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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 451 records · Page 25

Flow visualization in the Space Shuttle's main engine

The analysis and design of the Space Shuttle's main engine (SSME) power head involved extended finite difference computations conducted on a supercomputer. Certain problems arise, however, in connection with such a computer, and it is pointed out that the massive output from such analyses can actually inhibit insight into physical behavior. It is, therefore, also important to develop effective techniques for computer-user data transfer which match the computer's computational speed. In order to satisfy such requirements, powerful engineering workstations and three-dimensional color computer graphics codes were employed in the computational fluid dynamics (CFD) analyses of the Shuttle's engine. Consequently, the complex physical characteristics of the SSME's hot-gas manifold could be quickly visualized, interpreted, and compared with alternative designs.

Belie, G.↗

An intercomparison of nitric oxide measurement techniques

Results from an intercomparison of techniques to measure tropospheric levels of nitric oxide (NO) are discussed. The intercomparison was part of the National Aeronautics and Space Administration's Global Tropospheric Experiment and was conducted at Wallops Island, VA, in July 1983. Instruments intercompared included a laser-induced fluorescence system and two chemiluminescence instruments. The intercomparisons were performed with ambient air at NO mixing ratios ranging from 10 to 60 pptv and NO-enriched ambient air at mixing ratios from 20 to 170 pptv. All instruments sampled from a common manifold. The techniques exhibited a high degree of correlation among themselves and with changes in the NO mixing ratio. Agreement among the three techniques was placed at approximately + or - 30 percent. Within this level of agreement, no artifacts or species interferences were identified.

Hoell, J. M., Jr.↗

An intercomparison of carbon monoxide measurement techniques

Results from an intercomparison of techniques to measure tropospheric levels of carbon monoxide (CO) are discussed. The intercomparison was conducted as part of the National Aeronautics and Space Administration's Global Tropospheric Experiment (GTE) and was held at Wallops Island, VA, in July 1983. Instruments intercompared included a laser differential absorption method and three grab sample/gas chromatograph methods. The intercomparison consisted of simultaneous measurements of ambient levels of CO and controlled injections of CO from a common manifold. Results from the techniques exhibited a high degree of correlation among themselves and with changes in the CO mixing ratio. The results suggested a level of agreement among the techniques of about 15 percent. However, a day-to-day bias between the techniques was observed, which resulted in differences between techniques as large as 38 percent.

Hoell, J. M., Jr.↗

Ensuring Fully Soldered Through Holes

Simple differential-pressure soldering method provides visual evidence that hidden joints are fully soldered. Intended for soldering connector pins in plated through holes in circuit boards. Molten solder flows into plated through holes, drawn by vacuum in manifold over circuit board. Differential-pressure process ensures solder wets entire through hole around connector pin.

Blow, Raymond K.↗

Nonlinear dynamics of attractive magnetic bearings

The nonlinear dynamics of a ferromagnetic shaft suspended by the force of attraction of 1, 2, or 4 independent electromagnets is presented. Each model includes a state variable feedback controller which has been designed using the pole placement method. The constitutive relationships for the magnets are derived analytically from magnetic circuit theory, and the effects of induced eddy currents due to the rotation of the journal are included using Maxwell's field relations. A rotor suspended by four electro-magnets with closed loop feedback is shown to have nine equilibrium points within the bearing clearance space. As the rotor spin speed increases, the system is shown to pass through a Hopf bifurcation (a flutter instability). Using center manifold theory, this bifurcation can be shown to be of the subcritical type, indicating an unstable limit cycle below the critical speed. The bearing is very sensitive to initial conditions, and the equilibrium position is easily upset by transient excitation. The results are confirmed by numerical simulation.

Hebbale, K. V.↗

Automotive Stirling Engine Development Program

Development test activities on Mod I engines directed toward evaluating technologies for potential inclusion in the Mod II engine are summarized. Activities covered include: test of a 12-tube combustion gas recirculation combustor; manufacture and flow-distribution test of a two-manifold annular heater head; piston rod/piston base joint; single-solid piston rings; and a digital air/fuel concept. Also summarized are results of a formal assessment of candidate technologies for the Mod II engine, and preliminary design work for the Mod II. The overall program philosophy weight is outlined, and data and test results are presented.

