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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 469 records · Page 26
All sourcesNASA NTRSDOE OSTI
DOE OSTI2021

Photonic Curing of Nickel Oxide Transport Layer and Perovskite Active Layer for Flexible Perovskite Solar Cells: A Path Towards High-Throughput Manufacturing

High-throughput roll-to-roll (R2R) manufacturing of perovskite solar cells (PSCs) is currently limited by thermal processes that take tens of minutes each, translating to impractically long annealing tools at high web speeds. In addition, PSCs are usually made with metal oxide transport layer materials that require high temperatures for thermal annealing. Here, we demonstrate the fabrication of PSCs using photonic curing, instead of thermal annealing, to convert NiO x directly from sol-gel precursors for hole transport layers and to crystallize methylammonium lead iodide (MAPbI 3 ) active layers on flexible Willow ® Glass substrates. Photonic curing uses short, intense pulses of light to process materials at a high speed, hence it is compatible with R2R manufacturing. We achieved power conversion efficiencies (PCEs) of 11.7% in forward-scan and 10.9% in reverse-scan for PSCs made with photonic cured NiO x and MAPbI 3 films. Furthermore, both NiO x and MAPbI 3 films could be processed with a single photonic curing pulse, with a web speed of 5.7 m/min, and still produce PCEs comparable to thermally annealed control samples. Based on the single-pulse photonic curing condition for each film, we project a web speed of 26 m/min, laying a pathway to high-throughput production of perovskite solar modules.

14 SOLAR ENERGY↗
NASA NTRS1980

Carbon, nitrogen and oxygen isotopes in the low energy galactic cosmic rays

The isotopes of C, N, and O in the galactic cosmic rays were measured in the 45-106 Mev/nucleon range with data collected during 1973-77 by the cosmic-ray telescope onboard the IMP-7 spacecraft. The ratios of (N-15)/N, (C-13)/C, and ((O-18)/O agreed with previous measurements. Cosmic ray propagation and solar modulation indicate that the measured N isotopic ratio is in agreement with a source ratio of (N-14)/O = 0.03, which is much lower than the solar system abundance ratio.

Guzik, T. G.↗
DOE OSTI2020

Movement of Cracked Silicon Solar Cells During Module Temperature Changes

Cracks in crystalline silicon solar cells can lead to substantial power loss. While the cells' metal contacts can initially bridge these cracks and maintain electrical connections, the bridges are damaged by mechanical loads, including those due to temperature changes. We investigated the metallization bridges that form over cracks in encapsulated silicon solar cells. Microscopic characterization showed that the crack in the silicon can immediately propagate through the metal grid, but the grid can maintain electrical contact once the load is removed. We also quantified the movement of the cell fragments separated by a crack as a function of temperature. Cell fragments are free to move diagonally and to rotate, so the change in gap across the crack during a temperature change varies along the length of the crack. In one sample, we showed that a 10 degrees C temperature change, causing a 2 um increase in the separation of cell fragments, was sufficient to cause a reversible electrical disconnection of metallization bridging a crack.

14 SOLAR ENERGY↗
NASA NTRS1990

Cosmic-ray streaming in the Born approximation

The present work invokes the Born approximation to derive a more accurate expression for the streaming of cosmic rays parallel to the mean magnetic field. While all prior results pertaining to the helicity dependence of the diffusion coefficient and convection speed can be recovered as special cases from this streaming equation, it is concluded that a new set of transport parameters presented here is more appropriate for the solar modulation of galactic cosmic rays. In addition, a new parameter related to time variability, which may be a dominant cause of charge sign-dependent transport of solar particles, is introduced.

Bieber, J. W.↗
NASA NTRS1979

The isotopes of neon in the galactic cosmic rays

The paper examines the results obtained by the University of Chicago instrument on board the IMP 7 satellite used to measure the abundances of Ne-20 and Ne-22 in the galactic cosmic rays during 1973-1977, over the general energy range of 60-230 MeV per nucleon. It is reported that the instrument shows a mass resolution of 0.7 amu(sigma) which was confirmed by calibrating a backup instrument at the LBL Bevalac with separated beams of neon isotopes. Through the use of standard solar modulation and cosmic-ray propagation models, the cosmic-ray source ratio inferred is Ne-22/Ne-20 = 0.38 = or -0.07 which is significantly greater than the present solar system ratio. It is concluded that propagation effects or cross-section uncertainties cannot account for such a large abundance of Ne-22, and thus this measurement provides evidence that the cosmic rays come from a source region where the Ne-22 abundance is substantially greater than in solar system material.

