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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 487 records · Page 27

Thermal design of composite materials high temperature attachments

The thermal aspects of using filamentary composite materials as primary airframe structures on advanced atmospheric entry spacecraft such as the space shuttle vehicle were investigated to identify and evaluate potential design approaches for maintaining composite structures within allowable temperature limits at thermal protection system (TPS) attachments and/or penetrations. The investigation included: (1) definition of thermophysical data for composite material structures; (2) parametric characterization and identification of the influence of the aerodynamic heating and attachment design parameters on composite material temperatures; (3) conceptual design, evaluation, and detailed thermal analyses of temperature limiting design concepts; and (4) the development of experimental data for assessment of the thermal design methodologies and data used for evaluation of the temperature-limiting design concepts. Temperature suppression attachment concepts were examined for relative merit. The simple isolator was identified as the most weight-effective concept and was selected for detail design, thermal analysis, and testing. Tests were performed on TPS standoff attachments to boron/aluminum, boron/polyimide and graphite/epoxy composite structures.

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Costs and benefits of composite material applications to a civil STOL aircraft

Costs and benefits of advanced composite primary airframe structure were studied to determine cost-effective applications to a civil STOL aircraft designed for introduction in the early 1980 time period. Applications were assessed by comparing costs and weights with a baseline metal aircraft which served as a basis of comparison throughout the study. Costs as well as weights were estimated from specific designs of principal airframe components, thus establishing a cost-data base for the study. Cost effectiveness was judged by an analysis that compared direct operating costs and return on investment of the composite and baseline aircraft. A systems operations analysis was performed to judge effects of the smaller, lighter composite aircraft. It was determined that broad applications of advanced composites to the airframe considered could be cost-effective, but this advantage is strongly influenced by structural configuration and several key cost categories.

Logan, T. R.↗

Spacelab payload accommodation handbook. Preliminary issue

The main characteristics of the Spacelab system are described. Sufficient information on Spacelab capabilities is provided to enable individual experimenters or payload planning groups to determine how their payload equipment can be accomodated by Spacelab topics discussed include major spacelab/experiment interfaces; Spacelab payload support systems and requirements the experiments must comply with to allow experiment design; and development and integration up to a level where a group of individual experiments are integrated into a complete Spacelab payload using Spacelab racks/floors and pallet segments. Integration of a complete Spacelab payload with Spacelab subsystems, primary module structure etc., integration of Spacelab with the Orbiter and basic operational aspects are also covered in this preliminary edition of the handbook which reflects the current Spacelab baseline design and is for information only.

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Trapped rubber processing for advanced composites

Trapped rubber processing is a molding technique for composites in which precast silicone rubber is placed within a closed cavity where it thermally expands against the composite's surface supported by the vessel walls. The method has been applied by the Douglas Aircraft Company, under contract to NASA-Langley, to the design and fabrication of 10 DC-10 graphite/epoxy upper aft rudder assemblies. A three-bay development tool form mold die has been designed and manufactured, and tooling parameters have been established. Fabrication procedures include graphite layup, assembly of details in the tool, and a cure cycle. The technique has made it possible for the cocured fabrication of complex primary box structures otherwise impracticable via standard composite material processes.

Marra, P. J.↗

The effect of moisture on the dynamic thermomechanical properties of a graphite/epoxy composite

A study has been made of the effect of moisture absorption on the dynamic thermomechanical properties of a graphite/epoxy composite recently considered for building primary aircraft structures. Torsional braid analysis (TBA) and thermomechanical analysis (TMA) techniques were used to measure changes in the glass transition temperature (Tg) and the initial softening temperature (heat distortion temperature, HDT) of T-300/5209 graphite/epoxy composites exposed to room temperature water soak.

Sykes, G. F.↗

Composites emerging for aeropropulsion applications

The paper deals with applying composites to the cold- and hot-section components of aircraft turbine engines and analyzing composite structures. The primary experience to date has been with graphite-epoxy materials. The emerging new composites based on fabricable polyimides will find application in components that can operate at temperatures higher than the 350 F allowed by the epoxies. Further major benefits would result if the fiber-reinforced polymer composites could be used for key rotating components, such as the fans of large high-bypass-ratio engines. For the very critical hot turbine components, fiber-reinforced superalloys for turbine blades are considered.

