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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 451 records · Page 25

Design and test of an oxygen turbopump for a dual expander cycle rocket engine

A liquid oxygen (LOX) turbopump with an 860 R gaseous oxygen (GOX) turbine drive was designed for a 3750 lb thrust dual expander cycle rocket engine. This turbopump, which requires no interpropellant seals or system purges, features a 156 hp, single stage, full admission, impulse turbine; an axial flow inducer; a two-stage centrifugal pump with unshrouded impellers; long-life, LOX-lubricated, self-aligning, hydrostatic bearings; and a subcritical rotor design. It is constructed of Monel, a nickel-copper alloy, which has low ignition potential in oxygen. The pump was designed to deliver 34.7 gpm of 4655 psia liquid oxygen at a shaft speed of 75,000 rpm. The dual expander cycle rocket engine and the performance it requires of the LOX turbopump will be discussed as well as the design of the pump, turbine, bearings, and the turbopump rotordynamics. The test program and preliminary test results will also be presented.

Buckmann, P. S.↗

Material Studies Related to the Use of NaK Heat Exchangers Coupled to Stirling Heater Heads

NASA has been supporting design studies and technology development that could provide power to an outpost on the Moon, Mars, or an asteroid. Technology development efforts have included fabrication and evaluation of components used in a Stirling engine power conversion system. Destructive material evaluation was performed on a NaK shell heat exchanger that was developed by the NASA Glenn Research Center (GRC) and integrated with a commercial 1 kWe Stirling convertor from Sunpower Incorporated. The NaK Stirling test demonstrated Stirling convertor electrical power generation using a pumped liquid metal heat source under thermal conditions that represent the heat exchanger liquid metal loop in a Fission Power Systems (FPS) reactor. The convertors were operated for a total test time of 66 hr at a maximum temperature of 823 K. After the test was completed and NaK removed, the heat exchanger assembly was sectioned to evaluate any material interactions with the flowing liquid metal. Several dissimilar-metal braze joint options, crucial for the heat exchanger transfer path, were also investigated. A comprehensive investigation was completed and lessons learned for future heat exchanger development efforts are discussed.

Locci, Ivan E.↗

A space simulation test chamber development for the investigation of radiometric properties of materials

The design, fabrication, and preliminary utilization of a thermal vacuum space simulation facility are discussed. The facility was required to perform studies on the thermal radiation properties of materials. A test chamber was designed to provide high pumping speed, low pressure, a low photon level radiation background (via high emissivity, coated, finned cryopanels), internal heat sources for rapid warmup, and rotary and linear motion of the irradiated materials specimen. The radiation detection system consists of two wideband infrared photoconductive detectors, their cryogenic coolers, a cryogenic-cooled blackbody source, and a cryogenic-cooled optical radiation modulator.

Enlow, D. L.↗

Aerodynamic static stability characteristics of the MSFC 33-foot pump fed booster at high angles of attack

Experimental aerodynamic investigations were conducted in the 14-inch trisonic wind tunnel during early February 1972 on a 0.00340 scale model of the 33-foot diameter space shuttle pump fed booster configuration. The basic configuration tested was a 40-deg cone/cylinder. Six component aerodynamic force and moment data were recorded over a Mach number range from 0.6 to 5.0, angles-of-attack from 50 to 90 deg at 0 deg sideslip and over a sideslip range from -10 to +10 deg at 60 and 80 deg angles-of-attack. Primary configuration variables were fin area and body cutout size.

Hamilton, T.↗

A mercury flow meter for ion thruster testing

The theory of operation of the thermal flow meter is presented, and a theoretical model is used to determine design parameters for a device capable of measuring mercury flows in the range of 0 to 5 gm/hr. Flow meter construction is described. Tests performed using a positive displacement mercury pump as well as those performed with the device in the feed line of an operating thruster are discussed. A flow meter response time of about a minute and a sensitivity of about 10 mv/gm/hr are demonstrated. Additional work to relieve a sensitivity of the device to variations in ambient temperature is indicated to improve its quantitative performance.

Wilbur, P. J.↗

Ames Research Center cryogenics program

Viewgraphs describe the Ames Research Center's cryogenics program. Diagrams are given of a fluid management system, a centrifugal pump, a flow meter, a liquid helium test facility, an extra-vehicular activity coupler concept, a dewar support with passive orbital disconnect, a pulse tube refrigerator, a dilution refrigerator, and an adiabatic demagnetization cooler.

Kittel, Peter↗

Large capacity cryopropellant orbital storage facility

A comprehensive study was performed to develop the major features of a large capacity orbital propellant storage facility for the space-based cryogenic orbital transfer vehicle. Projected propellant usage and delivery schedules can be accommodated by two orbital tank sets of 100,000 lb storage capacity, with advanced missions expected to require increased capacity. Information is given on tank pressurization schemes, propellant transfer configurations, pump specifications, the refrigeration system, and flight tests.

Schuster, J. R.↗

Study of optical output couplers for submillimeter wavelength backward-wave oscillators (BWO's)

The machining of slow wave structures for high frequency backward-wave oscillators (BWO) is extremely difficult beyond 1 THz. Recently a microfabrication technique using photolithography and ion-beam assisted etching has been used to construct a prototype BWO operating at 200 to 265 GHz. The output coupler for such tubes remains a problem. Waveguides do not exist or are very lossy at the frequencies of interest (300 to 2000 GHz). This paper discusses several scaled experiments of optical output couplers for submillimeter BWOs. Various designs of planar antennas (Vivaldi horns) and lens-feed systems (Hyperhemispherical lens) were constructed and tested between 20 and 100 GHz using a spectrum analyzer. The lens system was also tested at 337 GHz using a CO2 pumped FIR laser.

