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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 469 records · Page 26

Surface chloride salt formation on Space Shuttle exhaust alumina

Aluminum oxide samples from the exhaust of Space Shuttle launches STS-1, STS-4, STS-5, and STS-6 were collected from surfaces on or around the launch pad complex and chemically analyzed. The results indicate that the particulate solid-propellant rocket motor (SRM) alumina was heavily chlorided. Concentrations of water-soluble aluminum (III) ion were large, suggesting that the surface of the SRM alumina particles was rendered soluble by prior reactions with HCl and H2O in the SRM exhaust cloud. These results suggest that Space Shuttle exhaust alumina particles are good sites for nucleation and condensation of atmospheric water. Laboratory experiments conducted at 220 C suggest that partial surface chloriding of alumina may occur in hot Space Shuttle exhaust plumes.

Cofer, W. R., III↗

Overview od STS ground operations/orbiter turnaround STS-1 through STS-7

A review of STS-1 processing is presented as a reference for Shuttle processing time and the magnitude of the associated modifications, discrepancies, technical requirements, and ground systems activities. STS-1 processing provided the basis from which a plan to perform operational turnaround was established. Turnaround processing for Launch and Landing are treated separately to depict more clearly the progress made to reduce turnaround time and manhours expended. Turnaround time was reduced from 187 days for STS-2 to 60 days for STS-7 and landing turnaround was reduced from 14 days to 5 days. Modifications were reduced from 114 to 51. Requirements changes for launch readiness verification were reduced from 536 to 107. Special tests or inspections were reduced from 292 to 52. Anomalies resolved concurrent with processing were reduced from 13,000 to 4,000. Integration in the Vehicle Assembly Building (VAB) is about 10 percent of the flow, and Launch Pad operations comprise 40 percent of the turnaround. The work force has matured and has demonstrated the capability to perform planned and contingency operations. The turnaround program is fast approaching the goal of becoming operational.

Schwartz, R.↗

Mechanical features of the shuttle rotating service structure

With the development of the space shuttle launching facilities, it became mandatory to develop a shuttle rotating service structure to provide for the insertion and/or removal of payloads at the launch pads. The rotating service structure is a welded tubular steel space frame 189 feet high, 65 feet wide, and weighing 2100 tons. At the pivot column the structure is supported on a 30 inch diameter hemispherical bearing. At the opposite terminus the structure is supported on two truck assemblies each having eight 36 inch diameter double flanged wheels. The following features of the rotating service structure are discussed: (1) thermal expansion and contraction; (2) hurricane tie downs; (3) payload changeout room; (4) payload ground handling mechanism; (5) payload and orbiter access platforms; and (6) orbiter cargo bay access.

Crump, J. M.↗

STS payload ground handling mechanism at John F. Kennedy Space Center

The payload ground handling mechanism (PGHM), which lifts payloads out of the payload canister that brings them to the launch pad, is described. The PGHM then loads the payloads into the orbiter through the open payload bay doors. The challenge was to provide this capability in time for space shuttle mission 31-A. Meeting this STS requirement was considerably more challenging than using the stacking method for loading payloads on top of expendable vehicles. The new mechanism and its main features are discussed.

Cassisi, V.↗

Government conceptual estimating for contracting and management

The use of the Aerospace Price Book, a cost index, and conceptual cost estimating for cost-effective design and construction of space facilities is discussed. The price book consists of over 200 commonly used conceptual elements and 100 systems summaries of projects such as launch pads, processing facilities, and air locks. The cost index is composed of three divisions: (1) bid summaries of major Shuttle projects, (2) budget cost data sheets, and (3) cost management summaries; each of these divisions is described. Conceptual estimates of facilities and ground support equipment are required to provide the most probable project cost for budget, funding, and project approval purposes. Similar buildings, systems, and elements already designed are located in the cost index in order to make the best rough order of magnitude conceptual estimates for development of Space Shuttle facilities. An example displaying the applicability of the conceptual cost estimating procedure for the development of the KSC facilities is presented.

Brown, J. A.↗

The influence of the launch site operational environment on Space Shuttle scientific payloads

The effects of prelaunch assembly, testing, and integration activities on the scientific payload at the KSC are examined. The functions of the Shuttle and payload organizations of the KSC are discussed. The processing of the various types of pyaloads, and the amount of access to the payload during processing and after landing are described. The KSC facility contains: an Operations and Checkout Building, a Vertical Processing Facility, Cargo Integration and Test Equipment, an Orbiter Processing Facility, a Payload Changeout Room, payload transportation equipment, and Shuttle launch pads.