Ault, G. M.↗

A three-dimensional simulation of transition and early turbulence in a time-developing mixing layer

The physics of the transition and early turbulence regimes in the time developing mixing layer was investigated. The sensitivity of the mixing layer to the disturbance field of the initial condition is considered. The growth of the momentum thickness, the mean velocity profile, the turbulence kinetic energy, the Reynolds stresses, the anisotropy tensor, and particle track pictures of computations are all examined in an effort to better understand the physics of these regimes. The amplitude, spectrum shape, and random phases of the initial disturbance field were varied. A scheme of generating discrete orthogonal function expansions on some nonuniform grids was developed. All cases address the early or near field of the mixing layer. The most significant result shows that the secondary instability of the mixing layer is produced by spanwise variations in the straining field of the primary vortex structures.

Cain, A. B.↗

Determination of rarefied-flow aerodynamics of the Shuttle orbiter from flight measurements on STS-6 and STS-7

This report presents the flight data results from the High Resolution Accelerometer Package (HiRAP) experimment on the sixth and seventh Shuttle missions (i.e. STS-6 and STS-7). The data have been reduced to produce aerodynamic force coefficients, principally L/D in the rarefied flow regime. Also, a technique is used to extract approximate body-axis aerodynamic coefficients from the flight data. Comparisons of the rarefied transition flow aerodynamic behavior between the two sets of flight data indicate differences, primarily in the free-molecule flow coefficients; i.e. STS-7 shows a free-molecule flow behavior which correlates with diffuse surface reflection conditions, while STS-6 does not. The data have also been used to estimate the density profiles in the atmosphere. The atmospheric density is generated from 60 to 160 km from each flight. The density profiles produced have a primary wave structure and differences are observed between the two sets of flight data. A new rarefied transitional flow aerodynamic bridging formula has been generated from the flight data. Comparisons with the flight bridging formula and existing Monte Carlo and wind-tunnel data are made.

Blanchard, R. C.↗

New techniques for fusion bonding and replication for large glass reflectors

Lightweight, space-deployable glass honeycomb telescope primary mirror structures are produced by a novel method which involves the heating to softening temperature of many borosilicate or silica glass tube sections that are packed to form a honeycomb matrix and filled with a high expansion coefficient refractory sand. The close packed tubes yield a hexagonal-cell honeycomb. Attention is given to the results of an experiment in which a highly refractory master was used to shape a honeycomb of less refractory glass, employing a 1-micron thick, vacuum-deposited gold coating as a parting layer between the two.

Angel, J. R. P.↗

Spatial greenstone-gneiss relationships: Evidence from mafic-ultramafic xenolith distribution patterns

The distribution patterns of mafic-ultramafic xenoliths within Archaean orthogneiss terrain furnish an essential key for the elucidation of granite-greenstone relations. Most greenstone belts constitute mega-xenoliths rather than primary basin structures. Transition along strike and across strike between stratigraphically low greenstone sequences and xenolith chains demonstrate their contemporaneity. These terrains represent least deformed cratonic islands within an otherwise penetratively foliated deformed gneiss-greenstone crust. Whereas early greenstone sequences are invariably intruded by tonalitic/trondhjemitic/granodioritic gneisses, stratigraphically higher successions may locally overlap older gneiss terrains and their entrained xenoliths unconformably. The contiguity of xenolith patterns suggests their derivation as relics of regional mafic-ultramafic volcanic crustal units and places limits on horizontal movements between individual crustal blocks.

Glikson, A. Y.↗

Euler and Navier-Stokes solutions for the leeside flow over delta wings at supersonic speeds

Distinctly different types of leeside flowfields over highly swept sharp leading edge delta wings in supersonic flow were numerically simulated using Euler and Navier-Stokes solvers. The Euler code was seen to be adequate only in predicting primary flow structures (leading edge vortex and cross flow shock) whereas the Navier-Stokes code was capable of predicting secondary flow structures (i.e., secondary vortex). A comparison of laminar and turbulent Navier-Stokes solutions indicated that the turbulent boundary layer model is more accurate in predicting the effect of the boundary layer model on the flowfield. Also, the Navier-Stokes code indicated detailed flow structures not observed in the qualitative experimental data available (i.e., vapor screen photographs) indicating a need for quantitative flow field data.

