Refractory Solar Selective Coatings
This three-year project worked towards developing high-performance selective receiver coatings for concentrated solar power (CSP) to meet the DOE SunShot 2020 goal of levelized cost of energy (LCOE) ≤6 ¢/kWhe. We exploited recent advances in photonic crystal fabrication and nanocomposite materials synthesis to manufacture coatings designed to withstand high operating temperatures in air (>800 °C) while maintaining a high solar absorptivity (≥95%) and low IR emissivity (≤10%). We engineered the selective receiver coatings at multiple length scales. In the 0.1-1 μm regime, the coating has a photonic crystal structure comprised of a periodic mesoporous array. This structure alters the photonic density of states to improve spectral selectivity while also mitigating thermal stress for improved lifetime. At the 1-10 nm scale, the coatings are composed of optically absorbing nanoparticles in a transparent matrix where the size, spacing, and composition of the nanoparticles are tailored to tune the optical properties for high visible absorption and low IR emittance - similar to a cermet, but with dramatically enhanced thermal stability. The photonic structure was fabricated by self-assembly from a nanoparticle suspension followed by infiltration using atomic layer deposition (ALD). The nanophase composite results by combining the ALD processes for a metal and a metal oxide.