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NASA NTRS1976

Bibliography of information on mechanics of structural failure (hydrogen embrittlement, protective coatings, composite materials, NDE)

This bibliography is comprised of approximately 1,600 reference citations related to four problem areas in the mechanics of failure in aerospace structures. The bibliography represents a search of the literature published in the period 1962-1976, the effort being largely limited to documents published in the United States. Listings are subdivided into the four problem areas: Hydrogen Embrittlement; Protective Coatings; Composite Materials; and Nondestructive Evaluation. An author index is included.

Carpenter, J. L., Jr.↗

NASA NTRS1976

On the elastic stability of shells

A synopsis of a series of investigations into the instability of axially compressed cylindrical shells is given. The objective of the research, which was made with models, was to devise a technique of nondestructive evaluation. The results show that, with models at any rate, success was achieved. Probing methods which can be used to determine the locations of weakness and the pertinent instability load levels were devised. The research on large scale shells was undertaken to determine the critical loads under as uniform a circumferential distribution of axial compressive force as possible. It is clear from the results presented that this objective was met.

Horton, W. H.↗

NASA NTRS1976

Assessment of NDE Reliability Data

Twenty sets of relevant Nondestructive Evaluation (NDE) reliability data have been identified, collected, compiled, and categorized. A criterion for the selection of data for statistical analysis considerations has been formulated. A model to grade the quality and validity of the data sets has been developed. Data input formats, which record the pertinent parameters of the defect/specimen and inspection procedures, have been formulated for each NDE method. A comprehensive computer program has been written to calculate the probability of flaw detection at several confidence levels by the binomial distribution. This program also selects the desired data sets for pooling and tests the statistical pooling criteria before calculating the composite detection reliability. Probability of detection curves at 95 and 50 percent confidence levels have been plotted for individual sets of relevant data as well as for several sets of merged data with common sets of NDE parameters.

Yee, B. G. W.↗

NASA NTRS1977

Radiographic amplifier screens: Fabrication process and characteristics

The fabrication process and transfer characteristics for solid state radiographic image transducers (radiographic amplifier screens) is described. These screens were developed for use in real time nondestructive evaluation procedures that require large format radiographic images with contrast and resolution capabilities unavailable with conventional fluoroscopic screens. This work was directed toward screens usable for inmotion, on-line radiographic inspection by means of closed circuit television.

Szepesi, Z. P.↗

NASA NTRS1977

Real-time radiographic inspection facility

A real time radiographic inspection facility has been developed for nondestructive evaluation applications. It consists of an X-ray source, an X-ray sensitive television imaging system, an electronic analog image processing system, and a digital image processing system. The digital image processing system is composed of a computer with the necessary software to drive the overall facility. Descriptions are given of the design strategy, the facility's components, and its current capabilities.

Roberts, E., Jr.↗

NASA NTRS1977

Use of the short-beam shear test for quality control of graphite-polyimide laminates

The properties of laminated composite materials are strongly affected by many fabrication variables including temperature, time, and molding pressure. It is therefore necessary to have reliable quality control tests to check the properties of manufactured materials. The short-beam shear test is used widely by both manufacturers and researchers as a quality control test in the production of materials and development of new material systems. There are, however, several limitations to the standard test method. This paper presents the results of short-beam shear tests on graphite-polyimide laminates and reports on stiffness-strength relationships and nondestructive evaluation methods which aid in the interpretation of the test data.

Stinchcomb, W. W.↗

NASA NTRS1977

NDE: A key to engine rotor life prediction

A key ingredient in the establishment of safe life times for critical components is the means of reliably detecting flaws which may potentially exist. Currently used nondestructive evaluation procedures are successful in detecting life limiting defects; however, the development of automated and computer aided NDE technology permits even greater assurance of flight safety.

