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NASA NTRSDate not supplied

New Developments in Retropropulsion Testing for Mars Entry, Descent and Landing

NASA’s plans for landing human-scale payloads on Mars in the next decade require that retrorockets be used to decelerate the atmospheric entry vehicle continuously from supersonic conditions through soft touchdown. Conventional Mars entry vehicle architectures that include a single parachute for supersonic-to-subsonic descent are not scalable to the sizes needed to land humans on Mars (~20 metric tons). The major aerosciences risks are the uncertainties in predicting aerodynamic stability and performance during powered free-flight and landing. These risks are influenced partially by current limitations in relevant data and testing methods. Consequently, trajectory simulations currently depend on unvalidated powered descent and landing aerodynamics models. NASA engineers have identified gaps in testing methods that, if addressed, would improve the ability to validate these models. There are gaps in capabilities to test multi-engine hot-gas retropropulsion systems in US wind tunnels. This is partially due to the successful use of parachutes as decelerators for human spaceflight at Earth and for the entire Mars lander program to date. Retropulsion test data historically and to this day are limited to using high pressure air jets, at comparatively low temperatures,as engine plume simulants on subscale wind tunnel models. Additionally, the ability to directly measure aerodynamic interference force and moments is limited by existing flow-through balance capabilities. This paper briefly covers historical and recent test data, and identifies new ground test techniques as a means to provide more relevant test data for powered flight and landing aerodynamic model validation.These techniques include using heated inert gases as a substitute for combustion products, additively manufactured 6-component flow-through force and moment balances, and off-body quantitative diagnostic measurements.

Retropropulsion↗

NASA NTRSDate not supplied

Probabalistic Risk Analysis and Thermal Margin Process for an Inflatable Aeroshell

Uncertainties always exist in atmospheric entry aeroheating environments and the thermal response of thermal protection system (TPS) material. These uncertainties are mitigated in the design by ap-plying margin and factors of safety to the TPS. Entry vehicle TPS is often conservatively over-sized for the heat loads that are experienced along the entry trajectory by stacking worst-case scenarios together. Additionally, the current TPS design and margin process used by NASA offers very little insight into the risk of over-temperature during flight and the reliability of the heat shield performance [1,3]. A probabilistic margin process can be used to calculate the amount of TPS margin necessary to survive a given entry heat load at a specified level of risk [2,3,4]. The vehicle’s initial entry state (entry velocity, flight path angle, and entry mass) determines the expected atmospheric entry environmental conditions and resulting heat load that the entry vehicle will experience. If there is flexibility in the entry state, then this process can be used to select an appropriate combination of entry state parameters and TPS size to target a desired reentry reliability. This probabilistic margin process allows engineers to make informed aeroshell design, entry-trajectory design, and TPS performance risk trades while preventing excessive TPS margin from being applied. The probabilistic TPS margin process has been performed to determine TPS thickness and entry heating constraints given an acceptable risk level for the Low Earth Orbit Flight Experiment of an Inflatable Decelerator (LOFTID) flight project. The process is used in a manner to size the entry heat load for a given flexible TPS (FTPS) thickness so that it meets project reliability standards while allowing the FTPS and the underlying inflatable structure (IS) to be pushed to adequately high temperatures. Since the LOFTID project is an experimental flight demonstration, it is de-sired to drive the FTPS and IS to temperatures that cover a large range of their thermal response models’ applicability. This will allow the thermal response models to be better improved and validated post-flight using LOFTID’s extensive instrumentation embedded within the aeroshell. The presentation demonstrates how uncertainty analysis is carried out using an end-to-end Monte Carlo process where three separate Monte Carlo simulations are run in sequence. The first Monte Carlo simulation operates on the entry trajectory model to generate trajectory parameter dispersions that are fed into the second Monte Carlo simulation. The second Monte Carlo simulation operates on the aerothermodynamics model to generate aeroheating parameter dispersions that are fed into the third Monte Carlo simulation. The third Monte Carlo simulation operates on the FTPS material thermal response model to generate the final FTPS/IS thermal response dispersions. The end-to-end Monte Carlo simulation propagates the uncertainties of each model into the next to quantify the resulting uncertainty of the FTPS/IS thermal response. The fractional contributions of the uncertain parameters in the trajectory, aerothermal, and thermal response models to the variance in the FTPS/IS thermal response is determined as a byproduct of the Monte Carlo analysis. The structural uncertainty of the FTPS thermal response model is evaluated by flight relevant ground testing and model error analysis using test measurements. This probabilistic TPS margin process had never been applied to an entry vehicle and it is one of the LOFTID project’s goals to demonstrate its merits.

