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At least 487 records · Page 27

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NASA NTRS1989

Miniature multiple-function probe for OTV turbopump health monitoring

A miniature multifunction rotating machinery shaft displacement sensor designed for a turbopump health monitoring system is described. The sensor probe tip has three independent sensing electrodes running in a groove made in the shaft of the machine. One of these electrodes, situated at the tip of the sensor, measures the radial displacement of the shaft, while the two side electrodes measure the axial displacements of the sides of the groove. The displacement sensor is also used to measure speed, by providing a notch in the side of the groove facing one sensor electrode. Results obtained with experimental sensors demonstrated that multifunction capacitive sensing is practical and reduces instrumentation penetration into rotating machinery housings.

Bickford, R. L.↗

NASA NTRS1989

Two stage gear tooth dynamics program

The epicyclic gear dynamics program was expanded to add the option of evaluating the tooth pair dynamics for two epicyclic gear stages with peripheral components. This was a practical extension to the program as multiple gear stages are often used for speed reduction, space, weight, and/or auxiliary units. The option was developed for either stage to be a basic planetary, star, single external-external mesh, or single external-internal mesh. The two stage system allows for modeling of the peripherals with an input mass and shaft, an output mass and shaft, and a connecting shaft. Execution of the initial test case indicated an instability in the solution with the tooth paid loads growing to excessive magnitudes. A procedure to trace the instability is recommended as well as a method of reducing the program's computation time by reducing the number of boundary condition iterations.

Boyd, Linda S.↗

NASA NTRS1990

Analysis of the National Transonic Facility mishap

The nonlinear dynamic finite element code DYnamic Crash Analysis of STructures (DYCAST) was used to model an accident scenario that occurred at the National Transonic Facility (NTF) wind tunnel. A post mishap investigation revealed that a total of five upstream bulkhead fairing plates were missing, three in one location and two in another. These plates were drawn into the wind tunnel's composite fan blades causing extensive damage. A DYCAST model was developed to determine if one-half of a small thermal shield flange clamp, weighing approximately 2.7 lbs., could have spun off the NTF drive shaft and impacted the bulkhead fairing plates with sufficient energy to cause failure of the attachment bolts. The clamp was presumed to have spun off at a tangent from the NTF drive shaft at a velocity of 1624 in/sec (drive shaft rotating at 580 rpm). The DYCAST analytical model predicts that impact of the 2.7 lbs projectile failed all of the bolts in two of the fairing plates allowing them to escape from the bulkhead ring with a low velocity of a few in/sec.

Fasanella, Edwin L.↗

NASA NTRS1989

Tooth contact shift in loaded spiral bevel gears

An analytical method is presented to predict the shifts of the contact ellipses of spiral bevel gear teeth under load. The contact ellipse shift is the motion of the tooth contact position from the ideal pitch point to its location under load. The shifts are due to the elastic motions of the gear and pinion supporting shafts and bearings. The calculations include the elastic deflections of the gear shafts and the deflections of the four shaft bearings. The method assumes that the surface curvature of each tooth is constant near the unloaded pitch point. Results from these calculations will help designers reduce transmission weight without seriously reducing transmission performance.

Savage, M.↗

NASA NTRS1991

"Bearingless" Bull Gear

Concept for mounting bull gear eliminates need for heavy bull-gear shaft and its supporting bearings otherwise required to react large loads. Three pairs of pinion gears supply torque to bull gear. Provides lateral support, eliminating need for bull-gear shaft and its bearing. Supporting rings with outer surfaces meeting at pitch circles react lateral loads. Intended primarily for application in helicopter in which bull gear on shaft turning rotor combines driving torques from three or more engines.

