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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 451 records · Page 25

Orion Meteoroid and Debris Analysis with a Single Kevlar® Layer Enhancement to the Propulsion Tank Multi-Layer Insulation: Comparison of the Observed Data and the Adjusted Ballistic Models

In a continual mass optimization effort for the Orion vehicle by NASA and its prime contractor Lockheed Martin Space, along with the European Space Agency (ESA) and its contractors Airbus and Thales Alenia Space-Italy (TAS-I), a series of shield characterization shots have been performed to quantify the ballistic enhancement of a single-layer of Kevlar® in multi-layer insulation (MLI). This enhanced MLI is part of Orion’s propulsion subsystem, and it is planned to replace a double-layer Kevlar® configuration starting at the Artemis IV mission. This effort has included fifty-two shield characterization shots for five different shield configurations over the four Orion propellant storage vessels. These storage vessels are located in the European Service Module (ESM). This shield characterization has been managed by the Hypervelocity Impact Technology (HVIT) group in NASA Astromaterials Research and Exploration Sciences at Johnson Space Center (JSC) for the NASA Engineering and Safety Center (NESC) and the Multi-Purpose Crew Vehicle (MPCV) program office in coordination with Lockheed Martin Space and Thales Alenia Space-Italy (TAS-I). The shield characterization has used the two-stage, light-gas-gun at the Remote Hypervelocity Test Laboratory (RHTL) of NASA JSC White Sands Test Facility (WSTF) for acceleration of projectiles to representative orbital impact speeds. From this shield characterization effort, a revised ballistic limiting equation (BLE) has been developed for each of the five representative shielding configurations of the ESM pressure vessels. This document provides a brief description of the shield configurations considered for the Orion program and the shield characterization findings. These results are compared to the assumed BLE for each configuration going into the Artemis missions that utilize this version of ballistic enhanced MLI. The models are integrated into a fourteen day High Lunar Orbit (HLO) mission as a representative reliability prediction impact for Orion, and it has been found that the predicted risk of a loss-of-crew (LOC) event is actually a little less than half of the assumed value that launched this design modification opportunity.

Joshua E Miller↗

Framework for Analyzing the Complex Interactions Between Spacecraft Motion and Slosh Dynamics in Low-G Environments

The fuel-to-dry-mass ratio of spacecraft continues to grow as new human spaceflight missions target destinations from Earth. Large amounts of liquid propellant can lead to significant coupling between the rigid-body dynamics of the spacecraft and the motion of the fuel within its storage tank. The present work gives an overview of the dynamic features and a flowchart for a method of simulating the motion of a spacecraft with fuel slosh inside a cylindrical, domed tank in a low-g environment. The method involves modeling the liquid propellant as a particle that transfers momentum to the spacecraft through perfectly inelastic collisions with the tank wall. The foundation of the modeling methodology is the approach taken during the Apollo program used to predict the effect of fuel slosh on the complex motion exhibited by the Service Module following separation from the Crew Module. This paper discusses the motivation, methodology, and conclusions from the Apollo-era method, and subsequently builds upon it by incorporating corrections to the derivation of the dynamics and filling in the gaps due to unavailability of the detailed contractor report and simulation code. The results presented in this paper provide an example that demonstrates the effect that fuel slosh can have on the trajectory of a spacecraft in a low-g environment.

William J Elke III↗

Framework for Analyzing the Complex Interactions Between Spacecraft Motion and Slosh Dynamics in Low-G Environments

The fuel-to-dry-mass ratio of spacecraft continues to grow as new human spaceflight missions target destinations farther from Earth. Large amounts of liquid propellant can lead to significant coupling between the rigid-body dynamics of the spacecraft and the motion of the fuel within its storage tank. The present work gives an overview of the dynamic features and a flowchart for a method of simulating the motion of a spacecraft with fuel slosh inside a cylindrical, domed tank in a low-g environment. The method involves modeling the liquid propellant as a particle that transfers momentum to the spacecraft through perfectly inelastic collisions with the tank wall. The foundation of the modeling methodology is the approach taken during the Apollo program used to predict the effect of fuel slosh on the complex motion exhibited by the Service Module following separation from the Command Module. This paper discusses the motivation, methodology, and conclusions from the Apollo-era method, then presents corrections to the derivation of the dynamics and fills in the gaps left from the unavailability of the detailed contractor report and simulation code. The results presented in this paper provide an example that demonstrates the effect that fuel slosh can have on the trajectory of a spacecraft in a low-g environment.

