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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 469 records · Page 26

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DOE OSTI2023

Cooling Strategies for an Electric Motor with Additively Manufactured Hollow Conductors and Distributed Power Electronics Integrated with Heat Pipes

This paper discusses design tradeoffs and thermal modeling explored in cooling strategies for an aircraft propulsion electric motor with additively manufactured coils and distributed power electronics integrated with heat pipes. Design tradeoffs include heat pipe Qmax performance related to inclination, condenser configuration, coolant type, coolant flow path complexity, and ease of access to modular power electronics. Three cooling strategies were selected and realized into CAD models. These models were further evaluated using 3D thermal FEA and optimization tools to explore cooling geometry details that include fin thickness, spacing and count with the objective to minimize fin mass under a set of constraints. Lastly, motorette test data is presented comparing air versus liquid cooling of heat pipes.

additive manufacturing↗

DOE OSTI2024

Thermal Management System for an Electric Machine With Additively Manufactured Hollow Conductors With Integrated Heat Pipes

Here, this paper discusses steps taken to develop a novel thermal management system for an aircraft propulsion electric machine containing additively manufactured coils integrated with heat pipes aimed at boosting its specific power. Experimental setups are used to size and characterize heat pipes for the application and 3D thermal finite element analysis is used to determine optimum heat transfer coefficient of the convective boundaries. For some of the convective boundaries, fin-based surface area enhancement is required to reach a target combined overall heat transfer coefficient and surface area performance (UA). This enhancement is worked out using a combination of the Engineering Equation Solver tool and 3D thermal FEA. The thermal management system's UA, and by extension its specific power, sensitivity to coolant temperature is explored. Temperature distribution plots of optimized machine components are also presented and discussed. Lastly, additional heat pipe testing is carried out to study its maximum heat transfer capability's sensitivity to condenser coolant temperature and configuration.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2014

Beam-based measurement of the center of the new STAR pipe

During the RHIC Shutdown preceding Run13 for polarized protons, various upgrades were brought to the STAR detector, one of which being the partial installation of the Forward GEM Tracker (FGT). This installation includes a new beam pipe at the center of the detector with an internal radius half the size of what the replaced pipe was, from 40 mm to 20 mm. The following reviews the results of a vertical aperture scans in the STAR interaction region performed at injection energy with both beams, and gives an estimate of the measured transverse offset of the new STAR pipe.

43 PARTICLE ACCELERATORS↗

DOE OSTI2019

Sockeye: A 1-D Heat Pipe Modeling Tool

Sockeye is a 1-D MOOSE-based application for modeling heat pipes. Sockeye is aimed at modeling heat pipes with annular wick and contains two-phase fluid property packages for sodium and potassium working fluids. Sockeye adapts the two-phase flow model from RELAP-7 to the simulation of heat pipes, by accounting for the capillary pressure in pressure relaxation terms. Additionally, a simple, aggregate heat transfer model exists for transitioning from temperatures below the melting temperature of the working fluid. Results are presented for an example test problem, and some future work is discussed.

42 ENGINEERING↗

DOE OSTI2022

Advanced Measurement and Visualization Techniques for High-Temperature Heat Pipe Experiments

This report conducts a preliminary investigation of the available literature and summarizes some potential advanced measurement and visualization techniques for operating high-temperature heat pipe (HP) that can be implemented to support the United States (U.S.) Department of Energy (DOE) Microreactor Program (MRP). The primary objective for the extensive literature research is to investigate the possibilities and feasibility for the design and construction of an advanced experimental test facility with the aim of producing high-fidelity high-resolution heat pipe data during its operation. Based on the existing HP test facilities at Idaho National Laboratory (INL)—including the Single Primary Heat Extraction and Removal Emulator (SPHERE) and the Microreactor Agile Non-Nuclear Experimental Test Bed (MAGNET)—further efforts will be made to examine the technical feasibility to HP measurements and support the research, development, and demonstration (RD&D) process for an HP-cooled microreactor. Continuing collaborations with the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program, other research institutes and universities are considered to be extremely important so that the experimental facility and resultant database can satisfy the validation needs of advanced heat pipe modeling codes being developed under DOE NEAMS program.