Mcmillin, S. N.↗

Durability of composites

Fiber reinforced materials (composites) are considered very seriously for use in primary loadbearing structures. However, the pace at which they will actually be introduced into the structural designs of the future very much depends on the solution of a critical problem, which is the inability to predict the long term behavior of the material in a given service environment. The research and development of integrity evaluation and lifetime prediction schemes for composite materials is thus a burning issue. The information presented is part of an ongoing program which is directed toward and accelerated determination of the endurance limits of composite materials. Real-time testing is simply not feasible because enough integrity has to be designed into composite structures such that they have a service life which is often as long as twenty or thirty years.

Hiel, Clem C.↗

A Protection And Detection Surface (PADS) for damage tolerance

A protection and detection surface (PADS) concept was studied for application to composite primary aircraft structures. A Kevlar-epoxy woven face sheet with a Rohacell foam core was found to be the most effective PADS configuration among the configurations evaluated. The weight of the PADS configuration was estimated to be approximately 17 pct of the structural weight. The PADS configuration was bonded to graphite-epoxy base laminates, and up to a 70 pct improvement in compression-after-impact failure strains was observed.

Shuart, Mark J.↗

Numerical simulation of the viscous flow around a simplified F/A-18 at high angles of attack

A numerical method developed for solving the viscous flow around three-dimensional complex configurations is presently used to simulate the flow around a simplified F/A-18 configuration encompassing forebody, wing, leading-edge extension, faired-over inlet, and deflected wing leading-edge flaps, at Mach 0.243 and 30.3 deg angle of attack. The computational results show the details of the flowfield structure, including primary, secondary, and tertiary separation lines, the development of forebody and leading-edge extension vortex, and the burst of this vortex. A grid-refinement study is conducted to assess the effect of grid characteristics on solution accuracy. Substantial agreement is obtained between these results and flight data.

Rizk, Yehia M.↗

Plan, formulate, and discuss a NASTRAN finite element model of the AH-64A helicopter airframe

A discussion of modeling plan objectives, followed by a description of the AH-64A aircraft including all general features, major components, and primary and structure definitions are presented. Following the aircraft description, a discussion of the modeling guidelines and model checkout procedure are provided. The NASTRAN finite element analysis is set up to be suitable to predict both static internal loads and vibrations. Finally, the results, schedule, and planned versus actual manhours for this work are presented.

Christ, Richard A.↗

Environmental constraints imposed on High-Speed Civil Transport (HSCT) designs

This paper assesses airframe and engine technologies in terms of the preliminary environmental design goals for the HSCT. The preliminary goals are: (1) no adverse change in stratospheric ozone concentration caused by engine emissions; (2) meet FAR Stage 3 noise limits and operate within airport community noise exposure guidelines; and (3) minimize the environmental impact of overland sonic booms. The effects of design Mach number, low-emission combustors, engine fuel efficiency, and route structure are primary parameters affecting stratospheric emission effects. To minimize community noise, the engine cycle/noise suppression devices and high-lift devices must be developed, and operational procedures must be developed. To minimize the sonic boom impact, cruise weight, aircraft length, cruise altitude, and aircraft shape are the prime parameters to be considered. The detrimental effects of environmental constraints on aircraft operational costs are evaluated through tradeoff studies.

Mortlock, Alan↗

ART/Ada design project, phase 1. Task 2 report: Detailed design

Various issues are studied in the context of the design of an Ada based expert system building tool. Using an existing successful design as a starting point, the impact is analyzed of the Ada language and Ada development methodologies on that design, the Ada system is redesigned, and its performance is analyzed using both complexity-theoretic and empirical techniques. The algorithms specified in the overall design are refined, resolving and documenting any open design issues, identifying each system module, documenting the internal architecture and control logic, and describing the primary data structures involved in the module.

Allen, Bradley P.↗

Structure and Mechanics

Artemis is a Common Lunar Lander (CLL) design for the Space Exploration Initiative (SEI). Structure factors for the CLL's primary and secondary structures are listed in tabular form. Additionally, engineering drawings of various systems, including the propulsion and landing systems, are presented.

Sanger, George↗