William J Elke III↗

Students Solving Problems for ISS and Beyond: Inspiring the Next-Generation

Students Solving Problems for ISS and Beyond: Inspiring the Next-Generation Session Title: Students Solving Problems for ISS and Beyond: Inspiring the Next-Generation Session Description: NASA High school students United with NASA to Create Hardware (HUNCH) mission is to empower and inspire students through a Project-Based Learning program where 7-12 grade students learn 21st century skills and can launch their careers through participation in the design and fabrication of real-world valued products for NASA. With six different tracks consisting of Design & Prototype, Culinary Challenge, Softgoods, Precision Machining, Software, and Video Challenge, students are given the opportunity to create solutions for the International Space Station (ISS), the Moon, and beyond. Many projects are requested by the Crew to help ease living conditions, giving students the opportunity to make an impact on the lives of Astronauts. Other projects come directly from NASA and its partners. Join our session to learn how NASA is working with teachers across the country to mentor the next generation of scientists and engineers to solve some of NASA’s greatest challenges. Learning Outcomes: 1. Describe the NASA HUNCH Program, including the program objectives, goals, and strategic partnerships for middle school and high school outreach and advocacy efforts. 2. Identify the innovative strategies NASA is using to work with middle and high school students to solve real-world problems 3. Use the knowledge gained to inspire the next generation of scientists and engineers Session Track: Advocacy & Outreach Specialized Focus Area: Women in Government and Military Learning Level: Foundational Session Format: Listen & Learn Speaker Qualifications: 1. Deboshri Sadhukhan • Current Job Title: Deputy Project Manager • Topic Experience (years of experience related to proposed topic): 1-5 years • Biography: Deboshri Sadhukhan is an engineer for NASA Glenn Research Center (GRC). She has worked on numerous projects — from International Space Station (ISS) fluid technologies, to Orion European Service Module propulsion, to planetary science missions and other game-changing technologies. Her roles have ranged from Project Manager to System Safety Lead. She currently serves as a GRC Regional Mentor for the High school students United with NASA to Create Hardware (HUNCH) program. She also serves as Deputy Project Manager for an ISS payload and Safety & Mission Assurance Lead for a Radioisotope Power Systems project. In these roles, she oversees each phase of a project from beginning to end and provides leadership to increase the reliability, maintainability and system safety of hardware and personnel throughout the system life cycle. She holds a Bachelor of Science in Electrical Engineering from The University of Akron. 2. Nancy Hall • Current Job Title: Project Manager • Topic Experience: 20+ years • Biography: Nancy Rabel Hall earned a B.S. degree in Space Sciences from Florida Institute of Technology and a M.S. degree in Mechanical Engineering from the University of Toledo. She has been at NASA Glenn for over 30 years. She has led several International Space Station experiments that studied how the behavior of fluids and fluid systems behave differently in microgravity as compared to here on Earth. She is also the High school students United with NASA to Create Hardware (HUNCH) project manager, a program that allows students to design and fabricate hardware and softgoods for NASA as well as participate in a culinary and video challenge. She enjoys talking to the public and students about the work being done at NASA as well as showing students how math and science can be fun. She is an amateur radio operator, enjoys playing golf, and reading science fiction and fantasy books.

