Insulated weld tooling permits uniform, high quality weld
The application of a ceramic material coating to all surfaces contacting parts to be welded permits greater weld strength than the conventional weld tooling method.
Source record↗
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Development of lightweight thermal insulation materials for rigid heat shields Final summary report, 25 Jun. 1964 - 25 Sep. 1966
Lightweight ceramic foam for thermal insulation heat shields of launch structures
FOAMED MATERIAL↗
Thermal insulations for launch vehicle radiant heating environments
Ceramic composite thermal insulations for launch vehicle radiant heating environments
RADIANT HEATING↗
Thermal protection system trade studies on ablators and reuseable surface insulation
Analytical trade studies are presented that consider passive TPS configurations using the following material categories: (1) reuseable surface insulation - surface-coated rigidized ceramic fiber; (2) low density charring ablators; and (3) carbon-carbon and high density ablators for leading edge areas. Emphasized are effects on TPS weight by variations in entry trajectories and material thermal characteristics.
Strouhal, G.↗
Progress in advanced high temperature materials technology
Significant progress has recently been made in many high temperature material categories pertinent to such applications by the industrial community. These include metal matrix composites, superalloys, directionally solidified eutectics, coatings, and ceramics. Each of these material categories is reviewed and the current state-of-the-art identified, including some assessment, when appropriate, of progress, problems, and future directions.
Freche, J. C.↗
Radiation-resistant, electrically insulating cermet
Cerment composed of spheres of high-temperature metal coated with ceramic oxide offers increased strength for seals in thermionic diodes and other high-temperature environments.
Phillips, W. M.↗
Development of sputtered high temperature coatings for thrust chambers
Adherent insulating coatings were developed for thrust chamber service. The coatings consisted of nickel and a ceramic, and were graded in composition from pure nickel at the thrust chamber wall to pure ceramic at the coating surface. The coatings were deposited by rf sputtering from a target with a reversed composition gradient, which was produced by plasma spraying powder mixtures. The effect of deposition parameters on coating characteristics and adherence is discussed.
Busch, R.↗
Development of a higher power fission-fragment-excited CO laser
Moderate dilution of the CO with Ar lowers the reactor excitation threshold for lasing. Fission coatings on ceramic substrates have been developed which minimize fouling of laser mirrors. A new laser apparatus was constructed which more closely resembles large electrically excited CO lasers. Measurements of the energy emerging from the foils indicate that excitation of the gas is still below optimum values. Laser action at room temperature has also been observed.
Mcarthur, D. A.↗
Silicon-on-ceramic process: Silicon sheet growth and device development for the large-area silicon sheet task of the low-cost solar array project
The technical feasibility of producing solar cell quality sheet silicon to meet the DOE 1986 cost goal of 70 cents/watt was investigated. The silicon on ceramic approach is to coat a low cost ceramic substrate with large grain polycrystalline silicon by unidirectional solidification of molten silicon. Results and accomplishments are summarized.
Whitehead, A. B.↗
Adjustable high emittance gap filler
A flexible, adjustable refractory filler is disclosed for filling gaps between ceramic tiles forming the heat shield of a space shuttle vehicle, to protect its aluminum skin during atmospheric reentry. The easily installed and replaced filler consists essentially of a strip of ceramic cloth coated, at least along both its longitudinal edges with a room temperature vulcanizable silicone rubber compound with a high emittance colored pigment. The filler may have one or more layers as the gap width requires. Preferred materials are basket weave aluminoborosilicate cloth, and a rubber compounded with silicon tetraboride as the emittance agent and finely divided borosilicate glass containing about 7.5% B2O3 as high temperature binder. The filler cloth strip or tape is cut to proper width and length, inserted into the gap, and fastened with previously applied drops of silicone rubber adhesive.
