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At least 469 records · Page 26

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NASA NTRS1981

Load sequence effects on the fatigue of unnotched composite materials

A more comprehensive version of an earlier fatigue and residual strength degradation model is proposed to predict the effect of load sequence on the statistical fatigue behavior of composite laminates. The model, which reduces to various fatigue models proposed in the literature by means of approximations, is verified by a survey of experiments on glass/epoxy laminates. It is shown that the correlation between the model and the test results under dual stress levels is reasonable, and that a simplified version of the model is verified by experiments on graphite/epoxy laminates in which the correlation between theoretical predictions and results under dual stress levels is satisfactory. The model is also shown capable of predicting the effect of proof loads on the fatigue behavior of composite materials.

Yang, J. N.↗

NASA NTRS1981

Fatigue retardation due to creep in a fibrous composite

Experiments performed to determine the effects of temperature and creep strain on the fatigue life of a graphite/epoxy composite laminate show that (1) sustained periods of static loading have significant retardation effects on the fatigue degradation rate of the laminated composite, and (2) cyclic loading with a lower frequency preceding higher frequency loading also prolongs the fatigue life. A creep crack hypothesis is proposed that can provide reasonable interpretations for these experimental results.

Sun, C. T.↗

NASA NTRS1980

Fillers for improved graphite fiber retention by polymer matrix composites

This program was designed to develop technology for fabrication of graphite/epoxy composites containing selected boron and boron-containing fillers, determine the effects of the fillers on physical and mechanical properties of composites, and evaluate the effectiveness of the boron fillers for fiber retention when the composites are exposed to fire conditions followed by impact. Fillers evaluated were crystalline and amorphous boron, boron carbide, and aluminum boride. The fillers were evaluated by mixing with Narmco 5208 resin matrix at quantities up to 5%. Graphite composites were fabricated and evaluated with respect to their mechanical properties, resistance to humidity, and burning characteristics. Also, the mechanism by which the fillers prevented fiber release was studied.

Sheppard, C. H.↗

NASA NTRS1981

The challenges of manufacturing graphite-epoxy structural columns for space platforms

A description is given of the manufacturing processes developed for large-quantity production of space structure graphite/epoxy composite tubes. The tubes are to be delivered to orbit by the Space Shuttle and assembled by astronaut-assisted assembly machines. The tooling and manufacturing system uses a novel method of dry fiber placement which carefully controls fiber position and orientation and a non-autoclave cure for the epoxy resin. The means of dimensional tolerance control over differential thermal expansion between metal tooling and graphite tubes, resin shrinkage during cure, hot pressurized resins in close tolerance tooling, and tool wear, are examined in detail. A successful pilot production program is also reported.

Vaughn, R. L.↗

NASA NTRS1981

Low-velocity impact tests on fibrous composite sandwich structures

The effect of low-velocity projectile impact on the load-carrying ability of the composite sandwich structural components is investigated experimentally, the impact simulating the damage caused by runway debris and the accidental dropping of hand tools during servicing on secondary aircraft structures made with composites. The sandwich-type beam specimens were fabricated with graphite/epoxy face sheets, aluminum honeycomb core, and a steel (back) plate. A four-point beam-loading apparatus was used, and the ultimate strength, ultimate strain, and residual strength of the composites were determined. A faired curve is presented indicating the lower bound of the failure threshold for each of the laminate configurations tested in compression and tension as a function of the projectile impact energy. It is shown that strength degradation due to impact is dependent on the laminate configuration and the fiber/matrix combination. The laminates having more angle plies near the impact surface and unidirectional plies elsewhere seem to show extensive interply and intraply fiber delaminations at failure relative to the laminates with a cross-ply on the impact surface.

Sharma, A. V.↗

NASA NTRS1981

Buckling of composite cylinders under combined compression and torsion Theoretical/experimental correlation

Elastic buckling loads for laminated composite circular cylindrical shells under combined axial compression and torsion are plotted on a dimensionless load plane and determined experimentally from boron/epoxy and graphite/epoxy specimens with symmetric and asymmetric layups. Good correlation is achieved between the theoretical and experimental interaction curves. The theoretical buckling loads are obtained from Fluegge's cylindrical shell equations and for pure torsion there is good correlation, but for the pure axial compression the correlation is rather poor.

