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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 451 records · Page 25
All sourcesNASA NTRSDOE OSTI
DOE OSTI2016

Electrorefining of Zircaloy-4 in LiCl-KCl to Decontaminate Irradiated Cladding - 16238

Electrorefining on unirradiated Zircaloy-4 specimen in LiCl-KCl was performed by managing the anode potential to identify whether high purity zirconium can be recovered in metallic form by electrorefining. Four different concentrations of ZrCl{sub 4} (0.1, 0.5, 1.0 and 2.0 wt%) were tested. Results indicate that high purity metallic zirconium was recovered at low concentration of ZrCl{sub 4} but ZrCl could be recovered at high concentration. The electrorefining experiments were simulated by a three-dimensional computational electrorefining model. Several physical properties were tested, and a set of physical properties was determined in the condition where chemical forms of cathode deposits estimated by the computational model accorded with the experimental results. Using those properties, co-deposition of zirconium and uranium was simulated in the geometry of a preliminary designed electro-refiner for irradiated Zircaloy claddings. Operating conditions that can lead to the formation of zirconium metal without ZrCl and uranium were calculated. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2018

Behavior of Modified Zirconium-Alloy Fuel-Element Cladding Under Irradiation

The first reactor tests and post-reactor studies of fuel elements with cladding made from the zirconium alloys E-636M, E-635opt, and E-635M1, developed at VNIINM, have been conducted. The purpose of the studies was to search for alloys of the type E-635 that surpass the base alloy in terms of resistance to corrosion and hydration. The studies make it possible to recommend the alloys E-635M and E-635opt for use as cladding of the fuel elements in extended-life cores.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2021

Resistance pressure weld for nuclear reactor fuel rod tube end plug

A fuel rod for a nuclear reactor, including a cladding tube having a first end with an annular end face, a second end with an annular end face, and a cylindrical body portion extending therebetween, and a first tube end plug including a front portion, an annular lip with an annular end face, and a substantially straight cylindrical body portion extending therebetween, wherein the surface area of the annular end face of the first end of the cladding tube and the annular end face of the annular lip of the first tube end plug are substantially equal, and the annular end face of the first end of the cladding tube and the annular end face of the annular lip of the first tube end plug are connected by a resistance pressure weld.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2017

Parametric Evaluation of SiC/SiC Composite Cladding with UO 2 Fuel for LWR Applications: Fuel Rod Interactions and Impact of Nonuniform Power Profile in Fuel Rod

SiC/SiC composites are candidates for accident tolerant fuel cladding in light water reactors. In the extreme nuclear reactor environment, SiC-based fuel cladding will be exposed to neutron damage, significant heat flux, and a corrosive environment. Here, to ensure reliable and safe operation of accident tolerant fuel cladding concepts such as SiC-based materials, it is important to assess thermo-mechanical performance under in-reactor conditions including irradiation and realistic temperature distributions. The effect of non-uniform dimensional changes caused by neutron irradiation with spatially varying temperatures, along with the closing of the fuel–cladding gap, on the stress development in the cladding over the course of irradiation were evaluated. The effect of non-uniform circumferential power profile in the fuel rod on the mechanical performance of the cladding is also evaluated. These analyses have been performed using the BISON fuel performance modeling code and the commercial finite element analysis code Abaqus. A constitutive model is constructed and solved numerically to predict the stress distribution in the cladding under normal operating conditions. The dependence of dimensions and thermophysical properties on irradiation dose and temperature has been incorporated into the models. Initial scoping results from parametric analyses provide time varying stress distributions in the cladding as well as the interaction of fuel rod with the cladding under different conditions of initial fuel rod-cladding gap and linear heat rate. It is found that a non-uniform circumferential power profile in the fuel rod may cause significant lateral bowing in the cladding, and motivates further analysis and evaluation.