Schuiling, Roelof L.↗

Thermal environment around the Space Shuttle with hot-gas jets for ice suppression

To prevent prelaunch ice formation on the external tank of the Space Shuttle, the final selected approach is to heat the surrounding air with vertical hot-gas jets located at the launch pad. This approach was considerably more cost-effective than other ice suppression methods considered, although its feasibility was not easily discernible due to the complex flowfield interactions. This paper describes how the use of vertical jets was first evaluated with the aid of a computational fluid dynamics (CFD) technique. An existing general-purpose CFD program (PHOENICS) was used to predict the thermal environment around the Shuttle under various jet configurations and wind conditions. The program accounts for effects of buoyancy, turbulence, and structural obstructions in the flowfield. The computed results showed physically plausible and consistent trends. The wind wake effects were found to be significant, and normally resulted in higher temperatures on the leeward side of the tank. High wind conditions were found to be more severe than calm wind conditions. The use of four jets with two different temperatures was identified as a promising option in which the air temperatures were raised sufficiently to prevent ice formation on the external tank, without excessive increase in Orbiter surface temperature. The use of the numerical model also facilitated the selection of test configurations and a test matrix for verifying the approach. Selected results of an experimental verification (by using a 2 percent scale model in a wind tunnel) are also presented.

Singhal, A. K.↗

Cardiovascular results from a rhesus monkey flown aboard the Cosmos 1514 spaceflight

The results of the Cosmos 1514 cardiovascular experiment, in which the blood flow to the head and the carotid pressure of a rhesus monkey were measured during the 5-d spaceflight, are reported. A single cylindrical probe containing both pressure and flow transducers was chronically implanted as a cuff around the left common carotid artery; measurements were obtained for 4 min every 2 h and compared to identical recordings obtained during a preflight control period and during 12 h on a launch pad. Immediately on its insertion into orbit, mean arterial pressure increased by 10 percent and has maintained a 16-27 percent increase over the first few hours of flight before returning to baseline level. Blood flow showed reciprocal changes to pressure on orbital insertion. Cardiovascular system changes persisted into the second day of flight, with the signs of adaptation appearing on days 3-5.

Sandler, H.↗

Lightning threat extent of a small thunderstorm

The concern for safety of the personnel at the Kennedy Space Center (KSC) has caused NASA to promulgate strict safety procedures requiring either termination or substantial curtailment when ground lightning threat is believed to exist within 9.3 km of a covered operation. In cases where the threat is overestimated, in either space or time, an opportunity cost is accrued. This paper describes a small thunderstorm initiated over the KSC by terrain effects, that serves to exemplify the impact such an event may have on ground operations at the Center. Data from the Air Force Lightning Location and Protection System, the AF/NASA Launch Pad Lightning Warning System field mill network, radar, and satellite imagery are used to describe the thunderstorm and to discuss its impact.

Nicholson, James R.↗

Lessons learned in ground processing scientific and applications payloads at Kennedy Space Center

The payload ground processing of experiments which flew on the Shuttle is examined, including studies of atmosphere and earth observation, life science, advance technology, materials science, plasma physics, astrophysics and solar physics, astronomy, navigation and communication, and fluid mechanics. The process of designing and development payloads, the integration of instruments, carrier interface verification, and late servicing at the launch pad are discussed. The problems of cost, red tape, contamination, safety, and propriety protection are considered.

Elfrey, Priscilla↗

Unique cryogenic features of the Gravity Probe B (GP-B) experiment

Cryogenic designs to simplify launch-pad operations for the Gravity Probe B experiment (an orbital test of Einsteins's general theory of relativity using gyroscopes) while achieving an orbital lifetime of two years are discussed. The proposed system allows the probe to be loaded into a cold dewar, provides good structural support and thermal contact after insertion, and eliminates the need for a pumping system during ground hold. The use of a gamma alumina/epoxy minimizes the parasitic heat loads into the dewar through the telescope aperture and the tank supports.

Parmley, Richard T.↗

Thiokol/Wasatch installation evaluation of the redesigned field joint protection system (concepts 1 and 3)

The procedures, performance, and results obtained from the Thiokol Corporation/Wasatch Redesigned Field Joint Protection System (FJPS) Installation Evaluation are documented. The purpose of the evaluation was to demonstrate and develop the procedures required to install two different concepts (referred to as Concepts 1 and 3) of the redesigned FJPS. The processing capability of each configuration was then evaluated and compared. The FJPS is installed on redesigned solid rocket motors (RSRM) to protect the field joints from rain intrusion and to maintain the joint temperature sensor measurement between 85 and 122 F while the boosters are on the launch pad. The FJPS is being redesigned to reduce installation timelines at KSC and to simplify or eliminate installation processing problems related to the present design of an EPDM moisture seal/extruded cork combination. Several installation techniques were evaluated, and a preferred method of application was developed for each concept. The installations were performed with the test article in the vertical (flight) position. Comparative timelines between the two concepts were also developed. An additional evaluation of the Concept 3 configuration was performed with the test article in the horizontal position, to simulate an overhead installation on a technical evaluation motor (TEM).

