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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 469 records · Page 26

Boron-aluminum structural component for Shuttle.

A boron-aluminum structural component, representative of Space Shuttle fuselage structure, has been fabricated and tested as part of a program to demonstrate boron-aluminum feasibility for Shuttle applications. The 4- by 5-foot component consists of eleven 24-ply Z section stringers and a +45 degree 8-ply skin. It was tested at room temperature and at 500 F under combined compressive and shear loadings. The components for this program were fabricated in order to encounter and solve scale-up problems, and to obtain test data representative of production hardware. The data from this program are expected to allow more accurate prediction of weights and costs of boron-aluminum structures for the Space Shuttle.

Brown, E. P.↗

High power microwave components for space communications satellite

Analyzed, developed, and tested were high power microwave components for communications satellites systems. Included were waveguide and flange configurations with venting, a harmonic filter, forward and reverse power monitors, electrical fault sensors, and a diplexer for two channel simultaneous transmission. The assembly of 8.36 GHz components was bench tested, and then operated for 60 hours at 3.5 kW CW in a high vacuum. The diplexer was omitted from this test pending a modification of its end irises. An RF leakage test showed only that care is required at flange junctions; all other components were RF tight. Designs were extrapolated for 12 GHz and 2.64 GHz high power satellite systems.

Jankowski, H.↗

Electron-Proton Spectrometer (EPS) component derating summary

The derating factors are defined, and all components used in the electron-proton spectrometer to determine effective system performance are analyzed. Basic information is presented for defining the rating of electrical and electronic components. The derating percentages and application rates assist in obtaining reliable operation of component parts used in manned space mission requirements.

Gleeson, P.↗

Contamination damage avoidance concepts for propulsion feed system components.

The potential gain in the reliability of reusable long-term mission vehicles through the minimization of component damage due to the ingestion of particulate contamination by feed system components has been recognized by the NASA-LeRC and MDAC, and a program to investigate these problems has been completed. This investigation covered the determination of the cycle life of a typical 2-in. poppet type of shutoff valve in an uncontaminated GH2 environment and then compared this component performance with simulated operation with GN2 and LN2 containing controlled amounts of AL2O2 contaminant particles. The original valve design was tested for contamination damage tolerance characteristics under full flow and cyclic operating conditions, redesigned to improve the damage tolerance to contaminants and then retested. A second method of approach to damage tolerance control was investigated through the evaluation of various types of particulate separation devices. The study included various types of dynamic separators but did not cover conventional filter assemblies.

Endicott, D. L.↗

Evaluation of beryllium for space shuttle components

Application of beryllium to specific full-scale space shuttle structural components and assemblies was studied. Material evaluations were conducted to check the mechanical properties of as-received material to gain design information on characteristics needed for the material in the space shuttle environment, and to obtain data needed for evaluating component and panel tests. Four beryllium structural assemblies were analyzed and designed. Selected components of these assemblies, representing areas of critical loading or design/process uncertainty, were designed and tested, and two panel assemblies were fabricated. Trends in cost and weight factors were determined by progressive estimation at key points of preliminary design, final design, and fabrication to aid in a cost/weight evaluation of the use of beryllium.

Trapp, A. E.↗

Design for pressure regulating components

The design development for Pressure Regulating Components included a regulator component trade-off study with analog computer performance verification to arrive at a final optimized regulator configuration for the Space Storable Propulsion Module, under development for a Jupiter Orbiter mission. This application requires the pressure regulator to be capable of long-term fluorine exposure. In addition, individual but basically identical (for purposes of commonality) units are required for separate oxidizer and fuel pressurization. The need for dual units requires improvement in the regulation accuracy over present designs. An advanced regulator concept was prepared featuring redundant bellows, all metallic/ceramic construction, friction-free guidance of moving parts, gas damping, and the elimination of coil springs normally used for reference forces. The activities included testing of actual size seat/poppet components to determine actual discharge coefficients and flow forces. The resulting data was inserted into the computer model of the regulator. Computer simulation of the propulsion module performance over two mission profiles indicated satisfactory minimization of propellant residual requirements imposed by regulator performance uncertainties.

