approach to the free wake problem for hovering rotors

In the present approach to the hovering rotor free wake problem, an influence coefficient solution method is used to find that rotor wake solution which is steady in a reference frame that rotates with the blades; this scheme solves directly for the conditions of free wake equilibrium by a procedure that does not involve time-stepping and the associated use of numerical damping or special convergence methods. The solution method has been implemented in a hover wake computer program having a three-part wake model for the tip vortex. All three wake regions are represented by the new Basic Curved Vortex Elements. Sample hover calculations are presented for single blade and multiblade rotors.

Bliss, D. B.↗

Blade loss transient dynamic analysis of turbomachinery

This paper reports on work completed to develop an analytical method for predicting the transient non-linear response of a complete aircraft engine system due to the loss of a fan blade, and to validate the analysis by comparing the results against actual blade loss test data. The solution, which is based on the component element method, accounts for rotor-to-casing rubs, high damping and rapid deceleration rates associated with the blade loss event. A comparison of test results and predicted response show good agreement except for an initial overshoot spike not observed in test. The method is effective for analysis of large systems.

Stallone, M. J.↗

SAPNEW: Parallel finite element code for thin shell structures on the Alliant FX-80

The finite element method has proven to be an invaluable tool for analysis and design of complex, high performance systems, such as bladed-disk assemblies in aircraft turbofan engines. However, as the problem size increase, the computation time required by conventional computers can be prohibitively high. Parallel processing computers provide the means to overcome these computation time limits. This report summarizes the results of a research activity aimed at providing a finite element capability for analyzing turbomachinery bladed-disk assemblies in a vector/parallel processing environment. A special purpose code, named with the acronym SAPNEW, has been developed to perform static and eigen analysis of multi-degree-of-freedom blade models built-up from flat thin shell elements. SAPNEW provides a stand alone capability for static and eigen analysis on the Alliant FX/80, a parallel processing computer. A preprocessor, named with the acronym NTOS, has been developed to accept NASTRAN input decks and convert them to the SAPNEW format to make SAPNEW more readily used by researchers at NASA Lewis Research Center.

Kamat, Manohar P.↗

Propulsion Aeroelastic Analysis Developed for Flutter and Forced Response

The NASA Glenn Research Center at Lewis Field develops new technologies to increase the fuel efficiency of aircraft engines, improve the safety of engine operation, reduce emissions, and reduce engine noise. With the development of new designs for fans, compressors, and turbines to achieve these goals, the basic aeroelastic requirements are that there should be no flutter (self-excited vibrations) or high resonant blade stresses (due to forced response) in the operating regime. Therefore, an accurate prediction and analysis capability is required to verify the aeroelastic soundness of the designs. Such a three-dimensional viscous propulsion aeroelastic analysis capability has been developed at Glenn with support from the Advanced Subsonic Technology (AST) program. This newly developed aeroelastic analysis capability is based on TURBO, a threedimensional unsteady aerodynamic Reynolds-averaged Navier-Stokes turbomachinery code developed previously under a grant from Glenn. TURBO can model the viscous flow effects that play an important role in certain aeroelastic problems such as flutter with flow separation, flutter at high loading conditions near the stall line (stall flutter), flutter in the presence of shock and boundary-layer interaction, and forced response due to wakes and shock impingement. In aeroelastic analysis, the structural dynamics representation of the blades is based on normal modes. A finite-element analysis code is used to calculate these in-vacuum vibration modes and the associated natural frequencies. In an aeroelastic analysis using the TURBO code, flutter and forced response are modeled as being uncoupled. To calculate if a blade row will flutter, one prescribes the motion of the blade to be a harmonic vibration in a specified in-vacuum normal mode. An aeroelastic analysis preprocessor is used to generate the displacement field required for the analysis. The work done by aerodynamic forces on the vibrating blade during a cycle of vibration is calculated. If this work is positive, the blade is dynamically unstable, since it will extract energy from the flow, leading to an increase in the blade s oscillation amplitude. The forced-response excitations on a blade row are calculated by modeling the flow through two adjacent blade rows using the TURBO code. The blades are assumed to be rigid. As an option, a single blade row can be modeled with the upstream blade row influence represented by a time-varying disturbance (gust) at the inlet boundary. The unsteady forces on a blade row from such analyses are used in a structural analysis along with the blade structural dynamics characteristics and aerodynamic damping associated with blade vibration to calculate the resulting dynamic stresses on the blade.

Bakhle, Milind A.↗

Helicopter Rotor Antenna

This effort was directed toward demonstration of the efficacy of a concept for mitigation of the rotor blade modulation problem in helicopter communications. An antenna is envisioned with radiating elements mounted on the rotor and rotating with it. The rf signals are coupled to the radio stationary with respect to the airframe via a coupler of unique design. The coupler has an rf cavity within which a mode is established and the field distribution of this mode is sampled by probes rotating with the radiating elements. In this manner the radiated pattern is "despun" with respect to the rotor. Theoretical analysis has indicated that this arrangement will be less susceptible to rotor blade modulation that would be a conventional fixed mounted antenna. A small coupler operating at S-band was designed, fabricated, and mounted on a mockup representative of a helicopter body. A small electric motor was installed to rotate the rotor portion of the coupler along with a set of radiating elements during testing. This test article was be evaluated using the JPL Mesa Antenna Measurement Facility to establish its ability to mitigate rotor blade modulation. It was found that indeed such a coupler will result in a despun pattern and that such a pattern can be effective in mitigation of rotor blade modulation.

Pogorzelski, Ronald J.↗

Analytical design of an advanced radial turbine

The aerodynamic and mechanical potential of a single stage ceramic radial inflow turbine was evaluated for a high temperature single stage automotive engine. The aerodynamic analysis utilizes a turbine system optimization technique to evaluate both radial and nonradial rotor blading. Selected turbine rotor configurations were evaluated mechanically with three dimensional finite element techniques. Results indicate that exceptionally high rotor tip speeds (2300 ft/sec) and performance potential are feasible with radial bladed rotors if the projected ceramic material properties are realized. Nonradial rotors reduced tip speed requirements (at constant turbine efficiency) but resulted in a lower cumulative probability of success due to higher blade and disk stresses.

Large, G. D.↗

Development and application of a method for predicting rotor free wake positions and resulting rotor blade air loads. Volume 1: Model and results

Rotor wake geometries are predicted by a process similar to the startup of a rotor in a free stream. An array of discrete trailing and shed vortices is generated with vortex strengths corresponding to stepwise radial and azimuthal blade circulations. The array of shed and trailing vortices is limited to an arbitrary number of azimuthal steps behind each blade. The remainder of the wake model of each blade is an arbitrary number of trailing vortices. Vortex element end points were allowed to be transported by the resultant velocity of the free stream and vortex-induced velocities. Wake geometry, wake flow, and wake-induced velocity influence coefficients are generated by this program for use in the blade loads portion of the calculations. Blade loads computations include the effects of nonuniform inflow due to a free wake, nonlinear airfoil characteristics, and response of flexible blades to the applied loads. Computed wake flows and blade loads are compared with experimentally measured data. Predicted blade loads, response and shears and moments are obtained for a model rotor system having two independent rotors. The effects of advance ratio, vertical separation of rotors, different blade radius ratios, and different azimuthal spacing of the blades of one rotor with respect to the other are investigated.

Sadler, S. G.↗