HUNCH↗

Orion's Powered Flight Guidance Performance During Artemis I

Artemis is NASA’s campaign to explore the Moon and beyond. Artemis I, the un-crewed exo-LEO test flight, was completed in 2022. The Artemis I mission provided the means to prove-out both vehicle and systems as a pre-cursor to more advanced missions. The Orion capsule and service module had to be capable of accurately executing all major orbital burns and numerous correction burns to successfully execute the mission profile. In support of this needed translation maneuver capability, a powered flight guidance algorithm has been designed that provides a number of guided burn options depending on the burn objective. Some of these guidance options are based on classic orbit transfer problems, such as Lambert's time-of-flight problem. Some are based on proven NASA heritage manned space programs like Apollo and Shuttle. Some are new concepts that fill unique niche requirements. All of these options are integrated into an architecture based on a proven Shuttle heritage design, with a simple closed-loop guidance strategy, that provides both modularity, simplicity and adaptability to future, as yet to be defined, mission profiles. This paper will summarize the performance of Orion’s orbital powered flight guidance during the mission.

space guidance↗

Artemis I Orion ESM Propulsion System Engine Performance

NASA's Orion spacecraft transports humans and cargo into cislunar space for the Artemis program. The European Service Module (ESM), supplied by ESA and its European industry partners, provides Orion with power and in-space propulsion. The Orion-ESM propulsion system is a bipropellant hypergolic propulsion system using monomethyl hydrazine (MMH) and nitrogen tetroxide (MON-3). Primary translational propulsion is provided by the Orbital Maneuvering System Engine(OMS-E), with backup translational propulsion provided by eight Auxiliary thrusters (AUX). Attitude control and small translational maneuvers are provided by twenty four Reaction Control System (RCS) engines. The 2022 Artemis I mission was the first integrated flight test of the Orion-ESM spacecraft and its propulsion system. The OMS-E used on Artemis I was a refurbished Space Shuttle OMS-E that previously flew on nineteen missions ranging f rom STS-41G in 1984 to STS-112 in 2002. The Auxiliary engines are modified Aerojet Rocketdyne R4D-11 engines produced specifically for the Orion program. The RCS engines are Ariane Group engines originally used for the Automated Transfer Vehicle (ATV) program. This paper will discuss the unique operational requirements for each engine on Orion and the development and qualification effort sat both the engine and system-level that were completed to enable a successful Artemis I mission. Next the paper will evaluate the in-f light performance of the engines during the Artemis I mission showing nominal performance as expected. Additionally, comparisons to models will be presented showing very good correlation. Finally, the paper will address the plan for the engines on future Orion missions and the evolution of the system operation.

liquid propulsion systems↗

Artemis I Orion ESM Propulsion System Engine Performance

NASA's Orion spacecraft transports humans and cargo into cislunar space for the Artemis program. The European Service Module (ESM), supplied by ESA and its European industry partners, provides Orion with power and in-space propulsion. The Orion-ESM propulsion system is a bipropellant hypergolic propulsion system using monomethyl hydrazine (MMH) and nitrogen tetroxide (MON-3). Primary translational propulsion is provided by the Orbital Maneuvering System Engine (OMS-E), with backup translational propulsion provided by eight Auxiliary thrusters (AUX). Attitude control and small translational maneuvers are provided by twenty-four Reaction Control System (RCS) engines. The 2022 Artemis I mission was the first integrated flight test of the Orion-ESM spacecraft and its propulsion system. The OMS-E used on Artemis I was a refurbished Space Shuttle OMS-E that previously flew on nineteen missions ranging from STS-41G in 1984 to STS-112 in 2002. The Auxiliary engines are modified Aerojet Rocketdyne R4D-11 engines produced specifically for the Orion program. The RCS engines are Ariane Group engines originally used for the Automated Transfer Vehicle (ATV) program. This paper will discuss the unique operational requirements for each engine on Orion and the development and qualification effort sat both the engine and system-level that were completed to enable a successful Artemis I mission. Next the paper will evaluate the in-f light performance of the engines during the Artemis I mission showing nominal performance as expected. Additionally, comparisons to models will be presented showing very good correlation. Finally, the paper will address the plan for the engines on future Orion missions and the evolution of the system operation.