Wichmann, H.↗

Development of modified vibration test criteria for qualifying space vehicle components

Simplified methods are described to estimate the test criteria of primary structures at component attachment points subjected to broadband random acoustic excitations. The current method utilizes a constant smeared component mass attenuation factor across the frequency range of interest. The developed method indicates that the attenuation factor is based on a frequency dependent ratio of the mechanical impedances of both the component and primary structures. The procedures used to predict the structural responses are considered as the present state-of-the-art and provide satisfactory prediction results. Example problems are used to illustrate the application procedures of the two methods and to compare the significant difference. It was found that the lower test criteria obtained by the impedance ratio method is due to the results of considering the effects of component/primary structure interaction.

Chang, K. Y.↗

Two-component, self-aligning laser vector velocimeter

A newly developed laser Doppler velocimeter is described. The basic optical component of the instrument is a two-dimensional ultrasonic Bragg cell. It is shown that use of this Bragg cell simplifies the optics usually required for the more conventional velocimeters, allows measurement of two-vector components of velocity, requires no adjustment of alignment mirrors, and enables both velocity component signals to be detected with a single detector. Some results from experiments using this velocimeter in an atmospheric application are described.

Farmer, W. M.↗

Attitude Control Propulsion Components, Volume 1

Effort was made to include as much engineering information on each component as possible, consistent with usefulness and catalog size limitations. The contents of this catalog contain components which were qualified for use with spacecraft monopropellant hydrazine and inert gas attitude control systems. Thrust ranges up to 44.5 N (10.0 lbf) for hydrazine and inert gas sytems were considered. Additionally, some components qualified for uses other than spacecraft attitude control are included because they are suitable for use in attitude controls systems.

Source record↗

Experience with integrally-cast compressor and turbine components for a small, low-cost, expendable-type turbojet engine

Experiences with integrally-cast compressor and turbine components during fabrication and testing of four engine assemblies of a small (29 cm (11 1/2 in.) maximum diameter) experimental turbojet engine design for an expendable application are discussed. Various operations such as metal removal, welding, and re-shaping of these components were performed in preparation of full-scale engine tests. Engines with these components were operated for a total of 157 hours at engine speeds as high as 38,000 rpm and at turbine inlet temperatures as high as 1256 K (1800 F).

Dengler, R. P.↗

Investigation of low-latitude hydrogen emission in terms of a two-component interstellar gas model

High-resolution 21-cm hydrogen line observations at low galactic latitude are analyzed to determine the large-scale distribution of galactic hydrogen. Distribution parameters are found by model fitting, optical depth effects are computed using a two-component gas model suggested by the observations, and calculations are made for a one-component uniform spin-temperature gas model to show the systematic departures between this model and data obtained by incorrect treatment of the optical depth effects. Synthetic 21-cm line profiles are computed from the two-component model, and the large-scale trends of the observed emission profiles are reproduced together with the magnitude of the small-scale emission irregularities. Values are determined for the thickness of the galactic hydrogen disk between half density points, the total observed neutral hydrogen mass of the galaxy, and the central number density of the intercloud hydrogen atoms. It is shown that typical hydrogen clouds must be between 1 and 13 pc in diameter and that optical thinness exists on large-scale despite the presence of optically thin gas.

Baker, P. L.↗

Discrete component bonding and thick film materials study

The results are summarized of an investigation of discrete component bonding reliability and a fundamental study of new thick film resistor materials. The component bonding study examined several types of solder bonded components with some processing variable studies to determine their influence upon bonding reliability. The bonding reliability was assessed using the thermal cycle: 15 minutes at room temperature, 15 minutes at +125 C 15 minutes at room temperature, and 15 minutes at -55 C. The thick film resistor materials examined were of the transition metal oxide-phosphate glass family with several elemental metal additions of the same transition metal. These studies were conducted by preparing a paste of the subject composition, printing, drying, and firing using both air and reducing atmospheres. The resulting resistors were examined for adherence, resistance, thermal coefficient of resistance, and voltage coefficient of resistance.