Herakovich, C. T.↗

NASA NTRS1981

Environmental effects on composite fracture behavior

An experimental program was carried out to investigate the effects of temperature and moisture on the damage development and fracture response of graphite/epoxy composites. Fracture response data were obtained for 20-ply laminates of different layup patterns for both room temperature and immediately after the application of a temperature transient causing the specimen to attain 150 C. It is found that elevated temperature degrades the notched strength of some laminates while not degrading others. The unnotched strength of all laminates tested at elevated temperatures was degraded. The effect of preloading on damage growth and moisture absorption, the effect of autoclave pressure during the laminate cure on fracture, and the variation of interlaminar shear properties with layup, moisture exposure, laminate material, and cure pressure are also discussed.

Porter, T. R.↗

NASA NTRS1983

Fabrication of a Precise Microwave Reflector

New antenna reflector integrates several fabrication techniques of optical and composite constraining materials. Reflector is composed of machined aluminum reflector tiles attached to graphite/epoxy structure with aluminum flexures.

Bauer, J. L.↗

NASA NTRS1981

In-service inspection methods for graphite-epoxy structures on commercial transport aircraft

In-service inspection methods for graphite-epoxy composite structures on commercial transport aircraft are determined. Graphite/epoxy structures, service incurred defects, current inspection practices and concerns of the airline and manufacturers, and other related information were determind by survey. Based on this information, applicable inspection nondestructive inspection methods are evaluated and inspection techniques determined. Technology is developed primarily in eddy current inspection.

Phelps, M. L.↗

NASA NTRS1981

Indentation law for composite laminates

Static indentation tests are described for glass/epoxy and graphite/epoxy composite laminates with steel balls as the indentor. Beam specimens clamped at various spans were used for the tests. Loading, unloading, and reloading data were obtained and fitted into power laws. Results show that: (1) contact behavior is not appreciably affected by the span; (2) loading and reloading curves seem to follow the 1.5 power law; and (3) unloading curves are described quite well by a 2.5 power law. In addition, values were determined for the critical indentation, alpha sub cr which can be used to predict permanent indentations in unloading. Since alpha sub cr only depends on composite material properties, only the loading and an unloading curve are needed to establish the complete loading-unloading-reloading behavior.

Yang, S. H.↗

NASA NTRS1981

An assessment of buffer strips for improving damage tolerance of composite laminates at elevated temperature

Buffer strips greatly improve the damage tolerance of graphite/epoxy laminates loaded in tension. Graphite/polyimide buffer strip panels were made and tested to determine their residual strength at ambient and elevated (177 C) temperature. Each panel was cut in the center to represent damage. Panels were radiographed and crack-opening displacements were recorded to indicate fracture, fracture arrest, and the extent of damage in the buffer strip after arrest. All panels had the same buffer strip spacing and width. The buffer strip material was 0 deg S-glass/PMR-15. The buffer strips were made by replacing narrow strips of the 0 deg graphite plies with strips of the 0 deg S-glass on either a one-for-one or a two-for-one basis. Half of the panels were heated to 177 + or - 3 C before and during the testing. Elevated temperature did not alter the fracture behavior of the buffer configuration.

Bigelow, C. A.↗

NASA NTRS1981

Long-term influence of physical aging processes in epoxy matrix composites

Selected mechanical properties of (plus or minus 45 degree sub 4s) graphite/epoxy composites were found to be affected by sub T sub g annealing. Postcured specimens of Thornel 300 graphite/Narmco 5208 epoxy were sub T sub G annealed at 413 K (140 C) for ca. 10 to the first through 10 to the fifth powers min., with a prior quenching from above T sub g. The ultimate tensile strength, strain-to-break, and toughness of the composite were found to decrease as a function of sub T sub g annealing time. The time-dependent change in properties can be explained on the basis of physical aging which is related to free volume changes in the non-equilibrium glassy state of network epoxies. The results imply possible changes in composite properties with service time.

