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At least 451 records · Page 25

Sudden bending of cracked laminates

A dynamic approximate laminated plate theory is developed with emphasis placed on obtaining effective solution for the crack configuration where the 1/square root of r stress singularity and the condition of plane strain are preserved. The radial distance r is measured from the crack edge. The results obtained show that the crack moment intensity tends to decrease as the crack length to laminate plate thickness is increased. Hence, a laminated plate has the desirable feature of stabilizing a through crack as it increases its length at constant load. Also, the level of the average load intensity transmitted to a through crack can be reduced by making the inner layers to be stiffer than the outer layers. The present theory, although approximate, is useful for analyzing laminate failure to crack propagation under dynamic load conditions.

Sih, G. C.↗

Toughening of thermosetting polyimides

Work directed toward increasing the resistance to crack propagation of thermoset polyimides is described. Rubber modification and Teflon microfiber impregnation techniques for increasing fracture toughness are investigated. Unmodified Kerimid 601 has a fracture surface work value of 0.20 in-lbs/sq in. Dispersed particles of amine terminated butadiene acrylonitrile liquid rubber or of silicone rubber do not raise this value much. By contrast, 5 percent of well fibrillated Teflon produces an eight-fold increase in fracture toughness. Further process improvements should increase this factor to 20-30.

Gollob, D. S.↗

Frequency effect on the fatigue life of a laminated composite

Effects of load frequency on the fatigue behavior of notched (+ or - 45 deg)2s laminated graphite/epoxy composites are investigated. Experimental results are obtained using four frequencies at three load levels. Temperature rises near the center hole are also measured. It is found that when temperature increase during the fatigue test is small, fatigue life increases as the load frequency increases. However, an increase in the near hole temperature results in a reduction in fatigue life. A theoretical model based upon crack propagation in viscoelastic media is presented. The model is modified to account for the temperature effect.

Sun, C. T.↗

Delamination crack growth in unidirectional fiber-reinforced composites under static and cyclic loading

An investigation of delamination crack growth in a unidirectional composite laminate under static and fatigue loading conditions is presented. An experimental program was conducted to study failure mechanisms and characterize the crack growth rate; analytical modeling based on microscopic observations was carried out using an advanced singular finite element method of the hybrid-stress model. Using a mixed-mode failure criterion, the delamination growth under a monotonically increasing load can be predicted; the rate of delamination crack propagation under fatigue loading is directly related to the amplitudes of cyclic opening and shearing mode stress intensity factors by a power law relationship.

Wang, S. S.↗

Interaction of laser-induced stress waves with metals

An investigation of the effect of high intensity laser induced stress waves on the hardness and tensile strength of 2024 and 7075 aluminum and on the fatigue properties of 7075 aluminum were investigated. Laser shocking increases the hardness of the underaged 2024-T351 but has little or no effect on the peak aged 2024-T351 and 7075-T651 or the overaged 7075-T73. The fretting fatigue life of fastener joints of 7075-T6 was increased by orders of magnitude by laser shocking the region around the fastener hole; the fatigue crack propagation rates were decreased by laser shocking.

Clauer, A. H.↗

Identification and analysis of factors affecting thermal shock resistance of ceramic materials in solar receivers

An analysis was conducted of the possible modes of thermal stress failure of brittle ceramics for potential use in point-focussing solar receivers. The pertinent materials properties which control thermal stress resistance were identified for conditions of steady-state and transient heat flow, convective and radiative heat transfer, thermal buckling and thermal fatigue as well as catastrophic crack propagation. Selection rules for materials with optimum thermal stress resistance for a particular thermal environment were identified. Recommendations for materials for particular components were made. The general requirements for a thermal shock testing program quantitatively meaningful for point-focussing solar receivers were outlined. Recommendations for follow-on theoretical analyses were made.