Doherty, J. E.↗

NASA NTRS1977

Investigation of threaded fastener structural integrity

Technical nondestructive evaluation approaches to the determination of fastener integrity were assessed. Existing instruments and methods used to measure stress or strain were examined, with particular interest in fastener shank stress. Industry procedures being followed were evaluated to establish fastener integrity criteria.

Source record↗

NASA NTRS1978

Fabrication and characteristics of experimental radiographic amplifier screens

The fabrication process and transfer characteristics for solid state radiographic image transducers (radiographic amplifier screens) are described. These screens are for use in realtime nondestructive evaluation procedures that require large format radiographic images with contrast and resolution capabilities unavailable with conventional fluoroscopic screens. The screens are suitable for in-motion, on-line radiographic inspection by means of closed circuit television. Experimental effort was made to improve image quality and response to low energy (5 kV and up) X-rays.

Szepesi, Z.↗

NASA NTRS1978

Thick section aluminum weldments for SRB structures

The Space Shuttle Solid Rocket Booster (SRB) forward and aft skirts were designed with fracture control considerations used in the design data. Fracture control is based on reliance upon nondestructive evaluation (NDE) techniques to detect potentially critical flaws. In the aerospace industry, welds on aluminum in the thicknesses (0.500 to 1.375 in.) such as those encountered on the SRB skirts are normally welded from both sides to minimize distortion. This presents a problem with the potential presence of undefined areas of incomplete fusion and the inability to detect these potential flaws by NDE techniques. To eliminate the possibility of an undetectable defect, weld joint design was revised to eliminate blind root penetrations. Weld parameters and mechanical property data were developed to verify the adequacy of the new joint design.

Bayless, E.↗

NASA NTRS1977

Composite pressure vessels for the Space Shuttle Orbiter

During the development of the Space Shuttle Orbiter propulsion and environmental control subsystems it was recognized that use of composite pressure vessels with load sharing liners could provide significant weight savings for high pressure gas containment. A program is described which was undertaken to assess the utility for orbiter applications of titanium 6Al-4V and Inconel 718 liners overwrapped with Kevlar fibers. Vessel characteristics, design features and test results are presented along with brief descriptions of processes and nondestructive evaluation techniques. The resolutions of anomalies and development of design are also presented. Fracture control as applied to the orbiter composite vessels is briefly discussed. Five of the seven titanium lined vessels in the program experienced premature cyclic failures. These failures were shown to be primarily due to metallurgical anomalies rather than an inherent composite design problem. A nonfragmentary leakage mode of failure was demonstrated at operating pressures. The composite designs will be approximately 25 percent lighter than their all metal counterparts.

Ecord, G. M.↗

NASA NTRS1978

Phase insensitive acoustoelectric transducer

Conventional ultrasonic transducers transform acoustic waves into electrical signals preserving phase and amplitude information. When the acoustic wavelength is significantly smaller than the transducer diameter, severe phase modulation of the electrical signal can occur. This results in anomalous attenuation measurements, background noise in nondestructive evaluation, and in general complicates data interpretation. This article describes and evaluates a phase-insensitive transducer based on the acoustoelectric effect. Theory of operation of the acoustoelectric transducer (AET) is discussed, and some optimization procedures outlined for its use. Directivity data for the AET are contrasted with a conventional piezoelectric transducer. In addition, transmission scanning data of phantom flaws in metal plates are presented for both transducers and demonstrate a significant improvement in resolution with the AET.

Heyman, J. S.↗

NASA NTRS1978

ICCM/2; Proceedings of the Second International Conference on Composite Materials, Toronto, Canada, April 16-20, 1978

Composite materials are discussed with reference to their mechanical and physical properties, fatigue and fracture testing and analysis, nondestructive evaluation, fabrication, and commercial applications. Particular papers are presented on such topics as analysis of mechanical strength data from hybrid laminates of glass and graphite fibers, graphite-aluminum composites, the mechanical behavior of molybdenum-reinforced metal composites, and composite laminate application in magnetic fusion energy superconducting magnet systems.