42 ENGINEERING↗

DOE OSTI2023

The Use of the High-density UN Fuel in Heat-pipe Microreactors

Heat-pipe microreactors (HPMRs) are very small-scale nuclear reactors that employ heat pipes for heat removal. HPMRs can be easily integrated with other forms of renewable energies, used for emergency responses to disaster relief zones, deployed in remote locations not connected to the grid, and removed from sites and replaced by new ones. HPMRs can also be used for space missions as heat pipes do not rely on gravity for heat transfer. Conventional fuel materials, such as UO 2 and UCO, are currently considered in most existing HPMR designs, but ceramic UN fuel that has high uranium density, high thermal conductivity, and a high melting point may become a better fuel candidate.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

NASA NTRS2004

A comparative analysis of loop heat pipe based thermal architectures for spacecraft thermal control

Loop Heat Pipes (LHP) have gained acceptance as a viable means of heat transport in many spacecraft in recent years. However, applications using LHP technology tend to only remove waste heat from a single component to an external radiator. Removing heat from multiple components has been done by using multiple LHPs. This paper discusses the development and implementation of a Loop Heat Pipe based thermal architecture for spacecraft. In this architecture, a Loop Heat Pipe with multiple evaporators and condensers is described in which heat load sharing and thermal control of multiple components can be achieved. A key element in using a LHP thermal architecture is defining the need for such an architecture early in the spacecraft design process. This paper describes an example in which a LHP based thermal architecture can be used and how such a system can have advantages in weight, cost and reliability over other kinds of distributed thermal control systems. The example used in this paper focuses on a Mars Rover Thermal Architecture. However, the principles described here are applicable to Earth orbiting spacecraft as well.

loop heat pipes↗

NASA NTRS2016

Loop Heat Pipe Startup Behaviors

A loop heat pipe must start successfully before it can commence its service. The startup transient represents one of the most complex phenomena in the loop heat pipe operation. This paper discusses various aspects of loop heat pipe startup behaviors. Topics include the four startup scenarios, the initial fluid distribution between the evaporator and reservoir that determines the startup scenario, factors that affect the fluid distribution between the evaporator and reservoir, difficulties encountered during the low power startup, and methods to enhance the startup success. Also addressed are the pressure spike and pressure surge during the startup transient, and repeated cycles of loop startup and shutdown under certain conditions.

Thermal Control Systems↗

NASA NTRS2016

Thermal Vacuum Testing of a Helium Loop Heat Pipe for Large Area Cryocooling

Thermal Control Systems↗

NASA NTRSDate not supplied

Heat Pipe Development For Space Fission Demonstration Missions

NASA is currently formulating a flight mission that will demonstrate a 10 kWe nuclear electric fission power system for use on the lunar surface. While preliminary mission concepts leverage the successful Kilopower Reactor Using Stirling Technology ground prototype demonstration of a 1 kWe reactor, there are significant engineering challenges associated with adapting that prototype reactor for flight. One of these challenges is to modify the high temperature sodium heat pipes for use in space operation. Ongoing technical work at the NASA Glenn Research Center seeks to address several key areas of heat pipe development, focusing on fluid return under reduced or microgravity conditions and improved interfaces for both the reactor and the power conversion ends of the heat pipe.

Fission↗

NASA NTRSDate not supplied

Experimental Demonstration and Characterization of a Ceramic Sintered Wick Heat Pipe Evaporator

As electrified aircraft propulsion (EAP) matures and power electronics, electric machines, and batteries achieve higher power density, the thermal management of these devices becomes ever more critical. In this paper, a heat pipe made from a dielectric ceramic material is proposed, which enables its use in the thermal management of a high frequency filter inductor for an EAP power electronics application. The manufacturing process for the sintered powder wick was developed and its performance characterized. The heat pipe is further experimentally demonstrated via an open evaporator test and shown to behave analogous to a constant conductance heat pipe.

Thermal Management↗

NASA NTRSDate not supplied

Experimental Demonstration and Characterization of a Ceramic Sintered Wick Heat Pipe Evaporator

Thermal management↗

DOE OSTI2016

A DISCUSSION ON UTILIZATION OF HEAT PIPE AND VAPOUR CHAMBER TECHNOLOGY AS A PRIMARY DEVICE FOR HEAT EXTRACTION FROM PHOTON ABSORBER SURFACES

Heat pipes and vapour chambers work on heat exchange phenomena of two-phase flow and are widely used for in-dustrial and commercial applications. These devices offer very high effective thermal conductivities (5,000-200,000 W/m/K) and are adaptable to various sizes, shapes, and ori-entations. Although they have been found to be an excel-lent thermal management solution for laptops, satellites, and many things in-between, heat pipes and vapour cham-bers have yet to be adopted for use at particle accelerator facilities where they offer the possibility of more compact and more efficient means to remove heat from unwanted synchrotron radiation. As with all technologies, there are inherent limitations. Foremost, they are limited by practi-cality to serve as local heat transfer devices; heat transfer over long distances is likely best provided by other means. Heat pipes also introduce unique failure modes which must be considered.