Garcia-Munoz, M.↗
DOE OSTI2022

Microstructure changes during failure of PVDF-based photovoltaic backsheets

The backsheet layer of a solar module provides a safety and environmental barrier to the high voltages running through the photovoltaic (PV) cells and electrical contacts within the core of the module. However, in the past decade, backsheet cracking has become one of the most observed failure modes in PV module field surveys. In this work, the degradation of polyvinylidene fluoride (PVDF)-based backsheets is explored. Backsheet samples are either exposed to accelerated laboratory aging (UV light, heat, and moisture) or collected from the field. Fourier transform infrared and Raman spectroscopy, fragmentation testing, atomic force and scanning electron microscopy, and small-angle neutron scattering are combined to develop an understanding of how chemistry and microstructure evolve during aging. Chemical degradation, surface pitting, polymer phase changes, and anisotropic polymer domains are all observed in aged backsheet samples. The results provide insight into the degradation mechanisms that lead to cracking and field failure of PVDF-based backsheets. The comparison of aged PVDF-based backsheets helps to lay the groundwork for limiting polymer-based failure modes in PV modules.

PVDF↗
DOE OSTI2023

Carbon Electrode with Sputtered Au Coating for Efficient and Stable Perovskite Solar Cells

Halide perovskite solar cells (PSCs) represent a low-cost and high-efficiency solar technology. However, most of the highly efficient PSCs need a noble electrode, such as Au, through thermal evaporation. Here it is reported that a sputtered Au electrode on a PSC could damage the organic hole transport layer (HTL) and the perovskite layer. Here, we report a simple, yet effective sputtered gold nanoparticle decorated carbon electrode to fabricate efficient and stable planar PSCs. The sputtered Au layer on the doctor-bladed coated carbon electrode can be directly applied to the perovskite semicells by mechanical stacking. By optimizing the gold thickness, a power conversion efficiency (PCE) of 16.87% was obtained for the composite electrode-based PSC, while the reference device recorded a PCE of 12.38%. The composite electrode-based device demonstrated 96% performance retention after being stored under humid conditions (50-60%) without encapsulation for ~100 h. This demonstrates a promising pathway toward the commercialization of large-scale manufacturable sputtered electrodes for the PSC solar module.

14 SOLAR ENERGY↗
DOE OSTI2020

Effects of Photovoltaic Module Materials and Design on Module Deformation Under Load

Quasi-static structural finite-element models of an aluminum-framed crystalline silicon photovoltaic module and a glass-glass thin-film module were constructed and validated against experimental measurements of deflection under uniform pressure loading. Specific practices in the computational representation of module assembly were identified as influential to matching experimental deflection observations. Additionally, parametric analyses using Latin hypercube sampling were performed to propagate input uncertainties related to module materials, dimensions, and tolerances into uncertainties in simulated deflection. Sensitivity analyses were performed on the uncertainty quantification datasets using linear correlation coefficients and variance-based sensitivity indices to elucidate key parameters influencing module deformation. Results identified edge tape and adhesive material properties as being strongly correlated to module deflection, suggesting that optimization of these materials could yield module stiffness gains at par with the conventionally structural parameters, such as glass thickness. This exercise verifies the applicability of finite-element models for accurately predicting mechanical behavior of solar modules and demonstrates a workflow for model-based parametric uncertainty quantification and sensitivity analysis. Finally, applications of this capability include the assessment of field environment loads, derivation of representative loading conditions for reduced-scale testing, and module design optimization, among others.

42 ENGINEERING↗
DOE OSTI2021

In-Operando Characterization of P-I-N Perovskite Solar Cell Under Reverse Bias

A solar module is often exposed to a variety of intensity and uniformity illumination conditions throughout a day. In the field, objects or dirt can block light from hitting the module creating a partial shading event. When a partial shading event occurs the module power point tracking system will typically push the shaded cells into reverse bias in order to avoid the current loss from the other series connected illuminated cells. When perovskite solar cells are operated in reverse bias, electrochemical reactions can occur, leading to both reversible and irreversible performance losses. Excess holes generated by reverse bias cause and push the oxidation reaction of halide ions from the lattice to neutral halogen interstitial. Small interstitial halogen atoms can diffuse across the device and potentially move from the perovskite layer and into the transport layers, shifting the fermi levels in the devices. In this investigation we utilize cross-sectional kelvin probe atomic force microscopy to map the band energetics of perovskite solar cells during reverse bias. We observe a 150 meV decrease in the work function of the C 60 . This leads to a decrease of 150 mV and 4 mA/cm 2 in V oc and in J sc respectively. Finally, we discuss methods to prevent this irreversible degradation after a perovskite device is held under reverse bias.

fullerene↗
NASA NTRS1993

Long-term variations of interplanetary magnetic field spectra with implications for cosmic ray modulation