Noton, B. R.↗

NASA NTRS1979

High temperature dynamic modulus and damping of aluminum and titanium matrix composites

Dynamic modulus and damping capacity property data were measured from 20 to over 500 C for unidirectional B/Al (1100), B/Al (6061), B/SiC/Al (6061), Al2O3/Al, SiC/Ti-6Al-4V, and SiC/Ti composites. The measurements were made under vacuum by the forced vibration of composite bars at free-free flexural resonance near 2000 Hz and at strain application below 0.000001. The damping of B/Al composites was found at all temperatures to be significantly greater than the damping of the Al2O3/Al and SiC/Ti composites, with little variation observed in the dynamic moduli of specimens having almost the same fiber content. It is concluded that on the practical level, the finding of a damping-strength correlation supports the use of composite damping measurements for the nondestructive evaluation of boron fiber strength in as-fabricated and heat-treated B/Al (6061) composites.

Dicarlo, J. A.↗

NASA NTRS1980

Development of failure model for nickel cadmium cells

The development of a method for the life prediction of nickel cadmium cells is discussed. The approach described involves acquiring an understanding of the mechanisms of degradation and failure and at the same time developing nondestructive evaluation techniques for the nickel cadmium cells. The development of a statistical failure model which will describe the mechanisms of degradation and failure is outlined.

Gupta, A.↗

NASA NTRS1980

Simulation of transducer-couplant effects on broadband ultrasonic signals

The increasing use of broadband, pulse-echo ultrasonics in nondestructive evaluation of flaws and material properties has generated a need for improved understanding of the way signals are modified by coupled and bonded thin-layer interfaces associated with transducers. This understanding is most important when using frequency spectrum analyses for characterizing material properties. In this type of application, signals emanating from material specimens can be strongly influenced by couplant and bond-layers in the acoustic path. Computer synthesized waveforms were used to simulate a range of interface conditions encountered in ultrasonic transducer systems operating in the 20 to 80 MHz regime. The adverse effects of thin-layer multiple reflections associated with various acoustic impedance conditions are demonstrated. The information presented is relevant to ultrasonic transducer design, specimen preparation, and couplant selection.

Vary, A.↗

NASA NTRS1979

Effects of material inhomogeneities on ultrasonic measurements - The problem and a solution

Most ultrasonic measurements of materials involve the generation of an acoustic wave and the propagation of that wave from a transducer through a coupling medium to a specimen under test. After interacting with the specimen, the wave propagates through the coupling medium to a receiving transducer and is converted to an electrical signal. The information presented to the observer by the electrical signal depends on each element of the system. In this paper, the role that the receiving transducer plays in ultrasonic measurements is examined. The phase-sensitive nature of conventional receiving transducers has, for the most part, been neglected in nondestructive evaluations. This is shown to lead to significant data misinterpretation. A new acoustoelectric transducer (AET) has been developed which is phase insensitive. Comparative data obtained with both conventional and AET transducers are presented and discussed. The AET is shown to produce more accurate measurements for the cases investigated.

Heyman, J. S.↗

NASA NTRS1980

Simulation of transducer-couplant effects on broadband ultrasonic signals

The increasing use of broadband, pulse-echo ultrasonics in nondestructive evaluation of flaws and material properties has generated a need for improved understanding of the way signals are modified by coupled and bonded thin-layer interfaces associated with transducers. This understanding is most important when using frequency spectrum analyses for characterizing material properties. In this type of application, signals emanating from material specimens can be strongly influenced by couplant and bond-layers in the acoustic path. Computer synthesized waveforms were used to simulate a range of interface conditions encountered in ultrasonic transducer systems operating in the 20to 80-MHz regime. The adverse effects of thin-layer multiple reflections associated with various acoustic impedance conditions are demonstrated. The information presented is relevant to ultrasonic transducer design, specimen preparation, and couplant selection.

Vary, A.↗