Kish, J.↗

NASA NTRS1989

Analysis of the SSME HPOTP bearing inlet cavity

Analysis of the flow in the Space Shuttle Main Engine (SSME) high pressure oxygen turbopump (HPOTP) bearing no. 1 inlet cavity was completed in support of return-to-flight. With the incorporation of several design changes in the Phase 2 turbopump, rotordynamic stability of the pumps was enhanced, but the durability and life of the LOX-cooled bearings has decreased. During the post-Challenger SSME recertification, the causes of limited bearing durability were investigated. One topic addressed was the flow environment upstream of the pump-end bearing and the effect of seal exit swirl and a cavity anti-vortex rib on the bearing environment and life. The objective is to define the hydrodynamic environment upstream of the pump-end bearing and determine the effect of seal exit swirl and the anti-vortex rib on bearing inlet swirl. The problem was posed as an axisymmetric cavity flow with the computational domain extending from the seal exit to the bearing inlet. This domain was discretized with 22800 grid points. Boundary conditions were obtained from a 1-D model of the SSME coolant path. The inlet Mach number was 0.19 and the problem was solved with the CMINT code utilizing the Briley-McDonald/Beam-Warming algorithm with preconditioning to speed convergence at low Mach numbers. Three parametric cases with inlet swirl of 50 percent shaft speed (labyrinth seal), 20 percent shaft speed (damping seal), and no inlet swirl were considered. Computational results indicate large vortical flow structures in the cavity, with the labyrinth, damping, and no-swirl cases yielding bearing inlet swirl rates of 14, 10, and 9 percent of shaft speed, respectively. When these results were used as input to the SHABRETH bearing model, limited durability could not be explained by these small differences in swirl. Also, based on these results, a proposed design change for the cavity anti-vortex rib was not implemented by the SSME chief engineer.

Mcconnaughey, P. K.↗

NASA NTRS1990

Dynamic analysis of rotor blade undergoing rotor power shutdown

A rigid flap-lag blade analysis was developed to simulate a rotor in a wind tunnel undergoing an emergency power shutdown. Results show that for a rotor at a nonzero shaft tilt angle undergoing an emergency power shutdown, the oscillatory lag response is divergent. The mean lag response is large when tested at high collective pitch angles. Reducing the collective pitch during the emergency shutdown reduces the steady lag response. Increasing the rotor shaft tilt angle increases the oscillatory lag response component. The blade lag response obtained by incorporating a nonlinear lag damper model indicates that in this case the equivalent linear viscous damping is lower than originally expected. Simulation results indicate that large oscillatory lag motions can be suppressed if the rotor shaft is returned to the fully vertical position during the emergency power shutdown.

Nguyen, Khanh Quoc↗

NASA NTRS1991

Distillation of H2O from hard-frozen Martian permafrost

The authors present a method for distillation of hard-frozen Martian permafrost. A cable-tool is drilled into hard frozem permafrost to a depth of 10 to 20 m. They calculate that a 10 m hole could be drilled in a few days. A 10 m shaft with a diameter equal to the bore is inserted into the hole, and a air tight tent-like structure is erected over the borehole. Photovoltaic cells mounted on the tent supply electrical energy that is dissipated in the shaft. Drilling power can be supplied by other sources. With 1000 watts, the shaft can be heated to near 350 K, producing relatively high temperatures in the vicinity of the borehole. Surrounding H2O is vaporized and diffuses up through the regolith. The authors calculate that a tent of a radius of no more than a few meters would intercept most of the H2O as it diffused to the surface. Calculations suggest that it would require perhaps 30 days to extract H2O from most of the volume drained by this technique. Assuming that the hard frozen regolith is no more than 10 percent ice, the author's calculate that that about 2890 kg of H2O could be extracted in 30 days. Since the nominal requirement for each crew member is about 5 kg/day, one such borehole might be expected to supply enough H2O to maintain a crew of 5 for perhaps 100 days. Additional engineering studies will be done to attempt to improve the capacity or efficiency of this method.