Hasselman, D. P. H.↗

The fracture morphology of nickel-base superalloys tested in fatigue and creep-fatigue at 650 C

The fracture surfaces of compact tension specimens from seven nickel-base superalloys fatigue tested at 650 C were studied by scanning electron microscopy and optical metallography to determine the nature and morphology of the crack surface in the region of stable growth. Crack propagation testing was performed as part of an earlier study at 650 C in air using a 0.33 Hz fatigue cycle and a creep-fatigue cycle incorporating a 900 second dwell at maximum load. In fatigue, alloys with a grain size greater than 20 micrometers, HIP Astroloy, Waspaloy, and MERL 76, exhibited transgranular fracture. MERL 76 also displayed numerous fracture sites which were associated with boundaries of prior powder particles. The two high strength, fine grain alloys, IN 100 and NASA IIB-7, exhibited intergranular fracture. Rene 95 and HIP plus forged Astroloy displayed a mixed failure mode that was transgranular in the coarse grains and intergranular in the fine grains. Under creep-fatigue conditions, fracture was found to be predominantly intergranular in all seven alloys.

Gayda, J.↗

Fracture analysis of HPOTP bearing balls

The fracture analysis conducted on four HPOTP (High Pressure Oxygen Turbopump) bearing balls from the SSME (Space Shuttle Main Engine) is described. Nondestructive evaluation, optical microscopy, and transmission microscopy techniques were used in the analysis. The cracks are initiated at or close to the ball surface under conditions of high cyclic stresses and high coefficient of friction. The cracks lead to spalls and subsequent crack propagation occurs by fatigue mode under concentrated loading of cyclic nature.

Bhat, B. N.↗

Bellows flow-induced vibrations

Results of theoretical and experimental investigations of bellows typical of those found in space shuttle external tanks are presented. Correlation parameters are identified which generalize the alternating stress calculations cited in an earlier study. Alternating stress amplitudes and mean stress levels form the basis of a fatigue analysis incorporating seven ordinate charts for 347 stainless steel, alloy 21 6-9, and Inco 718. A crack propagation model is included with a program for computing bellows fatigue life. Two phase flow and material hardness properties are discussed.

Johnson, J. E.↗

The structure and properties of rapidly solidified high alloy aluminum materials

A series of 2024 type aluminum alloys modified by additions of 1 to 2% Li were studied to determine the role of the Cu:Li and the (Cu + Mg):Li ratios on resultant strength, ductility, notch-tensile behavior, and crack propagation rates. Ultrasonically gas atomized powders with quench rates of 10 to 100 thousand degrees/s were atomized in an argon atmosphere, producing yields of powder such that almost 100% was finer than 250 microns. The powders are free of gases and porosity, are quite spherical, have few satellites (adhering fine powder particles) and are of uniform microstructure. Strength properties are such that yield strength is 20% greater than for lithium-free 2024 ingot alloy, tensile strength is 10% greater than that of 2024 ingot material, and ductilities are comparable. In terms of specific strength and specific modulus, these RS 2024-Li alloys are significantly better than IM 2024.

Grant, N. J.↗

Fracture and failure: Analyses, mechanisms and applications; Proceedings of the Symposium, Los Angeles, CA, March 17-20, 1980

Papers are presented on the application of fracture mechanics to spacecraft design, fracture control applications on the Space Shuttle reaction control thrusters, and an assessment of fatigue crack growth rate relationships for metallic airframe materials. Also considered are fracture mechanisms and microstructural relationships in Ni-base alloy systems, the use of surface deformation markings to determine crack propagation directions, case histories of metallurgical failures in the electronics industry, and a failure analysis of silica phenolic nozzle liners.

Tung, P. P.↗

The application of fracture mechanics to failure analysis of photovoltaic solar modules

Cracking of silicon solar cells and solar module transparent cover panels such as glass or polymethylmethacrylate (PMMA) is a major cause of photovoltaic solar module failure in field service. Silicon and cover materials are brittle, and cracking of these materials is expected to result from the extension of preexisting flaws under stress. Study of the cracking mechanisms is therefore an appropriate area for the application of fracture mechanics principles. In this study, fracture mechanics techniques were employed to identify the mode of crack propagation, to examine the fracture-initiating flaw, to estimate the nature and magnitude of fracture stress in the field, and to predict analytically the service lifetime. Recommendations for corrective actions are also made.