Kong, E. S. W.↗

NASA NTRS1982

An equation for bolt clampup relaxation in transient environments

An equation for bolt clampup relaxation for transient temperature-moisture (T-M) conditions was derived starting with a relaxation equation for steady-state conditions, and then using an incremental time approach that exploits the superposition principle for linear viscoelasticity. The resulting equation uses the initial T-M condition (at the time of clamping), the T-M history after clamping, and elastic clampup coefficients for temperature and moisture changes. For a given material and joint configuration, the clampup coefficients are constants that can be calculated by elastic analyses. The clampup equation was used to calculate the changes in clampup occurring in a T300/5208 graphite/epoxy joint exposed to a one-year history of temperature and moisture. Two cases were considered: one was a dry joint exposed to a relatively humid environment and the other was a nearly saturated joint exposed to an arid environment.

Shivakumar, K. N.↗

NASA NTRS1982

Investigation of degradation mechanisms in composite matrices

Degradation mechanisms were investigated for graphite/polysulfone and graphite/epoxy laminates exposed to ultraviolet and high-energy electron radiations in vacuum up to 960 equivalent sun hours and 10 to the ninth power rads respectively. Based on GC and combined GC/MS analysis of volatile by-products evolved during irradiation, several free radical mechanisms of composite degradation were identified. The radiation resistance of different matrices was compared in terms of G values and quantum yields for gas formation. All the composite materials evaluated show high electron radiation stability and relatively low ultraviolet stability as indicated by low G values and high quantum for gas formation. Mechanical property measurements of irradiated samples did not reveal significant changes, with the possible exception of UV exposed polysulfone laminates. Hydrogen and methane were identified as the main by-products of irradiation, along with unexpectedly high levels of CO and CO2.

Giori, C.↗

NASA NTRS1981

Design and testing of small composite specimens

The effect of specimen size on the buckling strains of laminates subjected to low velocity projectile impact was investigated. The fiber composite selected was T300/5208 graphite/epoxy system. The quasi-isotropic laminates tested had 16 and 32 plies. The results were compared with those of a 48-ply laminate. Specimens of three different lengths with length to width aspect ratios of 1, 1.5, and 2 were also studied. The results show that (1) the specimen length does not have any significant influence on the buckling strains at failure caused by the projectile impact, and (2) the influence of specimen thickness on the strains at failure would decrease as the velocity of the impacting projectile increases.

Sharma, A. V.↗

NASA NTRS1981

Boundary layer thermal stresses in angle-ply composite laminates, part 1

Thermal boundary-layer stresses (near free edges) and displacements were determined by a an eigenfunction expansion technique and the establishment of an appropriate particular solution. Current solutions in the region away from the singular domain (free edge) are found to be excellent agreement with existing approximate numerical results. As the edge is approached, the singular term controls the near field behavior of the boundary layer. Results are presented for cases of various angle-ply graphite/epoxy laminates with (theta/-theta/theta/theta) configurations. These results show high interlaminar (through-the-thickness) stresses. Thermal boundary-layer thicknesses of different composite systems are determined by examining the strain energy density distribution in composites. It is shown that the boundary-layer thickness depends on the degree of anisotropy of each individual lamina, thermomechanical properties of each ply, and the relative thickness of adjacent layers. The interlaminar thermal stresses are compressive with increasing temperature. The corresponding residual stresses are tensile and may enhance interply delaminations.

Wang, S. S.↗

NASA NTRS1982

Effect of processing on Polymer/Composite structure and properties

Advances in the vitality and economic health of the field of polymer forecasting are discussed. A consistent and rational point of view which considers processing as a participant in the underlying triad of relationships which comprise materials science and engineering is outlined. This triad includes processing as it influences material structure, and ultimately properties. Methods in processing structure properties, polymer science and engineering, polymer chemistry and synthesis, structure and modification and optimization through processing, and methods of melt flow modeling in processing structure property relations of polymer were developed. Mechanical properties of composites are considered, and biomedical materials research to include polymer processing effects are studied. An analysis of the design technology of advances graphite/epoxy composites is also reported.

Source record↗

NASA NTRS1982

A repair technology program at NASA on composite materials

Repair techniques for graphite/epoxy and graphite/polyimide composite structures are discussed. Tension and compression test results for several basic repair processes that were applied to damaged specimens are shown to approach the strength of undamaged specimens. Other repair configurations currently under investigation are illustrated, and plans in the repair technology program are presented.

Deaton, J. W.↗