Kinser, D. L.↗

The transport of nuclear power plant components

The problems of transporting nuclear power plant components to landlocked sites where the usual mode of transport by barge cannot be used are considered. Existing methods of ground-based overland transport are discussed and their costs presented. Components are described and traffic density projections made to the year 2000. Plots of units transported versus distance transported are provided for units booked in 1973 and booked and proposed in 1974. It is shown that, for these cases, overland transport requirements for the industry will be over 5,000,000 ton-miles/year while a projection based on increasing energy demands shows that this figure will increase significantly by the year 2000. The payload size, distances, and costs of existing overland modes are significant enough to consider development of a lighter than air (LTA) mode for transporting NSSS components.

Keating, S. J., Jr.↗

Vibration detection of component health and operability

In order to prevent catastrophic failure and eliminate unnecessary periodic maintenance in the shuttle orbiter program environmental control system components, some means of detecting incipient failure in these components is required. The utilization was investigated of vibrational/acoustic phenomena as one of the principal physical parameters on which to base the design of this instrumentation. Baseline vibration/acoustic data was collected from three aircraft type fans and two aircraft type pumps over a frequency range from a few hertz to greater than 3000 kHz. The baseline data included spectrum analysis of the baseband vibration signal, spectrum analysis of the detected high frequency bandpass acoustic signal, and amplitude distribution of the high frequency bandpass acoustic signal. A total of eight bearing defects and two unbalancings was introduced into the five test items. All defects were detected by at least one of a set of vibration/acoustic parameters with a margin of at least 2:1 over the worst case baseline. The design of a portable instrument using this set of vibration/acoustic parameters for detecting incipient failures in environmental control system components is described.

Baird, B. C.↗

Dynamic blade row compression component model for stability studies

This paper describes a generalized dynamic model which has been developed for use in compression component aerodynamic stability studies. The model is a one-dimensional, pitch-line, blade row, lumped volume system. Arbitrary placement of blade free volumes upstream, within, and downstream of the compression component as well as the removal of bleed flow from the exit of any rotor or stator are model options. The model has been applied to a two-stage fan and an eight-stage compressor. The clean inlet pressure ratio/flow maps and the surge line have been reproduced, thereby validating the capability of the dynamic model to reproduce the steady-flow characteristics of the compression component. A method for determining the onset of an aerodynamic instability which is associated with surge is described. Sinusoidally time-varying inlet and exit boundary conditions have been applied to the eight stage compressor as examples of the manner in which this model may be used for stability studies.

Tesch, W. A.↗

Experience with integrally-cast compressor and turbine components for a small, low-cost, expendable-type turbojet engine

A discussion regarding experiences with integrally-cast compressor and turbine components during fabrication and testing of four engine assemblies of a small (29 cm (11-1/2 in.) maximum diameter) experimental turbojet engine design for an expendable application is presented. Various operations such as metal removal, welding, and re-shaping of these components are performed in preparation of full-scale engine tests. Engines with these components have been operated for a total of 157 hours at engine speeds as high as 38,000 rpm and at turbine inlet temperatures as high as 1256 K (1800 F).

Dengler, R. P.↗

Three velocity component, nonhomogeneous atmospheric boundary layer turbulence modeling

The vertical nonhomogeneous character of turbulence in the atmospheric boundary layer results in a non-stationary turbulence process relative to an aircraft during takeoff and landing despite the fact that the turbulence statistics can be horizontally homogeneous. The simulation of the three components of the turbulent winds which include the nonstationary aspect of atmospheric turbulence is the subject of this paper. A procedure is developed and demonstrated to generate the three components of a turbulence ramdom process field, u sub i(x,z) where x and z denote horizontal and vertical coordinates and u sub i, i = 1,2,3 are the three orthogonal components of the turbulent random field. This field satisfies any desired one point auto spectra as well as two point statistics (interlevel correlations). By use of Taylors frozen eddy hypothesis we can transform the turbulent random field into the time domain and obtain the random turbulence along an aircraft trajectory.

Perlmutter, M.↗