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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 451 records · Page 25

Numerical solution of the Navier-Stokes equations for arbitrary blunt bodies in supersonic flows

A time-dependent, two-dimensional Navier-Stokes code employing the body-fitted coordinate technique has been developed for supersonic flows past blunt bodies of arbitrary shape. The computer program is based on the finite-difference approximation of the compressible Navier-Stokes equations transformed to nonorthogonal curvilinear coordinates with the contravariant components of the velocity vector as dependent variables. The bow shock ahead of the body is obtained as part of the solution, by 'shock capturing'. Numerical solutions of the complete equations are presented in detail for free-stream Mach number 4.6, Reynolds number 10,000, and an isothermal wall temperature of 556 K for a circular cylinder with the free-stream outer boundaries forming a hyperbola in the front and a circular arc in the back.

Warsi, Z. U. A.↗

Tests of NASA ceramic thermal barrier coating for gas-turbine engines

A NASA ceramic thermal barrier coating (TBC) system was tested by industrial and governmental organizations for a variety of aeronautical marine, and ground-based gas-turbine engine applications. This TBC is a two-layer system with a bond coating of nickel-chromium-aluminum-yttrium (Ni-16Cr-6Al-0.6Y, in wt %) and a ceramic coating of yttria stabilized zirconia (ZrO2-12Y2O3, in wt %). Tests (Liebert and Stenka, 1979) have been conducted to determine corrosion resistance, thermal protection, durability, thermal conductivity, and fatigue characteristics. The information presented covers some of the significant test results obtained on the first three items. The information also includes photographs of coated parts after tests, measurements of coating loss, amount of metal wall temperature reduction when the TBC is used, and extent of base metal corrosion.

Liebert, C. H.↗

Plug cluster engine concept for in-space missions

The development of a suitable orbital transfer vehicle (OTV) engine is discussed. The OTV's dimensions are limited by those of the Space Shuttle payload bay on which it will be carried. An approach to utilize the available diameter to achieve high area ratio and thus high engine performance, is presented. Unconventional nozzles, such as clusters of small thrusters around a large diameter contoured plug, are investigated to arrive at engine designs which feature lower chamber pressures, with attendant lower heat flux, lower wall temperature, longer fatigue life, and less critical turbomachinery. Attention is also given to plug nozzle technology, high area ratio module- and scarfed bell- Plug Cluster Engine (PCE) concepts, as well as PCE performance, weight, and assessment. A conceptual design of a PCE formed from a cluster of high area ratio, scarfed, bell nozzles proved to be competitive with bell and spike nozzle engines. PCE advantages cited include increased payload length due to shorter engine length, ability to increase or decrease the number of modules and thereby the thrust, and low cost due to utilization of off-the-shelf technology.

Obrien, C. J.↗

Application of stability theory to laminar flow control

The paper summarizes the state-of-the-art for application of stability theory to laminar flow control using suction, wall temperature and/or favorable pressure gradient ('natural laminar flow'). Discussions include current LFC problem areas requiring stability analyses, methods of relating stability theory to transition with results from data and theory comparisons available thus far, and a summary of low disturbance data available for theory calibration on swept wings. Critical issues highlighted are problems peculiar to suction LFC on high performance transonic wings and application of the e-to-the-n-power method to both low and high speed flight data.

Hefner, J. N.↗

Full-coverage film cooling

Program calculates coolant flow and wall temperatures of full-coverage film-cooled vanes or blades. Thermal barrier coatings may be specified on outer surfaces of blade. Program is written in FORTRAN IV for batch execution on UNIVAC 1100.

Meitner, P. L.↗

Performance of a transpiration-regenerative cooled rocket thrust chamber

The analysis, design, fabrication, and testing of a liquid rocket engine thrust chamber which is gas transpiration cooled in the high heat flux convergent portion of the chamber and water jacket cooled (simulated regenerative) in the barrel and divergent sections of the chamber are described. The engine burns LOX-hydrogen propellants at a chamber pressure of 600 psia. Various transpiration coolant flow rates were tested with resultant local hot gas wall temperatures in the 800 F to 1400 F range. The feasibility of transpiration cooling with hydrogen and helium, and the use of photo-etched copper platelets for heat transfer and coolant metering was successfully demonstrated.