FEA↗

DOE OSTI2024

BIM Interoperability Tool for Improving IFC-based Model Data Exchange Between Architectural Design and Structural Analysis for Linear Piping Components

There is a growing need in the AEC industry for the digitalization of model-based data exchange in BIM workflows. However, users continue to face difficulties exchanging data between BIM-based computer-aided design (CAD) and computer-aided engineering (CAE) software, even with the open, non-proprietary data exchange format called Industry Foundation Classes (IFC). Proposed solutions in academic research focus primarily on building systems, with comparatively little attention to piping models. Therefore, this paper introduces an interoperability tool for enabling piping model data exchange between architectural and structural analysis domains. The tool is tested using a piping model created in Autodesk Revit and shows marked improvement for IFC-based CAD-to-CAE interoperability over existing practice.

97 MATHEMATICS AND COMPUTING↗

DOE OSTI2019

Cleaning and Stabilization of Elemental Mercury Trapped in Pipe - 19405

Clean-up of mercury contamination presents particular challenges; those can be compounded when the mercury is located inside piping systems that can be hard to reach, located in environmentally undesirable conditions, or as is the current situation at one particular mercury clean-up effort, trapped in or under metallic scale and residue. Current practice involves cutting the piping and manually removing the scale, one section at a time. This requires laborers to work directly with the mercury, dressed in full respirator suits, and is very expensive, costly, risky, and dangerous. Orano is currently perfecting two distinct, patented technologies that will greatly improve the removal of elemental mercury from abandoned piping. These will greatly decrease cost and schedule, and most significantly, reduce the potential for safety incidents as there is no direct contact with the contaminants. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2022

Monitoring of mechanical changes in a pipe assembly with complex geometry using multi-mode acoustic signals

Guided wave ultrasonic testing has been widely used for nondestructive and long-range evaluation of diverse mechanical structures, such as pipes and plates. In general, a large number of guided wave modes exist even in the simplest geometries, and they exhibit highly dispersive characteristics. Thus, sophisticated excitation methods and elaborate modal analyses need to be implemented to excite, acquire, and process well-defined pure modes as part of such a measurement method. If the interrogated structure has complex geometry, for example, with cross-sectional variations or multiple joints, the utilization of pure modes becomes significantly more difficult. To overcome this difficulty, this paper proposes the use of multi-mode, multi-frequency guided waves for long-range inspection of structures with arbitrarily complex geometries. Furthermore, using broadband chirp signals and multi-mode time–frequency analysis in a prototypical complex pipe assembly that includes multiple pipe diameters, elbows, and flange connections, we experimentally show sensitive detection of mechanical changes (both material addition and loss). In addition, we demonstrate that the complexity of the structure can be modeled in the digital domain with sufficient detail to allow accurate numerical simulation of the acoustic response using this method.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

DOE OSTI2026

Dynamic modeling of heat pipe integrated thermal battery latent heat storage system experiment validation

A heat pipe integrated thermal battery system has been constructed to investigate a high-temperature latent heat thermal energy storage technology that takes advantage of near isothermal operation of latent heat storage and heat pipes to potentially enable high-energy isothermal heat storage. A dynamic model constructed in Modelica has been validated, showing errors between 2.5 °C–39.7 °C across 10-h to 47-h simulations against experiment results, showing good prediction capability of experiment output, especially against phase change time. Model calibrations showing vessel heat-up capability of 3 kW and heat pipes combining to provide 600 W each during experiment operation validate experiment circumstances including reduced material loading and reduced power capability. The experiment configuration uses an Al-Mg-Zn eutectic metal as the storage material, heated via heat tape wrapped around the vessel and guide tubes to bring the system to operation range (>400 °C) and to simulate charging heat exchange, respectively, with heat rejection occurring through the surfaces of the material and facilitated via guide tubes with less insulation wrapping. The model is available in the open-source repository HYBRID on Github.

25 - ENERGY STORAGE↗

DOE OSTI2023

Characterization of local parameters of inclined upward air–water bubbly two-phase flows in a round pipe

The present work seeks to develop a detailed experimental database and characterize the local effects of inclination on horizontal and upward bubbly air–water two-phase flows. Experimental conditions are selected to investigate bubbly flows at a variety of orientations while reducing the influence of flow regime transition. Detailed time-averaged data is collected using state-of-the-art four-sensor conductivity probes for measurements across the flow area for five flow conditions at five inclination orientations in a 25.4 mm inner diameter pipe. Using the newly established database, effects of inclination on bubbly flows are analyzed, as are changes in liquid and gas flow rate at different orientations. The observations include (1) bubble migration and agglomeration at the top pipe wall as orientation changes from vertical to horizontal; (2) reducing the angle from vertical reduces the local gas velocity, and correspondingly reduces the global slip from greater than unity at 90° to less than unity for 60° and lower; (3) changes in the bubble size distribution are primarily at the interface between the bubble cluster and the liquid region of the pipe, not coalescence within the bubble cluster. In conclusion, physical mechanisms for these observations are proposed, and the present trends at different orientations support previous experiments in horizontal two-phase flows.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