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At least 451 records · Page 25

Ion thruster thermal characteristics and performance.

Experimental and analytical results for a typical 20-cm-diam, hollow-cathode ion thrustor are reported. The foundation of the investigation was the application of thermal model correction techniques. Pertinent thermal properties and plasma heating characteristics of the thrustor were determined through correlation and integration of temperature measurement data with a single-state Wiener-Kalman filter. The thrustor self-heating levels on various parts were realistically estimated. Analytically predicted temperatures were forced to agree with the measured values for the purpose of constructing a corrected thermal model, which could then be used to evaluate more realistic thrustor circumstances and environments. The expected accuracy of the resultant analytical network model was demonstrated to be plus or minus 10 K. Thrustor thermal performance data for a typical five-thrustor array are presented as functions of environmental solar intensities. The thermal analyses are also extended to a 30-cm thrustor system.

Wen, L.↗

Ion-thruster propellant utilization.

Maximum propellant utilization in a mercury electron-bombardment thrustor is evaluated. The primary-electron region in the ion chamber of a bombardment thrustor is analyzed at maximum utilization. Both the analysis and experimental data from a range of ion-chamber configurations show a nearly constant loss rate for un-ionized propellant at maximum utilization over a wide range of total propellant flow rate. The discharge loss level of 1000 eV/ion was used to define maximum utilization. The exact level of this definition has no effect on the qualitative results and little effect on the quantitative results. The results obtained are particularly significant whenever efficient throttled operation is required.

Kaufman, H. R.↗

Effect of facility background gases on internal erosion of the 30-cm Hg ion thruster

One life limiting phenomenon of mercury bombardment thrusters is sputtering erosion of the upstream side of the molybdenum screen grid by discharge chamber ions. Data were obtained which revealed that the screen grid erosion was very sensitive to the partial pressure of certain background gases in the space simulation vacuum facility. The results of tests conducted to evaluate this effect are presented. An estimate of the screen grid erosion in space was made which showed that adequate lifetime for proposed missions exists.

Rawlin, V. K.↗

An ion thruster module for primary propulsion systems.

The development of a 30 cm thruster module having the operational characteristics, weight, and structural integrity consistent with flight hardware is described. Elements of the program discussed in this paper are selection of an ion optical system design, development of the discharge chamber and its control, and the results of extensive performance mapping tests. The thruster system operates at 2750 sec specific impulse at 69% over-all efficiency and can be throttled from 2.0 A to 0.16 A beam current with a control system requiring a single electrical input. The 1 kV ion beam is formed by a high perveance, two grid ion optical system.

King, H. J.↗

Constrained sheath optics for high thrust density, low specific impulse ion thrusters

The results of an experimental study showing that a contoured, fine wire mesh attached to the screen grid can be used to control the divergence characteristics of ion beamlets produced at low net-to-total accelerating voltage ratios are presented. The influence of free and constrained-sheath optics systems on beamlet divergence characteristics are found to be similar in the operating regime investigated, but it was found that constrained-sheath optics systems can be operated at higher perveance levels than free-sheath ones. The concept of a fine wire interference probe that can be used to study ion beamlet focusing behavior is introduced. This probe is used to demonstrate beamlet focusing to a diameter about one hundreth of the screen grid extraction aperture diameter. Additional testing is suggested to define an optimally contoured mesh that could yield well focused beamlets at net-to-total accelerating voltage ratios below about 0.1.

Wilbur, Paul J.↗

15 cm multipole gas ion thruster

A 15-cm multipole thruster was operated on argon and xenon. The multipole approach used has been shown capable of low discharge losses and flat ion beam profiles with a minimum of redesign. This approach employs low magnetic field strengths and flat or cylindrical sheet-metal parts, hence is suited to rapid optimization and scaling. Only refractory metal cathodes were used in this investigation.

Isaacson, G. C.↗

High-Power Ion Thruster Technology

Performance data are presented for the NASA/Hughes 30-cm-diam 'common' thruster operated over the power range from 600 W to 4.6 kW. At the 4.6-kW power level, the thruster produces 172 mN of thrust at a specific impulse of just under 4000 s. Xenon pressure and temperature measurements are presented for a 6.4-mm-diam hollow cathode operated at emission currents ranging from 5 to 30 A and flow rates of 4 sccm and 8 sccm. Highly reproducible results show that the cathode temperature is a linear function of emission current, ranging from approx. 1000 C to 1150 C over this same current range. Laser-induced fluorescence (LIF) measurements obtained from a 30-cm-diam thruster are presented, suggesting that LIF could be a valuable diagnostic for real-time assessment of accelerator-arid erosion. Calibration results of laminar-thin-film (LTF) erosion badges with bulk molybdenum are presented for 300-eV xenon, krypton, and argon sputtering ions. Facility-pressure effects on the charge-exchange ion current collected by 8-cm-diam and 30-cm-diam thrusters operated on xenon propellant are presented to show that accel current is nearly independent of facility pressure at low pressures, but increases rapidly under high-background-pressure conditions.

Beattie, J. R.↗

Stationary Plasma Thruster Ion Velocity Distribution

A nonintrusive velocity diagnostic based on laser induced fluorescence of the 5d4F(5/2)-6p4D(5/2) singly ionized xenon transition was used to interrogate the exhaust of a 1.5 kW Stationary Plasma Thruster (SPT). A detailed map of plume velocity vectors was obtained using a simplified, cost-effective, nonintrusive, semiconductor laser based scheme. Circumferential velocities on the order of 250 m/s were measured which implied induced momentum torques of approximately 5 x 10(exp -2) N-cm. Axial and radial velocities were evaluated one mm downstream of the cathode at several locations across the width of the annular acceleration channel. Radial velocities varied linearly with radial distance. A maximum radial velocity of 7500 m/s was measured 8 mm from the center of the channel. Axial velocities as large as 16,500 m/s were measured.