Cook, Jerry D.↗

Study of optical output couplers for submillimeter wavelength backward-wave oscillators (BWO's)

Several scaled experiments of optical output couplers for submillimeter backward-wave oscillators (BWOs). Various designs of planar antennas (Vivaldi horns) lens-feed systems (hyperhemispherical lens) were constructed and tested between 20 and 100 GHz using a spectrum analyzer. The lens system was also tested at 337 GHz using a CO2 pumped FIR laser. It is found that Vivaldi horns have unsatisfactory resonances, perhaps because the horns studied were relatively short. Several techniques to maximize and flatten the frequency response of these horns are presented. The results suggest that alternate coupling schemes are superior to Vivaldi horns.

Cook, Jerry D.↗

Experimental investigation of rotor-stator interaction in a centrifugal pump with several vaned diffusers

Steady and unsteady diffuser vane pressure measurements have been conducted with a two-dimensional test impeller, in an experimental investigation of rotor-stator interaction within a centrifugal pump having several vaned diffusers, under conditions of different flow coefficients and different radial gaps between the impeller blade trailing edge and the diffuser vane leading edge. The largest pressure fluctuations on the diffuser vanes and the impeller blades were found to be of the same order of magnitude as the total pressure rise across the pump. Increasing the number of diffuser vanes was found to result in a significant decrease of impeller blade pressure fluctuations.

Arndt, N.↗

Pulse Detonation Engine Test Bed Developed

A detonation is a supersonic combustion wave. A Pulse Detonation Engine (PDE) repetitively creates a series of detonation waves to take advantage of rapid burning and high peak pressures to efficiently produce thrust. NASA Glenn Research Center's Combustion Branch has developed a PDE test bed that can reproduce the operating conditions that might be encountered in an actual engine. It allows the rapid and cost-efficient evaluation of the technical issues and technologies associated with these engines. The test bed is modular in design. It consists of various length sections of both 2- and 2.6- in. internal-diameter combustor tubes. These tubes can be bolted together to create a variety of combustor configurations. A series of bosses allow instrumentation to be inserted on the tubes. Dynamic pressure sensors and heat flux gauges have been used to characterize the performance of the test bed. The PDE test bed is designed to utilize an existing calorimeter (for heat load measurement) and windowed (for optical access) combustor sections. It uses hydrogen as the fuel, and oxygen and nitrogen are mixed to simulate air. An electronic controller is used to open the hydrogen and air valves (or a continuous flow of air is used) and to fire the spark at the appropriate times. Scheduled tests on the test bed include an evaluation of the pumping ability of the train of detonation waves for use in an ejector and an evaluation of the pollutants formed in a PDE combustor. Glenn's Combustion Branch uses the National Combustor Code (NCC) to perform numerical analyses of PDE's as well as to evaluate alternative detonative combustion devices. Pulse Detonation Engine testbed.

Breisacher, Kevin J.↗

Reliability of Semiconductor Laser Packaging in Space Applications

A typical set up used to perform lifetime tests of packaged, fiber pigtailed semiconductor lasers is described, as well as tests performed on a set of four pump lasers. It was found that two lasers failed after 3200, and 6100 hours under device specified bias conditions at elevated temperatures. Failure analysis of the lasers indicates imperfections and carbon contamination of the laser metallization, possibly from improperly cleaned photo resist. SEM imaging of the front facet of one of the lasers, although of poor quality due to the optical fiber charging effects, shows evidence of catastrophic damage at the facet. More stringent manufacturing controls with 100% visual inspection of laser chips are needed to prevent imperfect lasers from proceeding to packaging and ending up in space applications, where failure can result in the loss of a space flight mission.

Gontijo, Ivair↗

On Orbit Daytime Solar Heating Effects: A Comparison of Ground Chamber Arcing Results

The purpose of the current experiment is to make direct comparisons between the arcing results obtained from the diffusion pumped vertical chamber and our newly renovated Teney vacuum chamber which is equipped with a cryogenic pump. Recall that the prior reported results obtained for the Vertical chamber were nominal at best, showing only a slight reduction in the arc rate after 5 heating cycles at the lower bias potentials and virtually no changes at high potential biases. It was concluded that the vertical chamber was unable to remove enough water vapor from the chamber to adequately test the arcing criterion. Because the cryo-pumped Teney chamber has a ten times better pumping speed, (40,000 liters per sec compared to 4,000 liters per sec for the diffusion pumped vertical chamber), a decision was made to retest that experiment in both the Teney and Vertical vacuum chambers. A comparison of the various data is presented with encouraging results.

Galofaro, J.↗

On-Orbit Daytime Solar Heating Effects: A Comparison of Ground Chamber Arcing Results

The purpose of the current experiment is to make direct comparisons between the arcing results obtained from the diffusion pumped vertical chamber and our newly renovated Teney vacuum chamber which is equipped with a cryogenic pump. Recall that the prior reported results obtained for the Vertical chamber were nominal at best, showing only a slight reduction in the arc rate after five heating cycles at the lower bias potentials and virtually no changes at high potential biases. It was concluded that the vertical chamber was unable to remove enough water vapor from the chamber to adequately test the arcing criterion. Because the cryo-pumped Teney chamber has a ten times better pumping speed, (40,000 liters per sec compared to 4,000 liters per sec for the diffusion pumped vertical chamber), a decision was made to retest that experiment in both the Teney and Vertical vacuum chambers. A comparison of the various data is presented with encouraging results.

Galofaro, J.↗