Accident tolerant fuel↗
DOE OSTI2020

Innovative accident tolerant fuel concept enabled through direct manufacturing technology

Nuclear energy is one of the largest sources of carbon-free electricity in the world. Some countries are looking at new ways to support and revitalize the nuclear sector since the Fukushima disaster. The accident tolerant fuel program is geared toward improving the safety of nuclear energy by investigating materials that can replace or modify the current uranium-dioxide nuclear fuel and zirconium-based cladding. This research program is being supported by all major nuclear countries since 2011. The practical limitations on allowable uranium enrichment has taken the focus away from the most promising fuels with high radioactivity retention such as tristructural isotropic particle fuel. To overcome such enrichment limitation, a new fuel concept is proposed using advanced ceramic direct manufacturing with laser-induced chemical vapor deposition. The fuel-as-fiber concept is an accident-tolerant fuel design that features high thermal conductivity, strong capability of radioactivity retention and most importantly requires reasonable enrichment levels with uranium nitride as the fuel. In this work, the initial fabrication of uranium-based fuel with laser-induced chemical vapor deposition technology is demonstrated. Then an advanced multi-physics guided modeling approach based on finite element analysis codes and informed by the manufacturing capabilities is developed to accelerate the advancement of fuel-as-fiber concept for use in current light-water reactor technology. The detailed thermomechanical analysis showed promising results for viability of the innovative fuel-as-fiber concept. The predicted stresses in the fuel structural materials were similar to the case of tristructural isotropic particle fuel experience base that has shown excellent reliability in retention of fuel radioactivity at high temperatures.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2016

Overview of LWR Accident Tolerant Fuel Development in the United States

The U.S. Department of Energy (DOE) has conducted research and development (R and D) for enhanced, accident tolerant fuels (ATF) for light water reactors (LWRs) since 2012. The recently released Road-map to Congress for 'Development of Light Water Reactor Fuels with Enhanced Accident Tolerance' establishes the attributes that are desired for fuels that will exhibit enhanced accident tolerance and defines a path forward for the necessary R and D activities that will result in a lead fuel rod (LFR) or assembly (LFA) insertion in an operating, commercial LWR by 2022 to demonstrate the possibility of these advanced technologies. The aggressive development timeline is directed by Congressional language in the Senate Appropriations Committee Report (Senate Report 112-75), included in the Fiscal Year (FY) 2012 Energy and Water Development Appropriations Bill. ATF development is intended to be impactful to the current fleet of LWRs and future Generation III+ reactors. The development, future licensing and utility adoption of ATF technology will empower development of advanced technologies with safety significance. The work has progressed significantly since 2012, with multiple fuel and cladding concepts currently undergoing fundamental R and D including in-pile irradiation and out-of-pile testing to measure fundamental properties and to demonstrate performance under expected conditions. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2020

Start-up of Silo 130 Waste Retrieval at La Hague: first Step Towards Reducing Legacy Inventory - 20020

On June 25, 2019, the first grapple of waste and debris was lifted from Silo 130, one of the most challenging legacy waste storage silos at La Hague. This was the achievement of more than ten years of studies and efforts focused on solving some very unique technical and safety challenges, and on designing an innovative, efficient solution. The waste is from de-cladding materials from past Gas-Cooled Reactor fuel reprocessing operations. It is an unsorted mixture of magnesium cladding pieces, graphite debris, and various other metallic waste types. These materials can be chemically reactive and therefore need specific dispositions for handling and storing. The building is more than 40 years old and does not meet modern standards. French safety authorities have required the silo to be emptied. After about three years of operation, the bulk of this waste will be removed and placed in safe storage, pending the selection of a final conditioning solution. Removal of bottom debris will then be possible. When finished, this operation will bring a conclusion to a significant legacy-related hazard on the site. The silo will then be available for final cleaning and de-activation. This paper will describe the technical, safety, and economical challenges, and the various decisions and optimizations that led to the definition of the process and technology to be implemented. Several innovative features were developed and implemented, in all sections of the project: project organization, progressive approach for the waste disposition strategy, light building design, customized and robust retrieval technology, processing technologies involving the most modern robotic and sorting techniques, storage method... Several of these first-of-a-kind innovative features have been developed and qualified specifically for this application, using the detailed qualification procedure specified for all La Hague projects. The facility was built in less than five years, overcoming various difficulties along the line. Commissioning is now finished with the combined efforts of the project, engineering, start-up, and operating teams assisted by dedicated suppliers. The facility is now ramping-up. The paper will also report on the commissioning and start-up of the facility and describe the first operational results. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2013