Valler, H. W.↗

Significance of thermal contact resistance in two-layer thermal-barrier-coated turbine vanes

The importance of thermal contact resistance between layers in heat transfer through two layer, plasma sprayed, thermal barrier coatings applied to turbine vanes was investigated. Results obtained with a system of NiCrAlY bond and yttria stabilized zirconia ceramic show that thermal contact resistance between layers is negligible. These results also verified other studies which showed that thermal contact resistance is negligible for a different coating system of NiCr bond calcia stabilized zirconia ceramic. The zirconia stabilized ceramic thermal conductivity data scatter presented in the literature is ?20 to -10 percent about a curve fit of the data. More accurate predictions of heat transfer and metal wall temperatures are obtained when the thermal conductivity values are used at the ?20 percent level.

Liebert, C. H.↗

Cooling of High Pressure Rocket Thrust Chambers with Liquid Oxygen

An experimental program using hydrogen and oxygen as the propellants and supercritical liquid oxygen (LOX) as the coolant was conducted at 4.14 and 8.274 MN/square meters (600 and 1200 psia) chamber pressure. Data on the following are presented: the effect of LOX leaking into the combustion region through small cracks in the chamber wall; and verification of the supercritical oxygen heat transfer correlation developed from heated tube experiments; A total of four thrust chambers with throat diameters of 0.066 m were tested. Of these, three were cyclically tested to 4.14 MN/square meters (600 psia) chamber pressure until a crack developed. One had 23 additional hot cycles accumulated with no apparent metal burning or distress. The fourth chamber was operated at 8.274 MN/square meters (1200 psia) pressure to obtain steady state heat transfer data. Wall temperature measurements confirmed the heat transfer correlation.

Price, H. G.↗

Aerothermal analysis of a wing-elevon cove with variable leakage

A mathematical model of the heating associated with leakage within the space shuttle orbiter wing elevon cove was used to analyze the aerothermal response of the structure. The analysis was applied to wind tunnel results and to shuttle entry conditions. A parametric study described the mechanism by which the energy of the ingested mass is distributed as a function of the Reynolds number, wall conductivity, surface emissivity, and cove height and length. The rate at which energy was transferred into the cove interior was primarily determined by the combined effects of the convection, wall capacitance, and internal radiation terms. Correlation with wind tunnel results indicated that the cold wall convective heating rates, wall temperature, and gas temperature of the cove were predicted by the analytical model for short exposure times. Predicted transient thermal response of the elevon cove subjected to shuttle entry conditions indicated that the allowable leak area at the cove seal was 20 percent less than that previously indicated by experiment.

Hunt, R. L.↗

Cooling of high pressure rocket thrust chambers with liquid oxygen

An experimental program using hydrogen and oxygen as the propellants and supercritical liquid oxygen (LOX) as the coolant was conducted at 4.14 and 8.274 MN/sq m chamber pressure. It was aimed to demonstrate the effect of LOX leaking into the combustion region through small cracks in the chamber wall, and to verify the supercritical oxygen heat transfer correlation developed from heated tube experiments. Four thrust chambers with throat diameters of 0.066 m were tested; three of these were cyclically tested to 4.14 MM/sq m chamber pressure until a crack developed; the fourth chamber was operated at 8.274 MM/sq m pressure to obtain steady state heat transfer data. Wall temperature measurements confirmed the heat transfer correlation.

Price, H. G.↗

Significance of thermal contact resistance in two-layer, thermal-barrier-coated turbine vanes

The paper studies calculated and measured metal wall temperatures of uncoated vanes and the same vanes coated with a thermal barrier coating system of NiCrAlY bond and yttria-stabilized zirconia ceramic. It is shown that thermal contact between layers is negligible. The significance of data scatter and of published ceramic thermal conductivity values is discussed.