Steven A. Tobin↗

NASA NTRS1976

Planetary/DOD entry technology flight experiments. Volume 2: Planetary entry flight experiments

The technical feasibility of launching a high speed, earth entry vehicle from the space shuttle to advance technology for the exploration of the outer planets' atmospheres was established. Disciplines of thermodynamics, orbital mechanics, aerodynamics propulsion, structures, design, electronics and system integration focused on the goal of producing outer planet environments on a probe shaped vehicle during an earth entry. Major aspects of analysis and vehicle design studied include: planetary environments, earth entry environment capability, mission maneuvers, capabilities of shuttle upper stages, a comparison of earth entry planetary environments, experiment design and vehicle design.

Christensen, H. E.↗

NASA NTRS2014

Multi-Mission System Analysis for Planetary Entry (M-SAPE) Version 1

This report describes an integrated system for Multi-mission System Analysis for Planetary Entry (M-SAPE). The system in its current form is capable of performing system analysis and design for an Earth entry vehicle suitable for sample return missions. The system includes geometry, mass sizing, impact analysis, structural analysis, flight mechanics, TPS, and a web portal for user access. The report includes details of M-SAPE modules and provides sample results. Current M-SAPE vehicle design concept is based on Mars sample return (MSR) Earth entry vehicle design, which is driven by minimizing risk associated with sample containment (no parachute and passive aerodynamic stability). By M-SAPE exploiting a common design concept, any sample return mission, particularly MSR, will benefit from significant risk and development cost reductions. The design provides a platform by which technologies and design elements can be evaluated rapidly prior to any costly investment commitment.

Samareh, Jamshid↗

NASA NTRS1989

A predictive guidance algorithm for Mars entry

This report presents the derivation, logic, and performance of a Mars entry guidance algorithm for the Mars Rover Sample Return Mission. This algorithm guides the Mars entry vehicle along an equilibrium glide trajectory designed to satisfy a set of equality and inequality constraints at chute deploy. An equilibrium glide assumption permits analytic prediction of terminal state conditions and eliminates the need for determining numeric state sensitivities. Trajectory deviations due to dispersions or uncertainties in Martian atmosphere, vehicle aerodynamics, or entry interface conditions are accommodated simply by predicting the compensating equilibrium glide profile and achieving this profile with the available lift control. This Mars Predictive Equilibrium Glide guidance scheme was tested on a range of vehicle configurations with a variety of aerodynamic, atmosphere, and trajectory dispersions with a high degree of success.

Tigges, M. A.↗

NASA NTRS1971

Structural interaction with control systems

A monograph which assesses the state of the art of space vehicle design and development is presented. The monograph presents criteria and recommended practices for determining the structural data and a mathematical structural model of the vehicle needed for accurate prediction of structure and control-system interaction; for design to minimize undesirable interactions between the structure and the control system; and for determining techniques to achieve the maximum desirable interactions and associated structural design benefits. All space vehicles are treated, including launch vehicles, spacecraft, and entry vehicles. Important structural characteristics which affect the structural model used for structural and control-system interaction analysis are given.