Algorithms for thermal and mechanical contact in nuclear fuel performance analysis

The transfer of heat and force from UO{sub 2} pellets to the cladding is an essential element in typical nuclear fuel performance modeling. Traditionally, this has been accomplished in a one-dimensional fashion, with a slice of fuel interacting with a slice of cladding. In this manner, the location at which the transfer occurs is set a priori. While straightforward, this limits the applicability and accuracy of the model. We propose finite element algorithms for the transfer of heat and force where the location for the transfer is not predetermined. This enables analysis of individual fuel pellets with large sliding between the fuel and the cladding. The simplest of these approaches is a node on face constraint. Heat and force are transferred from a node on the fuel to the cladding face opposite. Another option is a transfer based on quadrature point locations, which is applied here to the transfer of heat. The final algorithm outlined here is the so-called mortar method, with applicability to heat and force transfer. The mortar method promises to be a highly accurate approach which may be used for a transfer of other quantities and in other contexts, such as heat from cladding to a CFD mesh of the coolant. This paper reviews these approaches, discusses their strengths and weaknesses, and presents results from each on simplified nuclear fuel performance models. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2016

A Study on the Temperature Correlation between a Surface of Dry Storage Canister and Spent Fuel Clad - 16446

Analysis of temperature correlation between dry canister surface and spent fuel cladding is performed in this study. The result shows that the spent fuel cladding temperature is possibly estimated using canister surface temperature in normal condition and the result of estimation is depended on analysis model. Two analysis models are designed by using a hypothetical spent fuel model and thermal analysis for the models is performed by using CFX(v11.0) code. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2019

Radiation-induced Swelling and Microcracking in SiC Cladding for LWRs

After the Fukushima accident in 2011, SiC has attracted considerable attention as a potential material for fuel cladding that can offer increased accident tolerance in light water reactors (LWRs) compared to zircaloy cladding. Existing measurements on nuclear grade SiC/SiC composites made of high-purity, stoichiometric SiC have already shown very good radiation tolerance in various harsh environments. However, there are a number of challenges that need to be addressed before SiC composites can be successfully used in LWR technologies. One of them is irradiation-induced swelling, which can lead to development of significant stresses in the matrix, followed by microcracking and subsequent release of fission products. Models of irradiation-induced swelling had been largely empirical and therefore they cannot be used to predict the microstructural dependence of microcracking. Existing models are also limited by the lack of understanding of defects that form due to irradiation in the range of temperatures relevant to fuel cladding in LWRs (<1000°C). Many of the defects in this regime of temperature are too small to be detected with traditional transmission electron microscopy (TEM) techniques. In fact the defects observed in traditional TEM account only for 10-45% of the swelling measured in irradiated SiC. Here, we developed a multi-scale simulation methodology combined with state of the art experimental imaging techniques based on aberration corrected scanning transmission electron microscopy (STEM) to provide a scientific basis for predictive models of radiation swelling and microcracking in SiC. Specifically, we have developed a phase field fracture model that predicts microcrack initiation and growth in polycrystalline SiC. The model accounts for single crystal anisotropy, including anisotropy in the elastic constants and anisotropic surface energy. It also considers the reduced fracture strength of grain boundaries. The model was implemented using the MARMOT mesoscale nuclear materials tool. We have parameterized the model for SiC using molecular dynamics simulation results. The model has been verified using single crystal, bicrystal, and polycrystal examples. Swelling model has also been developed based on cluster dynamics simulations of defect evolution in SiC. We found that point defects and small defect clusters have a significant contribution to swelling. This finding is important because point defects and very small defect clusters are not visible in experiments (e.g., in TEM). Combined modeling and experiments can bring critical insights into how swelling depends on irradiation conditions and the microstructure. In situ nanoindentation tests and ex situ nanoindentation tests were performed on assynthesized 3C-SiC and 3C-SiC irradiated under different radiation conditions. Without radiation, bend contour movement and residual bend contours after indentation demonstrate some room temperature plastic flow and residual plastic deformation. Plastic deformation recovery is also observed on unirradiated samples during unloading. Radiation-induced embrittlement is demonstrated by differences in crack geometry in in situ tests, and is consistent with ex situ test results. Failure by single, straight, cracks indicates decreased fracture toughness due to irradiation in 3C-SiC. Future work includes coupling of the swelling and fracture models and development of a master equation that can be used in the BISON code.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2016