Zent, A. P.↗

NASA NTRS1991

Analysis of foil bearings for high speed operation in cryogenic applications

The general objective of this project is to develop analysis tools which are required for the design of foil bearings to be used in cryogenic applications. During the second year of this project, a general analysis approach and code for journal bearings operating under steady state conditions will be completed. This will be followed by the initiation of an investigation into transient behavior of foil bearings to determine their performance in rotor systems. Foil bearings have been proposed as an alternative to rolling element bearings for use in cryogenic turbopumps in liquid propellant rocket engines. This type of bearing offers several advantages over rolling element bearings since they would use the cryogenic pump fluid for a lubricant and have structural flexibility. These bearings have the potential of high reliability and long life. The bearing surface is constructed of a 'foil' which resists deflection by a combination of bending, membrane, and elastic foundation effects. The relative motion between the rotating shaft and the foil causes pressure in the fluid film to develop. This pressure deflects the the foil surface away from the shaft. Once a full fluid film is established between the foil and the rotor shaft, contact no longer takes place and there is no subsequent wear of the surfaces. The flexible foil structure of the bearing allows it to compensate for minor tolerance and manufacturing defects. This same flexibility also has a significant effect on the dynamic performance of the rotor-bearing system.

Carpino, Marc↗

NASA NTRS1992

Intensity-Modulated Fiber-Optic Tachometer

Proposed optoelectronic tachometer determines speed of rotation of shaft by measuring fluctuations in intensity of light reflected from notches on shaft. Dual fiber-optic sensor imparts insensitivity to displacements of shaft.

Daniel, James A.↗

NASA NTRS1992

Lateral Deflections Of Ball Bearings Reveal Wear

Wear in ball bearings supporting shaft in housing quantified via measurement of lateral deflection of shaft with respect to housing as function of lateral force applied between shaft and housing. Method devised to estimate wear in bearings of high-pressure-liquid-oxygen turbopump of main engine of Space Shuttle, without having to disassemble pump or dismount it from engine. Applicable to other rotating machinery. Helps inspectors determine quickly, noninvasively, and in field whether bearings should be replaced. Force necessary to produce given lateral deflection measured over range large enough to characterize radial clearances and stiffness.

Gurada, Gaston A.↗

NASA NTRS1991

The Rocketdyne Multifunction Tester. Part 1: Test Method

The Rocketdyne Multifunction Tester is a general purpose test apparatus which utilizes axial and radial magnetic bearings as shaft excitation devices. The tester is modular in design so that different seal and bearing packages can be tested on the same test stand. The tester will be used for rotordynamic coefficient extraction, as well as life and fluid/material compatibility evaluations. Use of a magnetic bearing as a shaft excitation device opens up many possibilities for shaft excitation and rotordynamic coefficient extraction. In addition to describing the basic apparatus, some of the excitation and extraction methods are described. Some of the excitation methods to be discussed include random, aperiodic, harmonic, impulse and chirp.

Murphy, Brian T.↗

NASA NTRS1991

The Rocketdyne Multifunction Tester. Part 2: Operation of a Radial Magnetic Bearing as an Excitation Source

The operation of the magnetic bearing used as an excitation source in the Rocketdyne Multifunction Tester is described. The tester is scheduled for operation during the summer of 1990. The magnetic bearing can be used in two control modes: (1) open loop mode, in which the magnetic bearing operates as a force actuator; and (2) closed loop mode, in which the magnetic bearing provides shaft support. Either control mode can be used to excite the shaft; however, response of the shaft in the two control modes is different due to the alteration of the eigenvalues by closed loop mode operation. A rotordynamic model is developed to predict the frequency response of the tester due to excitation in either control mode. Closed loop mode excitation is shown to be similar to the excitation produced by a rotating eccentricity in a conventional bearing. Predicted frequency response of the tester in the two control modes is compared, and the maximum response is shown to be the same for the two control modes when synchronous unbalance loading is not considered. The analysis shows that the response of this tester is adequate for the extraction of rotordynamic stiffness, damping, and inertia coefficients over a wide range of test article stiffnesses.

