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Issues and opportunities in space photovoltaics

Space power sources are becoming a central focus for determining man's potential and schedule for exploring and utilizing the benefits of space. The ability to search, probe, survey, and communicate throughout the universe will depend on providing adequate power to the instruments to do these jobs. Power requirements for space platforms are increasing and will continue to increase into the 21st century. Photovoltaics have been a dependable power source for space for the last 30 years and have served as the primary source of power on virtually all DOD and NASA satellites. The performance of silicon (Si) solar cells has increased from 10 percent air mass zero (AM0) solar energy conversion efficiency in the early 60's to almost 15 percent on today's spacecraft. Some technologists even think that the potential for solar photovoltaics has reached a plateau. However, present and near-future Air Force and NASA requirements show needs that, if the problems are looked upon as opportunities, can elevate the photovoltaic power source scientist and array structure engineer into the next technological photovoltaic growth curve.

Francis, Robert W.↗

Issues and opportunities in space photovoltaics

Space power sources are becoming a central focus for determining man's potential and schedule for exploring and utilizing the benefits of space. The ability to search, probe, survey, and communicate throughout the universe will depend on providing adequate power to the instruments to do these jobs. Power requirements for space platforms are increasing and will continue to increase into the 21st century. Photovoltaics have been a dependable power source for space for the last 30 years and have served as the primary source of power on virtually all DOD and NASA satellites. The performance of silicon (Si) solar cells has increased from 10 percent air mass zero (AM0) solar energy conversion efficiency in the early 60's to almost 15 percent on today's spacecraft. Some technologists even think that the potential for solar photovoltaics has reached a plateau. However, present and near-future Air Force and NASA requirements show needs that, if the problems are looked upon as opportunities, can elevate the photovoltaic power source scientist and array structure engineer into the next technological photovoltaic growth curve.

Francis, Robert W.↗

The Multi-Spectral Solar Telescope Array (MSSTA)

In 1987, our consortium pioneered the application of normal incidence multilayer X-ray optics to solar physics by obtaining the first high resolution narrow band, "thermally differentiated" images of the corona', using the emissions of the Fe IX/Fe X complex at ((lambda)lambda) approx. 171 A to 175 A, and He II Lyman (beta) at 256 A. Subsequently, we developed a rocket borne solar observatory, the Multi Spectral Solar Telescope Array (MSSTA) that pioneered multi-thermal imaging of the solar atmosphere, using high resolution narrow band X-ray, EUV and FUV optical systems. Analysis of MSSTA observations has resulted in four significant insights into the structure of the solar atmosphere: (1) the diameter of coronal loops is essentially constant along their length; (2) models of the thermal and density structure of polar plumes based on MSSTA observations have been shown to be consistent with the thesis that they are the source of high speed solar wind streams; (3) the magnetic structure of the footpoints of polar plumes is monopolar, and their thermal structure is consistent with the thesis that the chromosphere at their footpoints is heated by conduction from above; (4) coronal bright points are small loops, typically 3,500 - 20,000 km long (5 sec - 30 sec); their footpoints are located at the poles of bipolar magnetic structures that are are distinguished from other network elements by having a brighter Lyman a signature. Loop models derived for 26 bright points are consistent with the thesis that the chromosphere at their footpoints is heated by conduction from the corona.

Walker, A. B. C., Jr.↗

The development and test of a deformable diffraction grating for a stigmatic EUV spectroheliometer

The objectives were to address currently unanswered fundamental questions concerning the fine scale structure of the chromosphere, transition region, and corona. The unique characteristics of the spectroheliometer was used in combination with plasma diagnostic techniques to study the temperature, density, and velocity structures of specific features in the solar outer atmosphere. A unified understanding was sought of the interplay between the time dependent geometry of the magnetic field structure and the associated flows of mass and energy, the key to which lies in the smallest spatial scales that are unobservable with current EUV instruments. Toroidal diffraction gratings were fabricated and tested by a new technique using an elastically deformable substrate. The toroidal diffraction gratings was procured and tested to be used for the evaluation of the Multi-Anode Microchannel Array (MAMA) detector systems for the Solar Ultraviolet Measurements of Emitted Radiation (SUMER) and UV Coronagraph Spectrometer (UVCS) instruments on the SOHO mission.