liquid propulsion systems↗

Trends in Human Spaceflight: Analysis of Observed Propulsion Failure Modes Following NASA’s Artemis I Mission

In 2022, NASA’s Artemis program returned the agency to lunar space, propelled by the Orion European Service Module (ESM). Through rigorous ground test campaigns for Artemis I and II and the collection and transmission of operational data during the Artemis I flight, the Safety and Mission Assurance (S&MA) team created and maintained a robust database of component nonconformances. This study analyzes in-flight and ground processing findings on the Artemis ESM propulsion subsystem to track reliability and safety metrics, as well as comparing the data to that of previous human spaceflight programs, Apollo and Space Shuttle. In drawing a comparison to the Artemis I flight, recommendations can be made for the Artemis II crewed mission to ensure best practices for flight safety, including redundancy and failure tolerance in the system. The results reinforce a need for robust safety standards and caution against the complacency of a single successful test flight.

human spaceflight safety↗

Trends in Human Spaceflight: Analysis of Observed Propulsion Failure Modes Following NASA’s Artemis I Mission

In 2022, NASA’s Artemis program returned the agency to lunar space, propelled by the Orion European Service Module (ESM). Through rigorous ground test campaigns for Artemis I and II and the collection and transmission of operational data during the Artemis I flight, the Safety and Mission Assurance (S&MA) team created and maintained a robust database of component nonconformances. This study analyzes in-flight and ground processing findings on the Artemis ESM propulsion subsystem to track reliability and safety metrics, as well as comparing the data to that of previous human spaceflight programs, Apollo and Space Shuttle. In drawing a comparison to the Artemis I flight, recommendations can be made for the Artemis II crewed mission to ensure best practices for flight safety, including redundancy and failure tolerance in the system. The results reinforce a need for robust safety standards and caution against the complacency of a single successful test flight.

human spaceflight safety↗

Spatiotemporal Analysis of High-Resolution Pressure-Sensitive Paint Measurements on a Launch Vehicle Wind Tunnel Model

An accurate understanding of unsteady aerodynamic loads is critical for launch vehicle structural design and for development of the vibro-acoustic environment for payload components. Analysts commonly use point-wise surface pressure measurements from wind tunnel testing to build statistical models of the in-flight turbulent boundary layer flow structures, often extrapolating over large swaths of the surface due to measurement sparsity. We present novel results from a transonic wind tunnel test using fast-response pressure-sensitive paint (PSP) and show how it can be used to visualize and quantify localized turbulent boundary layer wall pressure statistics with unprecedented spatial resolution. The wind tunnel model is a scaled model of the Space Launch System (SLS) rocket Block 1B Crew configuration and analysis focused on the compression corner between the Service Module fairing and the Universal Stage Adapter.

Corcos Model↗

Cumulative Distribution Overlap Technique for Artemis Mission Public Entry Risk Assessment

The Artemis missions use a skip-entry profile to accomplish a recovery near the western US coastline, however, the service module debris must still be disposed of safely. For certain contingency return scenarios, the expected dispersed entry profile is biased from the well-analyzed corridor. A novel method is presented for assessing the Cumulative Distribution Function (CDF) of these biased results to ensure they do not contribute additional probabilistic risk to the public. More specifically, the weight of the flight path angle dispersion "tail" of the CDF needs to remain below the well-assessed region. The details of how this method was actually used to screen and plan entry profiles for specific launch windows during the Artemis I mission are shown. This method has potential applicability in other problems where a biased distribution needs to be assessed against a well-defined "core" region.

Reentry↗

Cumulative Distribution Overlap Technique for Artemis Mission Public Entry Risk Assessment

The Artemis missions use a skip-entry profile to accomplish a recovery near the western US coastline, however, the service module debris must still be disposed of safely. For certain contingency return scenarios, the expected dispersed entry profile is biased from the well-analyzed corridor. A novel method is presented for assessing the Cumulative Distribution Function (CDF) of these biased results to ensure they do not contribute additional probabilistic risk to the public. More specifically, the weight of the flight path angle dispersion "tail" of the CDF needs to remain below the well-assessed region. The details of how this method was actually used to screen and plan entry profiles for specific launch windows during the Artemis I mission are shown. This method has potential applicability in other problems where a biased distribution needs to be assessed against a well-defined "core" region.