Leiser, D. B.↗
The JT8D and JT9D engine component improvement: Performance improvement program
The NASA sponsored Engine Component Improvement - Performance Improvement Program at Pratt & Whitney Aircraft advanced the state of the art of thermal barrier coatings and ceramic seal systems, demonstrated the practicality of an advanced turbine clearance control system and an advanced fan design in the JT9D engine, and demonstrated the advantages of modern cooling, sealing, and aerodynamic designs in the high pressure turbine and compressor of the JT8D engine. Several of these improvements are already in airline service in JT8D and JT9D engines, and others will enter service soon in advanced models of these engines. In addition, the technology advances are being transferred to completely new engine configurations, the PW2037 engine and the NASA sponsored Energy Efficient Engine.
Gaffin, W. O.↗
Improved uniformity of multiphase ceramic-metal plasma-sprayed coats
Processing-technology development of a multiphase, self-lubricating, plasma-spray powder resulted in greater uniformity and reproducibility of plasma-sprayed coats. The effect of particle-size variation, binder concentration, and reproducible processing parameters are reported. Greater adhesive strengths of coats to substrates were achieved by particle-size variation, use of an intermediate bond coat such as Ni-Cr, or heat treatment. Quantitative analyses of polished, coated specimens are also given.
Nakamura, H. H.↗
A compact hydrogen maser with exceptional long-term stability
A passive hydrogen maser employing a smaller microwave cavity than previous masers is described. The volume of the entire resonator package, including a conventional source, hexapole state selector, and four magnetic shields, is estimated at 20 liters. The techniques for constructing the ceramic cavity, coating it with FEP, and attaching the endcaps to achieve a stable container (to allow its use as a single vacuum system) are described in detail. Frequency stability measurements were made of four such masers, against an NBS-4 cesium primary standard, against each other, and against eight commercial cesium clocks; frequency stability level is reported as 1.7 x 10 to the -12th tau exp -1/2 from 1 to 100,000 sec, and no drift above 1 x 10 to the -15th/day was found. Pressure and temperature effects on frequency stability were found at the 1 x 10 to the -14th level. Noise behavior beyond 200,000 sec is characterized as random walk. The potential use of a compact stable maser as a clock is suggested.
Howe, D. A.↗
Aeropropulsion 1987. Session 1: Aeropropulsion Materials Research
Topics addressed include: aeropropulsion research and technology impact; high temperature polymer matrix composites; creep and fatigue effects; self-lubricating coatings; and ceramics for engines.
Source record↗
Mechanistic studies of the CO-oxidation reaction on catalysts for use in long-life CO2 lasers
The catalytic recombination of carbon monoxide and oxygen was studied under conditions expected to be present in a sealed E-beam CO2 laser system. These conditions are typically a gas inlet temperature of 60 C, a substoichiometric CO/O2 ratio of ca. 2.5/1 with an oxygen feed rate of ca. 5 micromoles/s, a carrier gas comprising He, N2 and CO2 in the ratio of 3:2:1, near atmospheric pressure and a gas velocity of 4 m/s. Heterogeneous catalysts, based on precious metal supported on tin oxide, have been coated onto ceramic monoliths and tested for catalytic activity and stability after a reduction/passivation step. Two catalyst systems have been chosen. These are Pt/Pd/SnO2 and Pt/Ru/SnO2. Under the conditions described above, a characteristic decline in catalytic activity is apparent for both systems, and exit gas temperature has been recognized as a sensitive parameter by which to monitor the activity changes. A semilogarithmic plot of exit temperature as a function of time has revealed two distinct processes connected with the decline in activity: one process is associated with reduction of the oxidized precious metal (at Site A), whilst the other is related to the formation and approach to steady-state of an active site at the metal/support interface (Site B).