BISON modeling of reactivity-initiated accident experiments in a static environment

In conjunction with the restart of the TREAT reactor and the design of test vehicles, modeling and simulation efforts are being used to model the response of Accident Tolerant Fuel (ATF) concepts under reactivity-initiated accident (RIA) conditions. The purpose of this work is to model a baseline case of a 10 cm long UO{sub 2}- Zircaloy fuel rodlet in the Multi-SERTTA capsule in PWR conditions, using BISON and RELAP5 over a range of energy depositions and with varying reactor power pulse widths. The results provide an initial best estimate of fuel performance modeling during a RIA event in TREAT with a focus on the effect of varying the pulse width and energy deposition on both thermal and mechanical parameters that are important for predicting failure of the fuel rodlet. The combined BISON/RELAP5 model captures coupled thermal and mechanical effects on the fuel-to-cladding gap conductance, cladding-to-coolant heat transfer coefficient and water temperature and pressure that would not be capable in each code individually. These combined effects allow for a more accurate modeling of the thermal and mechanical response in the fuel rodlet and thermal-hydraulics of the test vehicle. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2015

Thermal conductivity measurements via time-domain thermoreflectance for the characterization of radiation induced damage

The progressive build up of displacement damage and fission products inside different systems and components of a nuclear reactor can lead to significant defect formation, degradation, and damage of the constituent materials. This structural modification can highly influence the thermal transport mechanisms and various mechanical properties of solids. In this paper we demonstrate the use of time-domain thermoreflectance (TDTR), a non-destructive method capable of measuring the thermal transport in material systems from nano to bulk scales, to study the effect of radiation damage and the subsequent changes in the thermal properties of materials. We use TDTR to show that displacement damage from ion irradiation can significantly reduce the thermal conductivity of Optimized ZIRLO, a material used as fuel cladding in several current nuclear reactors. We find that the thermal conductivity of copper-niobium nanostructured multilayers does not change with helium ion irradiation doses of up to 10 15 cm -2 and ion energy of 200 keV suggesting that these structures can be used and radiation tolerant materials in nuclear reactors. We compare the effect of ion doses and ion beam energies on the measured thermal conductivity of bulk silicon. Results demonstrate that TDTR thermal measurements can be used to quantify depth dependent damage.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2016

Breakaway oxidation of ZIRLO and optimized ZIRLO cladding per 10CFR50.46c criteria