Chen, C. P.↗

The in situ transverse lamina strength of composite laminates

The objective of the work reported in this presentation is to determine the in situ transverse strength of a lamina within a composite laminate. From a fracture mechanics standpoint, in situ strength may be viewed as constrained cracking that has been shown to be a function of both lamina thickness and the stiffness of adjacent plies that serve to constrain the cracking process. From an engineering point of view, however, constrained cracking can be perceived as an apparent increase in lamina strength. With the growing need to design more highly loaded composite structures, the concept of in situ strength may prove to be a viable means of increasing the design allowables of current and future composite material systems. A simplified one dimensional analytical model is presented that is used to predict the strain at onset of transverse cracking. While it is accurate only for the most constrained cases, the model is important in that the predicted failure strain is seen to be a function of a lamina's thickness d and of the extensional stiffness bE theta of the adjacent laminae that constrain crack propagation in the 90 deg laminae.

Flaggs, D. L.↗

The effect of space environment exposure on the properties of polymer matrix composite materials (A0180)

The objective of this experiment is to determine the effect of various lengths of exposure to a space environment on the mechanical properties of selected commercial polymer matrix composite materials. Fiber materials will include graphite, boron, S-glass, and PRD-49. The mechanical properties to be investigated are orthotropic elastic constants, strength parameters (satisfying the tensor polynomial relation), coefficients of thermal expansion, impact resistance, crack propagation, and fracture toughness. In addition, the effect of laminate thickness on property changes will also be investigated.

Tennyson, R. C.↗

Micro-elastohydrodynamic Lubrication

Conventional elastohydrodynamics, which is based on assumption of smooth surfaces, is reviewed briefly to show its insufficiency for explaining the failure processes in these contacts. For conditions approaching failure, lubrication breakdown occurs locally at asperity contacts where the lubrication behavior is controlled by micro-elastohydrodynamic lubrication (Micro-EHL). Description is given to the film formation mechanisms in micro-EHL conjunctions. An assessment is made to the level of film thickness due to normal approach and sliding of a single asperity and due to asperlty-asperlty collision between two asperities; Possible influence of the micro-EHL to incipient scuffing failure, surface crack propagation and wear are discussed.

H S Cheng↗

System definition study of deployable, non-metallic space structures

The state of the art for nonmetallic materials and fabrication techniques suitable for future space structures are summarized. Typical subsystems and systems of interest to the space community that are reviewed include: (1) inflatable/rigidized space hangar; (2) flexible/storable acoustic barrier; (3) deployable fabric bulkhead in a space habitat; (4) extendible tunnel for soft docking; (5) deployable space recovery/re-entry systems for personnel or materials; (6) a manned habitat for a space station; (7) storage enclosures external to the space station habitat; (8) attachable work stations; and (9) safe haven structures. Performance parameters examined include micrometeoroid protection; leakage rate prediction and control; rigidization of flexible structures in the space environment; flammability and offgassing; lifetime for nonmetallic materials; crack propagation prevention; and the effects of atomic oxygen and space debris. An expandable airlock for shuttle flight experiments and potential tethered experiments from shuttle are discussed.

Stimler, F. J.↗

Fracto-emission from graphite/epoxy composites

Fracto-emission (FE) is the emission of particles and photons during and following crack propagation. Electrons (EE), positive ions (PIE), and excited and ground state neutrals (NE) were observed. Results of a number of experiments involving principally graphite/epoxy composites and Kevlar single fibers are presented. The physical processes responsible for EE and PIE are discussed as well as FE from fiber- and particulate-reinforced composites.

Dickinson, J. T.↗