Cook, M.↗

Low-frequency spectral representation of Space Shuttle flight data

The present digital processing of 18 accelerograms associated with Space Shuttle liftoffs splits each of the accelerograms into three time-slices, respectively representing (1) SSME thrust buildup, (2) the period immediately following the SRBs' ignition, and (3) the subsequent period of intense acoustical activity due to the exhaust plume's interactions with the launch pad. The spectral treatment of these data involve the use of autoregressive and autoregressive-moving-average filters that furnish analytical representations of the spectra for all three time-slices in terms of a set of coefficients; these coefficients are applicable to the synthesis of artificial acceleration time-histories.

Spanos, Pol D.↗

The Ames-Lockheed orbiter processing scheduling system

A general purpose scheduling system and its application to Space Shuttle Orbiter Processing at the Kennedy Space Center (KSC) are described. Orbiter processing entails all the inspection, testing, repair, and maintenance necessary to prepare the Shuttle for launch and takes place within the Orbiter Processing Facility (OPF) at KSC, the Vehicle Assembly Building (VAB), and on the launch pad. The problems are extremely combinatoric in that there are thousands of tasks, resources, and other temporal considerations that must be coordinated. Researchers are building a scheduling tool that they hope will be an integral part of automating the planning and scheduling process at KSC. The scheduling engine is domain independent and is also being applied to Space Shuttle cargo processing problems as well as wind tunnel scheduling problems.

Zweben, Monte↗

Hazardous Gas Leak Analysis in the Space Shuttle

Helium tests of the main propulsion system in the Space Shuttle and on hydrogen leaks are examined. The hazardous gas detection system (HGDS) in the mobile launch pad uses mass spectrometers (MS) to monitor the shuttle environment for leaks. The mass spectrometers are fed by long tubes to sample gas from the payload bay, mid-body, aft engine compartment, and external tank. The purpose is to improve the HGDS, especially in its potential for locating cryogen leaks. Pre-existing leak data was analyzed for transient information to determine if the leak location could be pinpointed from test data. A rapid response leak detection experiment was designed, built, and tested. Large eddies and vortices were visually seen with Schlieren imaging, and they were detected in the time plots of the various instruments. The response time of the MS was found in the range of 0.05 to 0.1 sec. Pulsed concentration waves were clearly detected at 25 cycles per sec by spectral analysis of MS data. One conclusion is that the backup HGDS sampling frequency should be increased above the present rate of 1 sample per second.

Barile, Ronald G.↗

COLD-SAT orbital experiment configured for Altas launch

A study was done of the feasibility of conducting liquid hydrogen orbital storage, acquisition, and transfer experiments aboard a spacecraft launched by a commercial Atlas launch vehicle. Three hydrogen tanks are mated to a spacecraft bus that is similar to that used for three-axis-controlled satellites. The bus provides power, communications, and attitude control along with acceleration levels ranging from 10 exp -6 to 10 exp -4 g. At launch, all the liquid hydrogen is contained in the largest tank, which has an insulation system designed for both space operation and the short-term launch pad and ascent environment. This tank is much lighter and lower in cost than a vacuum-jacketed design, and is made possible by the experiment tanking options available due to the hydrogen-fueled Centaur upper stage of the Atlas I.

Schuster, J. R.↗

Structural dynamics for new launch vehicles

An overview is presented of current studies that will permit more robust designs and reduce the safety hazards of maximum dynamic pressure during launches. Key considerations in the assessment of future operable launch capabilities are the dynamics problems that arise during the initial minutes of transition from the static configuration on the launch pad to the attainment of orbital velocity. Attention is given to a typical attempt to achieve robustness that involves creating a design in which the first bending mode will have a high enough frequency to allow decoupling between the autopilot design and the flexible body dynamics.

Neighbors, Joyce↗

IIaO ultraviolet and nuclear emulsion films responses to orbital flights on STS-3, STS-7, STS-8, and STS-40

Two types of film were flown on STS-40 space shuttle mission in June 1991. The IIaO special purpose ultraviolet film showed continued desensitization because of various thermal and cosmic ray interactions. The films were exposed to the space orbital environment for 9 days. There were several built-in launch pad delays of the shuttle mission. However, there was adequate monitoring of the temperature variations on board the shuttle that allowed for adequate knowledge of the thermal film history. This IIaO film was flown on the ASTRO I mission and is currently slated for use with the ASTRO II mission. A 50 micron thick IIIford Nuclear emulsion film was also placed on a 175 micron polyester base. The exposure to space produced several cosmic ray interactions that were analyzed and measured using Digital Image Processing techniques. This same nuclear emulsion film was flown on STS-8 and produced a similar number of cosmic ray and thermal interactions. From previous experiments of film using various laboratory electromagnetic radiation sources (e.g., alpha, beta, and neutron particles), we have been able to infer the possible oribtal interactions of both IIaO and nuclear emulsion films. The characteristic responses of IIaO on STS-40 compared favorably to the results obtained from previous STS-7 and STS-8 gas can experiments. The results indicate sufficient evidence correlating increased density on the film with possible cosmic ray, thermal and shuttle out gassing interactions.

Hammond, E. C., Jr.↗