The United States Nuclear Regulatory Commission (NRC) in 10CFR50.46c proposed changes to the loss of coolant accident (LOCA) criteria for LWR licensees including a new requirement to test cladding materials for breakaway oxidation. Cladding materials must be shown to resist breakaway oxidation long enough for the LOCA transient to be terminated. The onset of breakaway oxidation is characterized by a rapidly increasing rate of oxidation and the absorption of hydrogen resulting in a loss of cladding integrity. The proposed rule changes effectively require some manner of periodic and on-going testing to monitor the population of cladding for breakaway resistance. More than 200 lots of production cladding material have been tested in accordance with the draft regulatory guidelines. Testing has been conducted in a steam environment at the critical temperature for breakaway oxidation for durations that exceed the analytical endurance limit required to comply with the breakaway oxidation test criteria. The alloys that have been tested include both ZIRLO cladding and Optimized ZIRLO cladding. Breakaway oxidation testing consisted of three basic steps: preparation of test specimens, high temperature steam oxidation and post-test specimen evaluation. The results show there is a high probability that all ZIRLO and Optimized ZIRLO lots will pass production certification testing. Variations in response to breakaway oxidation testing were observed only in testing that ran well beyond the maximum LOCA duration of 2000 seconds. No indications of early breakaway oxidation were observed in the testing of production material that has been completed thus far. This provides confidence that a sampling approach to breakaway oxidation testing and monitoring remains a sound approach.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2015

Comparison of ring compression testing to three point bend testing for unirradiated ZIRLO cladding

Safe shipment and storage of nuclear reactor discharged fuel requires an understanding of how the fuel may perform under the various conditions that can be encountered. One specific focus of concern is performance during a shipment drop accident. Tests at Savannah River National Laboratory (SRNL) are being performed to characterize the properties of fuel clad relative to a mechanical accident condition such as a container drop. Unirradiated ZIRLO tubing samples have been charged with a range of hydride levels to simulate actual fuel rod levels. Samples of the hydrogen charged tubes were exposed to a radial hydride growth treatment (RHGT) consisting of heating to 400°C, applying initial hoop stresses of 90 to 170 MPa with controlled cooling and producing hydride precipitates. Initial samples have been tested using both a) ring compression test (RCT) which is shown to be sensitive to radial hydride and b) three-point bend tests which are less sensitive to radial hydride effects. Hydrides are generated in Zirconium based fuel cladding as a result of coolant (water) oxidation of the clad, hydrogen release, and a portion of the released (nascent) hydrogen absorbed into the clad and eventually exceeding the hydrogen solubility limit. The orientation of the hydrides relative to the subsequent normal and accident strains has a significant impact on the failure susceptability. In this study the impacts of stress, temperature and hydrogen levels are evaluated in reference to the propensity for hydride reorientation from the circumferential to the radial orientation. In addition the effects of radial hydrides on the Quasi Ductile Brittle Transition Temperature (DBTT) were measured. The results suggest that a) the severity of the radial hydride impact is related to the hydrogen level-peak temperature combination (for example at a peak drying temperature of 400°C; 800 PPM hydrogen has less of an impact/ less radial hydride fraction than 200 PPM hydrogen for the same thermal history) and b) for critical strains in post drying handling, storage and accident conditions the 3 point bend strain tolerance is less affected by radial hydrides than the conventional ring compression test (the radial hydride related Quasi DBTT associated with a three point bend straining is lower (better) than that measured by the ring compression tests).

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2016

Progress on ATF development of SiC for LWR

Since 2011, Toshiba has been participating in a study whose objective is the commercial utilization of SiC instead of Zircaloy as LWR fuel material. During the period (Phase-1) from 2012 to 2015, feasibility studies on material design and fabrication were performed. This paper reports the principal results of a comprehensive feasibility study on SiC involving experiments and trial fabrication in terms of material properties, core and fuel design, and analytical simulation for safety analysis. The principal results are summarized as follows. First, the fabrication trials for the reduced scales of channel box and cladding have been successfully performed. Secondly, with regard to fuel rod performance analysis, hoop stress during normal operation may be a potential issue in fuel mechanical design as it is relatively high. Thirdly, with regard to safety analysis, the hydrogen generation of SiC fuel tends to decrease significantly compared with that of Zircaloy fuel.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2013