Noll, R. B.↗

NASA NTRS1994

Mars Aerocapture Analysis For MESUR/Mars-Pathfinder Aeroshells Using Un-modulated Control in Low L/D Configurations

Aerocapture scenarios are examined to determine the feasibility of using MESUR/Mars Pathfinder aeroshell designs to capture spacecraft aerodynamically into Mars orbit. Using lift over drag (L/D) ratios up to 0.3, entry trajectories were simulated over a range of entry vehicle masses and entry velocities. Entry corridor widths were calculated for undershoot and overshoot trajectories yielding Mars parking orbits having periods from 2 to 20 hours. For entries with L/D = 0.3, entry corridor widths of about 1.2 degrees are possible over entry velocities from 5.5 to 9.0 km/sec. The design constraints for an aeroshell used for orbital aerocapture are less severe than a ballistic entry for a surface lander mission such as Mars Pathfinder, because the aerothermodynamic heating and deceleration loads are smaller. The mass savings from aerocapture orbit insertion versus propulsive insertion into Mars orbit could result in significantly reducing program costs and increasing mission capabilities.

Wercinski, Paul F.↗

NASA NTRS2004

On-Orbit Repair of RCC Structures

On-orbit repair technologies for reinforced carbon-carbon composite (RCC) structures are critically needed for space shuttle return to flight (RTF) efforts. These technologies are also critically needed for the repair and refurbishment of thermal protection system of future Crew Entry Vehicles (CEV) of space exploration programs. GRABER (Glenn Adhesive Refractory for Bonding and Exterior Repair) has shown multiuse capability for in-space repair of both large repairs and small cracks in space shuttle Reinforced Carbon Carbon (RCC) leading edge material. The concept consists of preparing an adhesive paste and then applying the paste tot he damaged/cracked area of the RCC composites with caulking gun. The adhesive paste cures at 100-120 C and transforms into a high temperature ceramic during vehicle re-entry conditions. Further development and testing are underway to optimize the materials properties and extend the application temperature.

Singh, M.↗

NASA NTRSDate not supplied

Integrated Precision Landing Performance and Technology Assessments of a Human-Scale Mars Lander Using a Generalized Simulation Framework

Human-scale missions to Mars will likely require multiple landers delivered precisely to designated locations. The current NASA human Mars reference architecture assumes delivery of three 25 t payloads from a 1- or 5-Sol orbit to the surface with a landing precision of 50 m to ensure logistics are located near the habitat. While initial navigation estimates improve with on-orbit ground tracking, errors increase during post-deorbit coast. Likewise, Mars atmospheric variability and forecasting uncertainty means that the entry vehicle guidance, navigation, and control systems must be robust to accommodate landing during any time of day or Mars year, including during dust storms. Precision landing technologies are currently being assessed to determine if onboard navigation sensors are sufficient to enable the landing accuracy required or if additional navigation aids such as surface or orbiting beacons will be needed. This study evaluates the system performance requirements to meet the desired landing accuracy for the reference vehicle design and entry, descent, and landing concept of operations. A detailed six degree-of-freedom integrated performance simulation framework is used to perform the assessment and demonstrate that under current assumptions, onboard navigation sensors are sufficient to support precision landing.

spacecraft navigation↗

NASA NTRS2022

Integrated Precision Landing Performance and Technology Assessments of a Human- Scale Mars Lander Using a Generalized Simulation Framework

Chen, Po-Ting↗

NASA NTRS2023

Radiation Interaction with Particulates in Planetary Entry Flows

A hypersonic particle phase solver based on a continuum model is implemented in the NASA HyperSolve CFD code and used to predict particle phase conditions in a dusty Mars entry scenario. Black-body radiative emission from high temperature dust particles is predicted for a Mars relevant entry problem, and the emission integrated to an entry vehicle using a ray tracing approach to estimate surface heat flux. The surface heating due to this mechanism is found to be small relative to convective and radiation from the gas phase emission. Additionally, the effect of atmospheric haze particulates vaporizing in the Titan atmosphere is studied. The increase in carbon availability due to the composition of the haze particles is found to increase the gas radiative heating to the vehicle by up to 3% on the forebody of a representative Titan entry vehicle with approximately 0.15% haze in the freestream by mass.