The paper calculates yearly averaged power spectra of interplanetary magnetic field turbulence at 1 AU over the period 1965-1988 for fluctuations in the frequency range 5.8 x 10 exp -6 to 4.6 x 10 exp -5 Hz, corresponding to periods of 6-48 hr. The amplitudes of the spectra vary with the sunspot cycle and are inversely correlated with the intensity of about 10-GeV cosmic rays. The observed spectra are used to calculate a lower limit to the cosmic ray scattering mean free path employing resonant magnetostatic quasi-linear theory for both 'slab' and isotropic geometries of the turbulence. The mean free paths thus obtained are typically about 0.1 AU in the slab model and about 0.3 AU in the isotropic model, but they are not significantly correlated with the modulated galactic cosmic ray intensity recorded by neutron monitors. It is inferred that the scattering processes described by resonant magnetostatic theory play, at best, a very minor role in the solar modulation of about 10-GeV cosmic rays.

Bieber, John W.↗
NASA NTRS1994

The cosmic-ray oxygen and helium spectra measured at Pioneer 10 over the time of the 1987 modulation minimum, and implications for the He/O source ratio

At the time of the recent sunspot minimum in 1987 when the cosmic-ray intensity within the heliosphere was a maximum, Pioneer 10(P10) was at a radial distance of approximately 42 AU. The solar modulation parameter Phi is estimated to have reached a minimum value of approximately 150 MV at P10 at that time, as compared with a minimum value of approximately 500 MV at the Earth. Thus P10 is in a sense effectively approximately 0.7 of the way to the heliospheric modulation boundary whatever its physical distance in astronomical units. Accordingly, the spectra of the various cosmic-ray species are much nearer to the interstellar spectra than any spectra ever before measured. We have therefore examined the penetrating high energy telescope (HET) data from P10 for a 2.5 yr period around 1987 to obtain a statistically accurate spectrum of oxygen nuclei over the energy range from 90 to 450 MeV/nucleon for comparison with a 'reference' interstellar spectrum. A similar spectrum is derived for helium nuclei. These two spectra and their ratios constitute important 'reference' spectra for all of the heavier cosmic-ray nuclei. The cosmic-ray source ratio required to explain the observed He/O ratio, when a full Galactic propagation calculation is carried out including secondary He-4 and He-3 production, is 15.9. The implications of this very low ratio and a comparison with the He/O ratio measured at high energies are discussed.

Webber, W. R.↗
NASA NTRS1974

Implications of the reported low energy electron gradients

A recently reported measurement of a small electron gradient in the energy range from 1.9 to 8.4 MeV by Webber et al. (1973) is interpreted in terms of a large local value of the scattering mean free path for these particles. The possibility that the scattering mean free path may be large throughout the modulation region is then investigated under the assumption of an azimuthally symmetric modulation region of 5 AU extent, the applicability of the diffusion-convection-adiabatic energy loss transport equation, and a galactic origin for the low-energy electrons. The implications for the solar modulation of electrons and the interstellar electron spectrum are discussed.

Lezniak, J. A.↗
NASA NTRS1980

Solar activity during the past 10,000 years from radionuclides in lunar samples

The radionuclides Ar-37, Ar-39, H-3, and C-14 in lunar samples are related to solar activity during time periods corresponding to their mean lives. The Ar-37 activities at shallow depths vary with each Apollo mission according to the intensities of the large solar flares preceding the mission. At large depths, the Ar-37 activities are independent of solar flares and decrease with an attenuation length that is in accord with the energy spectrum of the galactic cosmic rays. The Ar-39 depth-profile differs somewhat from galactic cosmic-ray expectation; the difference may be caused by solar modulation during Maunder Minima periods. The H-3 and C-14 activities at shallow depths are considerably higher than expected from galactic cosmic rays. The high H-3 is explained by solar-flare interactions during the past 60 years. The high C-14 activities at shallow depths are caused in part by solar-flare interactions during the past 10,000 years and in part by solar-wind implantations. Solar wind-implanted C-14 is indicated by the grain-size and temperature-release dependence of C-14 in surface soil.

Fireman, E. L.↗
DOE OSTI2026

Nanoscale Amorphization of Poly(Triarylamine) for Efficient and Stable Inverted Perovskite Photovoltaics