Timothy, J. Gethyn↗

Effect of Space Vehicle Structure Vibration on Control Moment Gyroscope Dynamics

Control Moment Gyroscopes (CMGs) are used for non-propulsive attitude control of satellites and space stations, including the International Space Station (ISS). CMGs could be essential for future long duration space missions due to the fact that they help to save propellant. CMGs were successfully tested on the ground for many years, and have been successfully used on satellites. However, operations have shown that the CMG service life on the ISS is significantly shorter than predicted. Since the dynamic environment of the ISS differs greatly from the nominal environment of satellites, it was important to analyze how operations specific to the station (dockings and undockings, huge solar array motion, crew exercising, robotic operations, etc) can affect the CMG performance. This task became even more important since the first CMG failure onboard the ISS. The CMG failure resulted in the limitation of the attitude control capabilities, more propellant consumption, and additional operational issues. Therefore, the goal of this work was to find out how the vibrations of a space vehicle structure, caused by a variety of onboard operations, can affect the CMG dynamics and performance. The equations of CMG motion were derived and analyzed for the case when the gyro foundation can vibrate in any direction. The analysis was performed for unbalanced CMG gimbals to match the CMG configuration on ISS. The analysis showed that vehicle structure vibrations can amplify and significantly change the CMG motion if the gyro gimbals are unbalanced in flight. The resonance frequencies were found. It was shown that the resonance effect depends on the magnitude of gimbal imbalance, on the direction of a structure vibration, and on gimbal bearing friction. Computer modeling results of CMG dynamics affected by the external vibration are presented. The results can explain some of the CMG vibration telemetry observed on ISS. This work shows that balancing the CMG gimbals decreases the effect of vehicle structure vibration on CMGs. Additionally, the effect of external vibrations may also be decreased by increasing the gimbal bearing friction. With the suggested modifications there may be no need to lower the gimbal rates below the nominal design requirements as it is currently done on ISS. The conclusions of this work

Dobrinskaya, Tatiana↗

Spoked wheels to deploy large surfaces in space-weight estimates for solar arrays

Extensible booms were used to deploy and support solar cell arrays of varying areas. Solar cell array systems were built with one or two booms to deploy and tension a blanket with attached cells and bussing. A segmented and hinged rim supported by spokes joined to a common hub is described. This structure can be compactly packaged and deployed.

Crawford, R. F.↗

Ground based solar radio observations during solar maximum mission

The Very Large Array (VLA) and the Westerbork Synthesis Radio Telescope (WSRT) were used for making aperture synthesis maps of solar active and flaring regions. Observations of the Flare buildup in the form of increased intensity and polarization were made. Ring structure associated with sunspots were interpreted as due to the existence of cool material above the spot. Model computations were performed to explain the total intensity and polarization structures of a continuous set of active region maps.

Kundu, M. R.↗

Space Station Attitude Control System Concept and Requirements

There is currently no single Space Station configuration which is accepted as a baseline. However, the latest approach is toward symmetry in both geometry and mass distribution. This minimizes aerodynamic and gravity gradient torques. Solar arrays and radiators drive the configuration strongly. One axis of the solar arrays needs to be perpendicular to the orbit plane, and the geometric and principal axis should remain common along this axis to minimize secular torques. The need for both inertial and earth-fixed modes drives the structure of the Station toward a disk-like shape in the orbital plane.

Nicaise, P. D.↗

LEC System Development

The Lajet Energy Company (LEC) 460 is described. A parabolic dish which incorporates a microprocessor to automatically point it toward the Sun from sunrise to sunset is used. The dish is composed of a set of mirrors (made of reflective polymeric film) which focus and concentrate the Sun's energy on a receiver, producing intense but controlled amounts of heat. The LEC 460 employs a design concept that permits the use of common and low cost materials. All major structural components are fabricated from low carbon, low alloy steel using methods adaptable to mass production. The mirrors are supported on a steel tubing frame. This frame is attached near its center of gravity to a cantilevered support structure. The mirrors and frame are counterbalanced by the weight of the receiver, thus reducing the energy needed to move the collector (parasitic load) and allowing movement on two axes. Each LEC 460 solar concentrator contains a reflective array consisting of twenty four 60 inch diameter mirrors.