Manzella, David H.↗

Charge-exchange plasma generated by an ion thruster

The use of high voltage solar arrays greatly reduces or eliminates power processing requirements in space electric propulsion systems. This use also requires substantial areas of solar array to be at high positive potential relative to space and most of the spacecraft. The charge exchange plasma conducts electrons from the ion beam to such positive surfaces, and thereby electrically load the high voltage solar array. To evaluate this problem, the charge-exchange plasma generated by an ion beam was investigated experimentally. Based upon the experimental data, a simple model was derived for the charge-exchange plasma. This model is conservative in the sense that both the electron/ion density and the electron current density should be equal to, or less than, the preducted value for all directions in the hemisphere upstream of the ion beam direction. Increasing the distance between a positive potential surface (such as a high voltage solar array) and the thruster is the simplest way to control interactions. Both densities and currents vary as the inverse square of this distance.

Kaufman, H. R.↗

A 9700-hour durability test of a five centimeter diameter ion thruster

A modified Hughes SIT-5 thruster was life-tested at the Lewis Research Center. The final 2700 hours of the test are described with a charted history of thruster operating parameters and off-normal events. Performance and operating characteristics were nearly constant throughout the test except for neutralizer heater power requirements and accelerator drain current. A post-shutdown inspection revealed sputter erosion of ion chamber components and component flaking of sputtered metal. Several flakes caused beamlet divergence and anomalous grid erosion, causing the test to be terminated. All sputter erosion sources were identified.

Nakanishi, S.↗

Durability tests of a five-centimeter diameter ion thruster system.

A modified Hughes SIT-5 system is being tested for durability at the Lewis Research Center. As of Oct. 1, 1972, the thruster subsystem has logged over 8000 hours of operation. The initial 2023 hours were run with a translating screen thrust vector grid. The thruster is currently operating with an electrostatic type vector grid. Profiles and maps taken at widely separated intervals show that performance and operating characteristics have remained essentially constant. Overall efficiency is about 32 per cent and power to thrust ratio is 170 watts per millipound at a specific impulse of 2500 seconds. Telescopic examination of the vector grid shows some sputtering erosion due to charge exchange and direct impingement ions. An independent test of the propellant storage and cathode-isolator-vaporizer subsystem has demonstrated good reliability under simulated thruster operating conditions.

Nakanishi, S.↗

Design, fabrication, and operation of dished accelerator grids on a 30-cm ion thruster

Several closely-space dished accelerator grid systems were fabricated and tested on a 30-cm diameter mercury bombardment thruster and they appear to be a solution to the stringent requirements imposed by the near-term, high-thrust, low specific impulse electric propulsion missions. The grids were simultaneously hydroformed and then simultaneously stress relieved. The ion extraction capability and discharge chamber performance were studied as the total accelerating voltage, the ratio of net-to-total voltage, grid spacing, and dish direction were varied.

Rawlin, V. K.↗

Design, fabrication, and operation of dished accelerator grids on a 30-cm ion thruster.

Several closely-spaced dished accelerator grid systems have been fabricated and tested on a 30-cm diameter mercury bombardment thruster and they appear to be a solution to the stringent requirements imposed by the near-term, high-thrust, low specific impulse electric propulsion missions. The grids were simultaneously hydroformed and then simultaneously stress relieved. The ion extraction capability and discharge chamber performance were studied as the total accelerating voltage, the ratio of net-to-total voltage, grid spacing, and dish direction were varied.

Rawlin, V. K.↗

Development of a multikilowatt ion thruster power processor

A feasibility study was made of the application of silicon-controlled, rectifier series, resonant inverter, power conditioning technology to electric propulsion power processing operating from a 200 to 400 Vdc solar array bus. A power system block diagram was generated to meet the electrical requirements of a 20 CM hollow cathode, mercury bombardment, ion engine. The SCR series resonant inverter was developed as a primary means of power switching and conversion, and the analog signal-to-discrete-time-interval converter control system was applied to achieve good regulation. A complete breadboard was designed, fabricated, and tested with a resistive load bank, and critical power processor areas relating to efficiency, weight, and part count were identified.

Schoenfeld, A. D.↗

A 9700-hour durability test of a five centimeter diameter ion thruster

A modified Hughes SIT-5 thrustor has been life-tested at the Lewis Research Center. The final 2700 hours of the test are described with a charted history of thrustor operating parameters and off-normal events. Performance and operating characteristics were nearly constant throughout the test except for neutralizer heater power requirements and accelerator drain current. A post-shutdown inspection revealed sputter erosion of ion chamber components and component flaking of sputtered metal. Several flakes caused beamlet divergence and anomalous grid erosion, causing the test to be terminated. All sputter erosion sources have been identified and promising sputter resistant components are currently being evaluated.

Nakanishi, S.↗

Durability tests of a five centimeter diameter ion thruster system

A modified Hughes SIT-5 system is being tested for durability at the Lewis Research Center. As of October 1, 1972, the thruster subsystem has logged over 8000 hours of operation. The initial 2023 hours were run with a translating screen thrust vector grid. The thruster is currently operating with an electrostatic type vector grid. Profiles and maps taken at widely separated intervals show that performance and operating characteristics have remained essentially constant. Overall efficiency is about 32 percent and power to thrust ratio is 170 watts per millipound at a specific impulse of 2500 seconds. Telescopic examination of the vector grid shows some sputtering erosion due to charge exchange and direct impingement ions.

Nakanishi, S.↗