Perovskite solar modules require hole-selective layers that combine efficient charge extraction, interfacial uniformity and scalable processing. Poly(triarylamine) (PTAA) is widely used in high-performance inverted perovskite photovoltaics, but its nanoscale crystallization and aggregation on indium tin oxide can disrupt film continuity, increase interfacial recombination and limit module stability. Here we show that 4-fluorobenzylphosphonic acid (4FBPA) modifies the surface of indium tin oxide to induce nanoscale amorphization of PTAA, forming a uniform sub-10-nm hole-selective layer. The molecule binds to indium tin oxide through a dehydration reaction, tunes the work function and surface free energy of the photoanode, and improves energy-level alignment with PTAA. The resulting amorphous PTAA film shows enhanced conductivity and hole extraction, suppresses non-radiative recombination at the buried interface and promotes more uniform perovskite growth. Inverted perovskite solar cells reach a power conversion efficiency of 26.63%, while blade-coated modules achieve a certified quasi-steady-state efficiency of 23.01%. The modules retain 95.9% of their initial efficiency after 2,600 hours of maximum-power-point operation under 1-sun illumination at 65 +- 5 degrees C in nitrogen. These results identify nanoscale amorphization of polymeric hole-selective layers as a route to efficient and stable inverted perovskite photovoltaics.

14 SOLAR ENERGY↗
DOE OSTI2024

Reducing Thermal Degradation of Perovskite Solar Cells during Vacuum Lamination by Internal Diffusion Barriers

Current photovoltaic (PV) panels typically contain interconnected solar cells that are vacuum laminated with a polymer encapsulant between two pieces of glass or glass with a polymer backsheet. This packaging approach is ubiquitous in conventional photovoltaic technologies such as silicon and thinfilm solar modules, contributing to thermal management, mechanical reinforcement, and environmental protection to enable the long lifetimes necessary to become financially acceptable. Commercial vacuum lamination processes typically occur at 150 °C to ensure cross-linking and/or glass bonding of the encapsulant to the glass and PV cells. Perovskite solar cells (PSCs) have emerged as a promising next-generation PV technology that is known to degrade under thermal stresses, especially at temperatures above 100 °C. In this study, we determine degradation modes during lamination and engineer internal diffusion barriers within the PSC to withstand the harsh thermal conditions of vacuum lamination. PSCs with self-assembled monolayers at the ITO interface and SnO X layers deposited by atomic layer deposition at the electron extraction side of the device endured vacuum lamination at conditions typical of commercial PV processes (150 °C) without degradation. This work demonstrates that perovskite PV can be integrated into the existing module lamination process, enabling future single- and multijunction modules utilizing perovskite absorbers.

14 SOLAR ENERGY↗
NASA NTRS1981

Process development for automated solar cell and module production. Task 4: Automated array assembly

Progress in the development of automated solar cell and module production is reported. The unimate robot is programmed for the final 35 cell pattern to be used in the fabrication of the deliverable modules. The mechanical construction of the automated lamination station and final assembly station phases are completed and the first operational testing is underway. The final controlling program is written and optimized. The glass reinforced concrete (GRC) panels to be used for testing and deliverables are in production. Test routines are grouped together and defined to produce the final control program.

Hagerty, J. J.↗
DOE OSTI2026

Knowledge-Based Hazardous Waste Determinations for Solar Photovoltaic (PV) Modules: A Foundational Study

This report explores using "generator knowledge" to determine whether a solar photovoltaic (PV) module must be managed as hazardous waste prior to recycling or landfilling. Generator knowledge is a legal term and existing regulatory pathway for making a hazardous waste determination that has been used by other industries but is a relatively unknown option to the PV industry. In the United States, a hazardous waste determination often acts as a pre-requisite to recycle or landfill a PV module. The results of the hazardous waste determination dictate whether the PV module must be managed as hazardous waste or nonhazardous solid waste. Managing a PV module as hazardous waste requires compliance with stringent U.S. federal and state hazardous waste law. In addition to increased management costs, which can be ten times higher, legal liability for PV modules regulated as hazardous waste is also heightened with both civil and criminal penalties for noncompliance which includes making an inaccurate or faulty hazardous waste determination. The most common reason a PV module would be regulated as hazardous is if it contains a regulated metal in an amount that equals or exceeds the toxicity characteristic limits. To determine whether a PV module exhibits a hazardous characteristic, the regulated person/entity must "apply knowledge...in light of the materials and processes used." In the absence of adequate knowledge to determine whether the PV module is hazardous, it must be tested using Test Method 1311 Toxicity Characteristic Leaching Procedure (TCLP) or an equivalent EPA-approved method. Although TCLP is the predominant method used to today to make a hazardous waste determination for PV modules, evidence from this study concludes it is not practical to TCLP test every PV module even in a single utility-scale installation, and a scalable solution is needed. This study finds that knowledge-based hazardous waste determinations may allow a regulated person/entity to make a hazardous waste determination for more than one PV module at one time - making this regulatory pathway a potential scalable solution. Through legal analysis and interviews with 44 experts, the authors explore what it means to make an accurate knowledge-based hazardous determination for PV modules considering sources and forms of information as well as potential limitations. The work aims to provide a foundation for building consensus on whether knowledge-based hazardous determinations are a viable, scalable industry approach for solar.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