Liebert, C. H.↗

Stagnation region gas film cooling: Spanwise angled injection from multiple rows of holes

The stagnation region of a cylinder in a cross flow was used in experiments conducted with both a single row and multiple rows of spanwise angled (25 deg) coolant holes for a range of the coolant blowing ratio with a freestream to wall temperature ratio approximately equal to 1.7 and R(eD) = 90,000. Data from local heat flux measurements are presented for injection from a single row located at 5 deg, 22.9 deg, 40.8 deg, 58.7 deg from stagnation using a hole spacing ratio of S/d(o) = 5 and 10. Three multiple row configurations were also investigated. Data are presented for a uniform blowing distribution and for a nonuniform blowing distribution simulating a plenum supply. The data for local Stanton Number reduction demonstrated a lack of lateral spreading by the coolant jets. Heat flux levels larger than those without film cooling were observed directly behind the coolant holes as the blowing ratio exceeded a particular value. The data were spanwise averaged to illustrate the influence of injection location, blowing ratio and hole spacing. The large values of blowing ratio for the blowing distribution simulating a plenum supply resulted in heat flux levels behind the holes in excess of the values without film cooling. An increase in freestream turbulence intensity from 4.4 to 9.5 percent had a negligible effect on the film cooling performance.

Luckey, D. W.↗

Monomethylhydrazine versus hydrazine fuels - Test results using a 100 pound thrust bipropellant rocket engine

A test program was performed to evaluate hydrazine (N2H4) as a fuel for a 445 Newton (100 lbf) thrust bipropellant rocket engine. Results of testing with an identical thruster utilizing monomethylhydrazine (MMH) are included for comparison. Engine performance with hydrazine fuel was essentially identical to that experienced with monomethylhydrazine although higher combustor wall temperatures (approximately 400 F) were obtained with hydrazine. Results are presented which indicate that hydrazine as a fuel is compatible with Marquardt bipropellant rocket engines which use monomethylhydrazine as a baseline fuel.

Smith, J. A.↗

ERBS fuel addendum: Pollution reduction technology program small jet aircraft engines, phase 3

A Model TFE731-2 engine with a low emission, variable geometry combustion system was tested to compare the effects of operating the engine on Commercial Jet-A aviation turbine fuel and experimental referee broad specification (ERBS) fuels. Low power emission levels were essentially identical while the high power NOx emission indexes were approximately 15% lower with the EBRS fuel. The exhaust smoke number was approximately 50% higher with ERBS at the takeoff thrust setting; however, both values were still below the EPA limit of 40 for the Model TFE731 engine. Primary zone liner wall temperature ran an average of 25 K higher with ERBS fuel than with Jet-A. The possible adoption of broadened proprties fuels for gas turbine applications is suggested.

Bruce, T. W.↗

Deposit formation in hydrocarbon rocket fuels with an evaluation of a propane heat transfer correlation

A high pressure fuel coking testing apparatus was designed and developed and was used to evaluate thermal decomposition limits and carbon decomposition rates in heated copper tubes for hydrocarbon fuels. A commercial propane (90% grade) and chemically pure (CP) propane were tested. Heat transfer to supercritical propane was evaluated at 136 atm, bulk fluid velocities of 6 to 30 m/s, and tube wall temperatures in the range of 422 to 811 K. A forced convection heat transfer correlation developed in a previous test effort verified a prediction of most of the experimental data within a + or - 30% range, with good agreement for the CP propane data. No significant differences were apparent in the predictions derived from the correlation when the carbon resistance was included with the film resistance. A post-test scanning electron microprobe analysis indicated occurrences of migration and interdiffusion of copper into the carbon deposit.

Masters, P. A.↗

Tube entrance heat transfer with deposit formation

A two-peak wall temperature profile was observed while flowing a kerosene-type gas turbine fuel through a direct-resistance heated tube at an entrance Reynolds number of about 1500. The downstream peak gradually diminished as deposits formed inside the tube, and only one peak remained after seven hours. The observation is explained qualitatively on the basis of analytical and experimental results reported in the literature. It is shown that the temperature profile can be divided into five regions: development of the thermal boundary layer, appearance of the secondary flows, fully developed thermal boundary layer, transition to turbulent flow, and turbulent flow. Deposits increase the tube roughness and reduce the length required for laminar-turbulent transition.

Szetela, E. J.↗

Turbulent boundary layer heat transfer

Several environmental parameters presently acknowledged to affect heat transfer are discussed including: (1) the experimental apparatus used, (2) uniform and variable wall temperatures, (3) acceleration effects, (4) deceleration, (5) free stream turbulence, (6) surface roughness, (7) unsteady effects, and (8) secondary flows. Calculation procedures, and some physically based models that are successful in computing heat transfer rates are discussed.

Moffat, R. J.↗