Dawood, Talat↗
Effect of thermal cycling on stress in metallic films on ceramic substrates
The hydrogen maser is the most stable frequency standard currently available for averaging intervals of hours to weeks. A major contributor to maser frequency variations is the maser's microwave resonant cavity: by means of the cavity pulling effect, a change in the cavity's resonance frequency produces a proportional change in the maser's output frequency. To minimize variations in the cavity's dimensions, and thus in its resonance frequency, maser cavities are often constructed of a low-expansivity glass-ceramic material coated on its surface with a conductive metallic film. It was previously shown that silver films like those used in SAO maser cavities develop tensile stress when cooled to room temperature after being fired onto the cavity, and that the stress in such films relaxes with time at a rate proportional to the level of stress. Stress relaxation in maser cavity coatings can alter the shape, and hence the resonance frequency, of the cavity, resulting in a slow variation in the maser's output frequency. The possibility was investigated of reversing the initial tensile stress by precooling the coated cavity material. It was hypothesized that cooling the material well below its normal working temperature and then warming it to its normal temperature would result in a lower tensile stress or even a compressive stress. Under such a condition stress relaxation, and thus any consequent frequency drifts, might be reduced or reversed.
Mattison, Edward M.↗
Physical and Tribological Characteristics of Ion-Implanted Diamond Films
Unidirectional sliding friction experiments were conducted with a natural, polished diamond pin in contact with both as-deposited and carbon-ion-implanted diamond films in ultrahigh vacuum. Diamond films were deposited on silicon, silicon carbide, and silicon nitride by microwave-plasma-assisted chemical vapor deposition. The as-deposited diamond films were impacted with carbon ions at an accelerating energy of 60 keV and a current density of 50 micron A/cm(exp 2) for approximately 6 min, resulting in a dose of 1.2 x 10(exp 17) carbon ions/cm(exp 2). The results indicate that the carbon ion implantation produced a thin surface layer of amorphous, nondiamond carbon. The nondiamond carbon greatly decreased both friction and wear of the diamond films. The coefficients of friction for the carbon-ion-implanted, fine-grain diamond films were less than 0.1, factors of 20 to 30 lower than those for the as-deposited, fine-grain diamond films. The coefficients of friction for the carbon-ion-implanted, coarse-grain diamond films were approximately 0.35, a factor of five lower than those for the as-deposited, coarse-grain diamond films. The wear rates for the carbon-ion-implanted, diamond films were on the order of 10(exp -6) mm(exp 3)/Nm, factors of 30 to 80 lower than that for the as-deposited diamond films, regardless of grain size. The friction of the carbon-ion-implanted diamond films was greatly reduced because the amorphous, nondiamond carbon, which had a low shear strength, was restricted to the surface layers (less than 0.1 micron thick) and because the underlying diamond materials retained their high hardness. In conclusion, the carbon-ion-implanted, fine-grain diamond films can be used effectively as wear resistant, self-lubricating coatings for ceramics, such as silicon nitride and silicon carbide, in ultrahigh vacuum.
Miyoshi, K.↗
Space environmental effects on spacecraft: LEO materials selection guide, part 1
This document provides performance properties on major spacecraft materials and subsystems that have been exposed to the low-Earth orbit (LEO) space environment. Spacecraft materials include metals, polymers, composites, white and black paints, thermal-control blankets, adhesives, and lubricants. Spacecraft subsystems include optical components, solar cells, and electronics. Information has been compiled from LEO short-term spaceflight experiments (e.g., space shuttle) and from retrieved satellites of longer mission durations (e.g., Long Duration Exposure Facility). Major space environment effects include atomic oxygen (AO), ultraviolet radiation, micrometeoroids and debris, contamination, and particle radiation. The main objective of this document is to provide a decision tool to designers for designing spacecraft and structures. This document identifies the space environments that will affect the performance of materials and components, e.g., thermal-optical property changes of paints due to UV exposures, AO-induced surface erosion of composites, dimensional changes due to thermal cycling, vacuum-induced moisture outgassing, and surface optical changes due to AO/UV exposures. Where appropriate, relationships between the space environment and the attendant material/system effects are identified. Part 1 covers spacecraft design considerations for the space environment; advanced composites; polymers; adhesives; metals; ceramics; protective coatings; and lubricants, greases, and seals.
Silverman, Edward M.↗