Andrew Hinkle↗

NASA NTRS2024

Low-Earth Orbit Flight Test of an Inflatable Decelerator Modeling and Reconstruction

The Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) mission was a flight test performed on November 10, 2022. LOFTID is an 6 meter diameter Hypersonic Inflatable Aerodynamic Decelerator (HIAD) that is stowed for launch as a secondary payload, inflated in space, and separated from launch vehicle before conducting entry, descent, and landing (EDL).The main objective of the flight test was to demonstrate EDL at scale using HIAD technology at flight conditions relevant for future Earth and Mars missions. LOFTID successfully inflated and separated with a spin rate of 18 deg/s, landed within 1 hour on-parachute off the coast of Hawaii, and was successfully recovered. LOFTID re-entered Earth’s atmosphere at 8 km/s, achieved peak deceleration of 9 Gs and peak heat rate of 40 W/cm2, and demonstrated angle-of-attack stability throughout entirety of flight. On-board instrumentation provided flight data, which was saved onto an ejectable data recorder that was ejected at 18 km and successfully recovered. Despite the loss of inertial measurement unit data, techniques were developed to reconstruct the estimated flight performance as described in this paper. This paper presents the trajectory analysis, aerodynamics modeling, and reconstructed flight performance of the LOFTID re-entry vehicle.

Rohan G Deshmukh↗

NASA NTRS1973

Structure of the ionospheric disturbances about planetary entry probes

Local ionospheric disturbances which would be created by a planetary entry probe are investigated. Competing theories of spacecraft-ambient plasma interactions are used to estimate computationally the perturbations of the plasma, particularly the structure of the near wake behind planetary entry vehicles. The results have bearing on the location and operation of plasma diagnostic instrumentation aboard planetary entry vehicles. Recent estimates of Mars ionospheric properties plus vehicle dimensions and speeds similar to those of the Viking Mars Lander are used to define the parameters essential to the theory. Smaller entry bodies are also considered. Comparisons are made of the results based on the different theories for a given assumed planetary atmosphere, and also with the perturbations a similar vehicle would generate in the earth's ionosphere.

Weil, H.↗

NASA NTRS2011

AVIATR - Aerial Vehicle for In-situ and Airborne Titan Reconnaissance A Titan Airplane Mission Concept

We describe a mission concept for a stand-alone Titan airplane mission: Aerial Vehicle for In-situ and Airborne Titan Reconnaissance (AVIATR). With independent delivery and direct-to-Earth communications, AVIATR could contribute to Titan science either alone or as part of a sustained Titan Exploration Program. As a focused mission, AVIATR as we have envisioned it would concentrate on the science that an airplane can do best: exploration of Titan's global diversity. We focus on surface geology/hydrology and lower-atmospheric structure and dynamics. With a carefully chosen set of seven instruments-2 near-IR cameras, 1 near-IR spectrometer, a RADAR altimeter, an atmospheric structure suite, a haze sensor, and a raindrop detector-AVIATR could accomplish a significant subset of the scientific objectives of the aerial element of flagship studies. The AVIATR spacecraft stack is composed of a Space Vehicle (SV) for cruise, an Entry Vehicle (EV) for entry and descent, and the Air Vehicle (AV) to fly in Titan's atmosphere. Using an Earth-Jupiter gravity assist trajectory delivers the spacecraft to Titan in 7.5 years, after which the AVIATR AV would operate for a 1-Earth-year nominal mission. We propose a novel 'gravity battery' climb-then-glide strategy to store energy for optimal use during telecommunications sessions. We would optimize our science by using the flexibility of the airplane platform, generating context data and stereo pairs by flying and banking the AV instead of using gimbaled cameras. AVIATR would climb up to 14 km altitude and descend down to 3.5 km altitude once per Earth day, allowing for repeated atmospheric structure and wind measurements all over the globe. An initial Team-X run at JPL priced the AVIATR mission at FY10 $715M based on the rules stipulated in the recent Discovery announcement of opportunity. Hence we find that a standalone Titan airplane mission can achieve important science building on Cassini's discoveries and can likely do so within a New Frontiers budget.