Reentry↗

Optical terminal definition for the Future Service Growth (FSG) module of the Advanced Tracking and Data Relay Satellite (ATDRSS)

Results are presented from preliminary analyses and definition studies for an optical terminal's incorporation into the FSG module of the ATDRS system, which must support crosslinks between selected relay satellites of a modified ATDRS constellation and thereby allow the placement of a relay satellite at an orbital location which eliminates the zone of exclusion. These studies have attempted to identify alternative constellations by means of one or more crosslinks, and to formulate the service-routing requirement for the FSG terminal. Attention is given to an FSG optical terminal that furnishes the functionality and performance required for a crosslink terminal.

Bruno, Ronald C.↗

Service Provider Agnostic Adaptive Coding and Modulation System Design

Commercial service providers (CSPs) are increasingly used to provide communications services to near-Earth science and exploration missions. CSPs commonly utilize modems that are designed to implement adaptive coding and modulation (ACM) in unique ways with modems from the same vendor. However, some missions cannot fly a matching vendor modem, either because the vendor only designs modems for terrestrial use, or the mission needs to fly a software defined radio. We present an ACM system design that allows missions to implement ACM on DVB-S2 compliant CSP links without needing to fly a modem from the same vendor the CSP uses. We implement and test our design in an emulated communications testbed. These tests demonstrate that our ACM system design can successfully adapt to link quality changes up to 6.12 dB/second.

Adaptive coding and modulation↗

Service Provider Agnostic Adaptive Coding and Modulation System Design

Commercial service providers (CSPs) are increasingly used to provide communications services to near-Earth science and exploration missions. CSPs commonly utilize modems that are designed to implement adaptive coding and modulation (ACM) in unique ways with modems from the same vendor. However, some missions cannot fly a matching vendor modem, either because the vendor only designs modems for terrestrial use, or the mission needs to fly a software defined radio. We present an ACM system design that allows missions to implement ACM on DVB-S2 compliant CSP links without needing to fly a modem from the same vendor the CSP uses. We implement and test our design in an emulated communications testbed. These tests demonstrate that our ACM system design can successfully adapt to link quality changes up to 6.12 dB/second.

Adaptive coding and modulation↗

Tethered satellite design

The capability of the satellite to perform a variety of space operations to be accomplished from the shuttle is reviewed considering use of the satellite with man-in-loop and closed loop modes and deployment (toward or away from Earth, up to 100 km), stationkeeping, retrieval and control of the satellite. Scientific payloads are to be used to perform experiments and scientific investigation for applications such as magnetometry, electrodynamics, atmospheric science, chemical release, communications, plasmaphysics, dynamic environment, and power and thrust generation. The TSS-S will be reused for at least 3 missions after reconfiguration and refurbishment by changing the peculiar mission items such as thermal control, fixed boom for experiments, aerodynamic tail for yaw attitude control, external skin, experiments, and any other feature. The TSS-S is to be composed of three modules in order to allow independent integration of a single module and to facilitate the refurbishment and reconfiguration between flights. The three modules are service, auxiliary propulsion, and payload modules.

Manarini, G.↗

Design of mechanisms to lock/latch systems under rotational or translational motion

Bodies/systems need to be stopped and locked/latched at the end of their path. Some examples of these systems in the aerospace industry (including launch vehicle, spacecraft, and the ground support equipment) are the command module access arm, service arms, docking module of the ASTP and the orbiter access arm for the space shuttle. Two major aspects are covered: (1) various methods of latching and (2) selection of the optimum method for latching, depending on the application and the design requirement criteria.

Billimoria, R. P.↗