Nightingale, N.↗

The Space Shuttle, fluid dynamics, and computer graphics

Several samples are presented of CFD-generated flow ribbon images of fuel flow in the SSME. The images result from simulations of H2 flow through a design iteration of the main injector, the hot gas manifold and the fuel bowl section. The color-coded ribbons provide three-dimensional perspectives which indicate the direction and orientation of the flow and the velocity magnitude in intervals along the flow path.

Belie, R. G.↗

Soft X-ray photoemission with the SSX-100 spectrometer

Photoemission and SEXAFS experiments were conducted using a double crystal monochromator at the Stanford Synchrotron Radiation Laboratory. Photoelectrons were detected using a Surface Science Laboratories SSX-100 electron analyzer, which employs a magnetic/electrostatic lens, hemispherical geometry, and a two-dimensional position-sensitive detector. In the kinetic energy range of interest (1000-2000 eV), a significant improvement in count rate was observed over a single channel cylindrical mirror analyzer system. Ten second scans of the KLL silicon Auger peak manifold were recorded at a large number of photon energies for subsequent determination of SEXAFS spectra.

Hecht, M. H.↗

Vibration suppression using a constrained rate-feedback Threshold control strategy

Quasi-closed form solutions are derived for the finite time, minimum force rate-feedback threshold controller to bring a system with or without known external disturbances back into an 'allowable' state manifold in finite time. The disturbances are assumed to be expandable in terms of Fourier series. The quasi-closed form solutions replace the solution of the two-point boundary value problem and definite integral constraints with the solution of algebraic equations and the calculation of matrix exponentials. Examples demonstrate the threshold control technique and compare the quasi-closed form solutions with MACSYMA generated exact solutions (for small system order) and with the numerical solution of the two-point boundary value problem.

Zimmerman, D. C.↗

Argon Welding Inside A Workpiece

Canopies convert large hollow workpiece into inert-gas welding chamber. Large manifold serves welding chamber for attachment of liner parts in argon atmosphere. Every crevice, opening and passageway provided with argon-rich environment. Weld defects and oxidation dramatically reduced; also welding time reduced.

Morgan, Gene E.↗

Making Intricate, Thin Gaskets

Effective but inexpensive method developed for quickly fabricating intricate thin-film elastomeric seals for use in instrumentation manifolds. Uses aluminum stock and standard machine practices to prepare intricate thin-film seals quickly. Holes burned through gasket material with hot probes, using aluminum fixture for precise alignment.

Geouge, Wayne D.↗

Three-dimensional incompressible Navier-Stokes computations of internal flows

Several incompressible Navier-Stokes solution methods for obtaining steady and unsteady solutions are discussed. Special attention is given to internal flows which involve distinctly different features from external flows. The characterisitcs of the flow solvers employing the method of pseudocompressibility and a fractional step method are briefly described. This discussion is limited to a primitive variable formulation in generalized curvilinear coordinates. Computed results include simple test cases and internal flow in the Space Shuttle main engine hot-gas manifold.

Kwak, D.↗

Calculation of flow about posts and powerhead model

A large number of computational fluid mechanics (CFD) problems were investigated. The primary studies include: the analysis of the turnaround duct/hot gas manifold/transfer tubes (fuel side) of the Space Shuttle Main Engine (SSME); the analysis of the LOX-T manifold (oxidizer side) of the SSME; the analysis of hydrogen accumulation in the Vandeburg flame trench; and modification of the Intel/VT241 systems to accommodate the EADS and PLOT 3D. Some of the analyses were exploratory in nature, using the CONTINUSYS code to provide preliminary information to enhance understanding of the problem, while in other the primary thrust was to acquire design information. In all cases the ability to predict information rapidly in these very complex analyses is seen to be an important demonstration of the power and utility of this mature predictive capability.