Hawkins, L. A.↗

NASA NTRS1992

Rotating-unbalanced-mass devices and methods for scanning balloon-borne-experiments, free-flying spacecraft, and space shuttle/space station attached experiments

A method and apparatus for scanning balloon-borne experiments, free-flying spacecraft, or gimballed experiments mounted on a space shuttle or space station, makes use of one or more rotating unbalanced mass devices for selectively generating circular, line, or raster scan patterns for the experiment line of sight. An auxiliary control system may also be used in combination with the rotating unbalanced mass device, for target acquisition, keeping the scan centered on the target, or for producing complementary motion for raster scanning. The rotating unbalanced mass makes use of a mass associated with a drive shaft, such mass having a center of gravity which is displaced from the drive shaft rotation axis. The drive shaft is driven with a substantially constant angular velocity, thereby resulting in relatively low power requirements since no acceleration or deceleration of the mass is generally involved during steady state operations. The resulting centrifugal force of the rotating unbalanced mass is used to generate desired reaction forces on the experiment or spacecraft to create a desired scan pattern for the experiment line of sight.

Polites, Michael E.↗

NASA NTRS1992

Vibration transmission through rolling element bearings. IV - Statistical energy analysis

A theoretical broadband coupling-loss factor is developed analytically for use in the statistical energy analysis (SEA) of a shaft-bearing-plate system. The procedure is based on the solution of the boundary-value problem at the plate-bearing interface and incorporates a bearing-stiffness matrix developed by the authors. Three examples are utilized to illustrate the SEA incorporating the coupling-loss factor including: (1) a shaft-bearing-plate system; (2) a plate-cantilevered beam; and (3) a circular-shaft-bearing plate. The coupling-loss factor in the case of the thin plate-cantilevered beam is found to be more accurate than that developed by Lyon and Eichler (1964). The coupling-loss factor is described for the bearing system and extended to describe the mean-square vibratory response of a rectangular plate. The proposed techniques are of interest to the study of vibration and noise in rotating machinery such as gearboxes.

Lim, T. C.↗

NASA NTRS1992

Maximum life spiral bevel reduction design

Savage, M.↗

NASA NTRS1992

Maximum life spiral bevel reduction design

Optimization is applied to the design of a spiral bevel gear reduction for maximum life at a given size. A modified feasible directions search algorithm permits a wide variety of inequality constraints and exact design requirements to be met with low sensitivity to initial values. Gear tooth bending strength and minimum contact ratio under load are included in the active constraints. The optimal design of the spiral bevel gear reduction includes the selection of bearing and shaft proportions in addition to gear mesh parameters. System life is maximized subject to a fixed back-cone distance of the spiral bevel gear set for a specified speed ratio, shaft angle, input torque, and power. Significant parameters in the design are: the spiral angle, the pressure angle, the numbers of teeth on the pinion and gear, and the location and size of the four support bearings. Interpolated polynomials expand the discrete bearing properties and proportions into continuous variables for gradient optimization. After finding the continuous optimum, a designer can analyze near optimal designs for comparison and selection. Design examples show the influence of the bearing lives on the gear parameters in the optimal configurations. For a fixed back-cone distance, optimal designs with larger shaft angles have larger service lives.

Savage, M.↗

NASA NTRS1952

Performance and Operational Characteristics of a Python Turbine-propeller Engine at Simulated Altitude Conditions / Carl L. Meyer and Lavern A. Johnson

The performance and operational characteristics of a Python turbine propeller engine have been investigated over a range of engine operating conditions at simulated altitudes from 5000 to 40,000 feet in the NACA Lewis altitude wind tunnel . For the performance phase of the investigation, a single cowl-inlet ram pressure ratio was maintained and independent control of engine speed and fuel flow was used to obtain a range of power at each engine speed. Engine performance data obtained at a given altitude could not be used to predict performance accurately at other altitudes by use of the standard air pressure and temperature generalizing factors. Specific fuel consumption based on shaft horsepower decreased as the shaft horsepower increased at a given engine speed. At a given altitude condition and turbine -inlet total temperature, there was an optimum engine speed at which maximum shaft horsepower was obtained. At a given engine speed and turbine-inlet total temperature, a greater portion of the total available energy was converted to propulsive power as the altitude increased. Windmilling starts were made at altitudes up to 40,000 feet; the minimum true airspeed required for successful windmilling starts increased as the altitude was raised. In general, the engine control prevented large overshoots or undershoots of engine speed during starts, accelerations, and decelerations.

Engines - Armstrong-Siddely Python Turbo-Propeller↗