Halbert, D. D.↗

On the use of maximum likelihood estimation for the assembly of Space Station Freedom

Distributed parameter models of the Solar Array Flight Experiment, the Mini-MAST truss, and Space Station Freedom assembly are discussed. The distributed parameter approach takes advantage of (1) the relatively small number of model parameters associated with partial differential equation models of structural dynamics, (2) maximum-likelihood estimation using both prelaunch and on-orbit test data, (3) the inclusion of control system dynamics in the same equations, and (4) the incremental growth of the structural configurations. Maximum-likelihood parameter estimates for distributed parameter models were based on static compliance test results and frequency response measurements. Because the Space Station Freedom does not yet exist, the NASA Mini-MAST truss was used to test the procedure of modeling and parameter estimation. The resulting distributed parameter model of the Mini-MAST truss successfully demonstrated the approach taken. The computer program PDEMOD enables any configuration that can be represented by a network of flexible beam elements and rigid bodies to be remodeled.

Taylor, Lawrence W., Jr.↗

Solar Array Arcing in LEO How Much Charge is Discharged?

It is often said that only the solar array or spacecraft surface that can be reached by an arc plume are discharged in a solar array arc in LEO (Low Earth Orbit). We present definitive results from ground test experiments done in the National Plasma Interactions (N-PI) facility at the NASA Glenn Research Center that this idea is mistaken. All structure surfaces in contact with the surrounding plasma and connected to spacecraft ground are discharged, whether the arc plasma can reach them or not. Implications from the strength and damaging effects of areas on LEO spacecraft are discussed, and mitigation techniques are proposed.

Ferguson, D. C.↗

Radio continuum emission from premain sequence stars and associated structures

VLA 6 cm (4860 MHz with 100 MHz total bandwidth) C-array observations of regions of recent star formation containing premain sequence (PMS) stars, Herbig-Haro objects, and stellar jets, are presented. Three PMS stars, HL Tau, XZ Tau and FS Tau, were definitely (6-sigma) detected and FS Tau B is possibly (5-sigma) detected. The mass loss rates implied for spherically-symmetric stellar winds with outflow velocities of 200 km/s are in the range 1-2 x 10 to the -8th solar masses/yr. HL Tau shows extended structure including a 3-sigma detection of emission possibly associated with the jet from this star. No Herbig-Haro objects were detected at a typical 3-sigma rms level of 0.12 mJy/beam.

Brown, A.↗

Flat-plate solar array project process development area, process research of non-CZ silicon material

The program is designed to investigate the fabrication of solar cells on N-type base material by a simultaneous diffusion of N-type and P-type dopants to form an P(+)NN(+) structure. The results of simultaneous diffusion experiments are being compared to cells fabricated using sequential diffusion of dopants into N-base material in the same resistivity range. The process used for the fabrication of the simultaneously diffused P(+)NN(+) cells follows the standard Westinghouse baseline sequence for P-base material except that the two diffusion processes (boron and phosphorus) are replaced by a single diffusion step. All experiments are carried out on N-type dendritic web grown in the Westinghouse pre-pilot facility. The resistivities vary from 0.5 (UC OMEGA)cm to 5 (UC OMEGA)cm. The dopant sources used for both the simultaneous and sequential diffusion experiments are commercial metallorganic solutions with phosphorus or boron components. After these liquids are applied to the web surface, they are baked to form a hard glass which acts as a diffusion source at elevated temperatures. In experiments performed thus far, cells produced in sequential diffusion tests have properties essentially equal to the baseline N(+)PP(+) cells. However, the simultaneous diffusions have produced cells with much lower IV characteristics mainly due to cross-doping of the sources at the diffusion temperature. This cross-doping is due to the high vapor pressure phosphorus (applied as a metallorganic to the back surface) diffusion through the SiO2 mask and then acting as a diffusant source for the front surface.