Source record↗

Duct flow nonuniformities for Space Shuttle Main Engine (SSME)

A three-duct Space Shuttle Main Engine (SSME) Hot Gas Manifold geometry code was developed for use. The methodology of the program is described, recommendations on its implementation made, and an input guide, input deck listing, and a source code listing provided. The code listing is strewn with an abundance of comments to assist the user in following its development and logic. A working source deck will be provided. A thorough analysis was made of the proper boundary conditions and chemistry kinetics necessary for an accurate computational analysis of the flow environment in the SSME fuel side preburner chamber during the initial startup transient. Pertinent results were presented to facilitate incorporation of these findings into an appropriate CFD code. The computation must be a turbulent computation, since the flow field turbulent mixing will have a profound effect on the chemistry. Because of the additional equations demanded by the chemistry model it is recommended that for expediency a simple algebraic mixing length model be adopted. Performing this computation for all or selected time intervals of the startup time will require an abundance of computer CPU time regardless of the specific CFD code selected.

Source record↗

Evaluation and Improvement of Liquid Propellant Rocket Chugging Analysis Techniques. Part 1: A One-Dimensional Analysis of Low Frequency Combustion Instability in the Fuel Preburner of the Space Shuttle Main Engine

Low frequency combustion instability, known as chugging, is consistently experienced during shutdown in the fuel and oxidizer preburners of the Space Shuttle Main Engines. Such problems always occur during the helium purge of the residual oxidizer from the preburner manifolds during the shutdown sequence. Possible causes and triggering mechanisms are analyzed and details in modeling the fuel preburner chug are presented. A linearized chugging model, based on the foundation of previous models, capable of predicting the chug occurrence is discussed and the predicted results are presented and compared to experimental work performed by NASA. Sensitivity parameters such as chamber pressure, fuel and oxidizer temperatures, and the effective bulk modulus of the liquid oxidizer are considered in analyzing the fuel preburner chug. The computer program CHUGTEST is utilized to generate the stability boundary for each sensitivity study and the region for stable operation is identified.

Lim, Kair Chuan↗

Implementation of variable time step stochastic dynamics for electronically inelastic gas-surface collisions

A variable time step algorithm has been implemented for solving the stochastic equations of motion for gas-surface collisions. It has been tested for a simple model of electronically inelastic collisions with an insulator surface in which the phonon manifold acts as a heat bath and electronic states are localized. In addition to reproducing the accurate nuclear dynamics of the surface atoms, numerical calculations have shown the algorithm to yield accurate ensemble averages of physical observables such as electronic transition probabilities and total energy loss of the gas atom to the surface. This new algorithm offers a gain in efficieny of up to an order of magnitude compared to fixed time step integration.

Garrett, Bruce C.↗

Covariance and the hierarchy of frame bundles

This is an essay on the general concept of covariance, and its connection with the structure of the nested set of higher frame bundles over a differentiable manifold. Examples of covariant geometric objects include not only linear tensor fields, densities and forms, but affinity fields, sectors and sector forms, higher order frame fields, etc., often having nonlinear transformation rules and Lie derivatives. The intrinsic, or invariant, sets of forms that arise on frame bundles satisfy the graded Cartan-Maurer structure equations of an infinite Lie algebra. Reduction of these gives invariant structure equations for Lie pseudogroups, and for G-structures of various orders. Some new results are introduced for prolongation of structure equations, and for treatment of Riemannian geometry with higher-order moving frames. The use of invariant form equations for nonlinear field physics is implicitly advocated.

Estabrook, Frank B.↗

Low authority-threshold control for large flexible structures

An improved active control strategy for the vibration control of large flexible structures is presented. A minimum force, low authority-threshold controller is developed to bring a system with or without known external disturbances back into an 'allowable' state manifold over a finite time interval. The concept of a constrained, or allowable feedback form of the controller is introduced that reflects practical hardware implementation concerns. The robustness properties of the control strategy are then assessed. Finally, examples are presented which highlight the key points made within the paper.

Zimmerman, D. C.↗