UAV↗

NASA NTRS2018

Adaptive Deployable Entry Placement Technology (ADEPT) Development for Small Sat Class Venus Missions

The Adaptable, Deployable Entry and Placement Technology (ADEPT) is a novel approach for entry vehicle design. Similar to an umbrella, it is stowed during launch and deployed prior to entry. ADEPT employs a high performance, 3-D woven, carbon fabric to serve as the primary surface of the mechanically deployed system. The successful ADEPT sounding rocket flight test matured the 1-meter Class ADEPT in the areas of deployment and structural integrity, and provided aerodynamic flight characteristics of the ADEPT open-back configuration from Mach 3 to Mach 0.3. Aerocapture uses the aerodynamic drag from a single hyperbolic atmospheric pass to provide the delta-V needed for orbit insertion. Studies suggest that, compared to propulsive orbit insertion, aerocapture could increase delivered payload by 70 percent at Venus. Drag modulation aerocapture, which shows promise of being simpler and more cost-effective than the more-often studied lift modulation methods, uses in-flight transformations of an entry vehicle's drag area to control the amount of deceleration produced during an atmospheric pass. In single-event drag modulation, a drag device is jettisoned after the appropriate deceleration. ADEPT, due to its unique ability to fold and unfold, is being considered for this SmallSat class payload mission applications.

Cassell, Alan M.↗

NASA NTRSDate not supplied

Development and Sizing of the Mars 2020 Thermal Protection System

The Mars 2020 entry vehicle successfully delivered the Perseverance rover to the Martian surface on 18 February 2021. The entry vehicle aeroshell was shielded from aerodynamic heating with a thermal protection system (TPS) made of three different ablative materials. This paper provides an overview of the methodology and assumptions employed for the thermal sizing and design of the Mars 2020 aeroshell TPS. The sizing results demonstrate that the as-built thicknesses of the TPS materials were sufficient to withstand the predicted aerothermal environments without exceeding temperature limits of the underlying aeroshell structure. This paper also provides an overview of the ground testing performed in NASA arc jet facilities to verify the performance of flight lot TPS materials. Finally, temperature data returned by thermocouples embedded in the flight vehicle TPS are compared with predictions by the thermal response models used in pre-flight TPS sizing.

Mars2020↗

NASA NTRSDate not supplied

Development and Sizing of the Mars 2020 Thermal Protection System

Mars2020↗

NASA NTRSDate not supplied

Flight Performance Comparison of Bank-Angle Steering and Alpha-Beta Steering for Mars Entry Systems

Alpha-beta steering is an alternative hypersonic steering scheme to state-of-the-art bank-angle steering systems for guided Mars entry vehicles. This study uses opti- mal control to generate steering commands for a large robotic Mars entry vehicle using either a bank-angle or alpha-beta steering system to provide a more equal comparison of these two hypersonic steering options, not dependent on guidance design or the inclusion of conventional bank reversals. Objectives maximizing terminal altitude or minimizing control effort, while also reaching a desired target point are considered for both steering options in nominal and dispersed cases. Re- sults indicate both steering options have similar performance, although alpha-beta steering is shown to have improved targeting performance, particularly for the lati- tude/crossrange. Alpha-beta steering is also able to reach higher terminal altitudes by about 0.25 km, relative to the vehicle using bank-angle steering. The difference in altitude maximization capability grows as the allowable vehicle rates decrease.

Daniel L Engel↗