PACKAGE IMPACT MODELS AS A PRECURSOR TO CLADDING ANALYSIS

The evaluation of spent nuclear fuel storage casks and transportation packages under impact loading is an important safety topic that is reviewed as part of cask and package certification by the United States Nuclear Regulatory Commission. Explicit dynamic finite element models of full systems are increasingly common in industry for determining structural integrity during hypothetical drop accidents. Full cask and package model results are also used as the loading basis for single fuel pin impact models, which evaluate the response of fuel cladding under drop conditions. In this paper, a simplified package system is evaluated to illustrate several important structural dynamic phenomena, including the effect of gaps between components, the difference in local response at various points on a package during impact, and the effect of modeling various simplified representations of the basket and fuel assemblies. This paper focuses on the package impact analysis, and how loading conditions for a subsequent fuel assembly or fuel cladding analysis can be extracted.

Klymyshyn, Nicholas A.↗
DOE OSTI2016

Survey of Thermal-Fluids Evaluation and Confirmatory Experimental Validation Requirements of Accident Tolerant Cladding Concepts with Focus on Boiling Heat Transfer Characteristics

The U.S. Department of Energy Office of Nuclear Energy (DOE-NE) Advanced Fuels Campaign (AFC) is working closely with the nuclear industry to develop fuel and cladding candidates with potentially enhanced accident tolerance, also known as accident tolerant fuel (ATF). Thermal-fluids characteristics are a vital element of a holistic engineering evaluation of ATF concepts. One vital characteristic related to boiling heat transfer is the critical heat flux (CHF). CHF plays a vital role in determining safety margins during normal operation and also in the progression of potential transient or accident scenarios. This deliverable is a scoping survey of thermal-fluids evaluation and confirmatory experimental validation requirements of accident tolerant cladding concepts with a focus on boiling heat transfer characteristics. The key takeaway messages of this report are: 1. CHF prediction accuracy is important and the correlations may have significant uncertainty. 2. Surface conditions are important factors for CHF, primarily the wettability that is characterized by contact angle. Smaller contact angle indicates greater wettability, which increases the CHF. Surface roughness also impacts wettability. Results in the literature for pool boiling experiments indicate changes in CHF by up to 60% for several ATF cladding candidates. 3. The measured wettability of FeCrAl (i.e., contact angle and roughness) indicates that CHF should be investigated further through pool boiling and flow boiling experiments. 4. Initial measurements of static advancing contact angle and surface roughness indicate that FeCrAl is expected to have a higher CHF than Zircaloy. The measured contact angle of different FeCrAl alloy samples depends on oxide layer thickness and composition. The static advancing contact angle tends to decrease as the oxide layer thickness increases.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2014

Modeling and simulation of hydrogen behavior in Zircaloy-4 fuel cladding

As a result of corrosion during normal operation in nuclear reactors, hydrogen can enter the zirconium-alloy fuel cladding and precipitate as brittle hydride platelets, which can severely degrade the cladding ductility. Under a heterogeneous temperature distribution, hydrides tend to accumulate in the colder areas, creating local spots of degraded cladding that can favor crack initiation. Therefore, an estimation of the local hydride distribution is necessary to help predict the risk of cladding failure. The hydride distribution is governed by three competing phenomena. Hydrogen in solid solution diffuses under a concentration gradient due to Fick’s law and under a temperature gradient due to the Soret effect. Precipitation of the hydride platelets occurs once the hydrogen solubility limit is reached. A model of these phenomena was implemented in the 3D fuel performance code BISON in order to calculate the hydrogen distribution for arbitrary geometries, such as a nuclear fuel rod, and is now available for BISON users. Simulations have been performed on simple geometries to validate the model and its implementation. The simulations predict that before precipitation occurs, hydrogen tends to accumulate in the colder spots due to the Soret effect. Once the solubility limit is reached, hydrogen precipitates and forms a rim close to the outer edge of the cladding. The simulations also predict that the reactor shut down has little effect on already precipitated hydrides but causes the remaining hydrogen to precipitate homogeneously into hydrides.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