Campbell, R. B.↗

Proceedings of the Flat-plate Solar Array Project Research Forum on High-efficiency Crystalline Silicon Solar Cells

The high-efficiency crystalline silicon solar cells research forum addressed high-efficiency concepts, surface-interface effects, bulk effects, modeling and device processing. The topics were arranged into six interactive sessions, which focused on the state-of-the-art of device structures, identification of barriers to achieve high-efficiency cells and potential ways to overcome these barriers.

Kachare, R.↗

A mission design for the Halley comet rendezvous using Ion Drive

The Ion Drive propulsion system, a derivative of the old Solar Electric Propulsion (SEP) technology is considered adequate to perform all mission objectives of a proposed Halley's comet rendezvous (scheduled for launch in 1982) except one: control of thermal energy from the concentrating solar arrays. This problem can be solved, however, by adding a separable tail probe to the baseline system. The system consists of an Ion Propulsion Module (IPM) and a Mission Module (MM). Scientific objectives include a determination of the structure of the comet nucleus, an evaluation of nucleus evolution, an assay of the comet's atmosphere and ionosphere, and a study of the interaction between the comet and the interplanetary medium. Attention is given to the navigation parameters necessary for heliocentric transfer and post-rendezvous circumnavigation of the comet.

Boain, R. J.↗

Structurally stable, thin silicon solar cells

A fabrication process for structurally stable thin solar cell wafers that produce good power output after irradiation is described. The fabrication process is as follows. A 6 mil, circular wafer is oxidized on both sides. One side is then patterned with a rectangular array of holes in the oxide that are nominally 75 mils square and separated by 2 mil spacings. Wells are then etched into the silicon with KOH to a depth of 4 mils, leaving a 2 mil, unetched thickness. Two areas on the surface are left unetched to provide pads for bonding or testing. All oxide is then removed and the rest of the processing is normal; the unetched face is used as the illuminated face. When all other processing is complete, a 2 X 2 cm cell is sawed from the starting wafer leaving a border that is approximately 10 mils wide. The effective thickness, determined by weighing an unmetallized sample, of such a cell is about 2.4 mil.

Arndt, R. A.↗

Solar sensor subsystems alignment check using solar scans for the Halogen Occultation Experiment

The alignment of a dual-axes sun sensor subsystem to a telescope having a multiple sensor subsystem is described. The sun sensor consists of two analog and one digital silicon detectors. The analog detectors are shadow mask type operating in the visible spectrum. The detectors are mounted for azimuth and elevation positioning of biaxial gimbals. The digital detector is a linear diode array that operates at a spectral position of 0.7 micron and is used for elevation positioning. The position signals correspond to relative angles between the sun sensor and the solar disk. These three detectors are aligned on an Invar structure which is mounted to a Cassegrain telescope. This telescope relays solar radiance to an eight channel detector subsystem operating in the infrared range from 2 to 10 microns. The test technique and results to check the boresight alignment of these two subsystems by scanning the solar disk will be reported. The boresight alignment for both the azimuth and elevation axes of the two detector subsystems is verified using this technique.

Jurczyk, S. G.↗

Atomic oxygen effects on SiO(x) coated Kapton for photovoltaic arrays in low earth orbit

Commercially applied SiOx was evaluated as a protective coating for the polyimide Kapton solar array blankets for Space Station Freedom. Three different rolls of coated material were tested in a plasma asher to determine their durability to attack by atomic oxygen. Mass loss data indicated that all of the coatings tested would structurally survive for 15 years in LEO (low earth orbit), except for one which had several uncoated lines across the sample which were caused by ridgelanes in the Kapton. It appears that the size rather than number of defects alone effects the mass loss the most. Careful handling of the material after coating and during processing may be critical for array survival.

Rutledge, Sharon K.↗