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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 487 records · Page 27
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Recalescence and Segregation Phenomena During Equiaxed Dendritic Solidification of Fe-C Alloy

Recalescence and segregation are two characteristic phenomena for the equiaxed dendritic solidification of alloys. The present work developed a two-dimensional dendritic model with cellular automaton (CA) method to investigate influence mechanisms of thermal conditions on recalescence and segregation behaviors of Fe-0.82wt pct C alloy. The released latent heat reduces the undercooling around the equiaxed dendrite, and thus eases its growth velocity. The predicted steady growth velocity agrees well with the analytical results as the melt undercooling is 9 K. Additionally, the present CA model can ensure the growth consistence of equiaxed dendrites in the undercooled melt. With improving the convective heat transfer coefficients applied around the domain boundaries, the temperature recalescence in the domain center becomes more significant, and the corresponding solid fractions enhance. It is because that the stronger cooling promotes the solidification, resulting in more latent heat released. Accordingly, the heat dissipation can be neutralized. Moreover, a deeper undercooling for the temperature recalescence is needed under a stronger cooling condition. With the increase of both the cooling rate and the convection coefficient, secondary arms of the equiaxed dendrite become more developed. At the lower cooling rate range, the segregation ratio in the domain enlarges with the improvement of the cooling rate. However, it gets weaker under the condition with super cooling intensity due to the expansion of the low concentration region. As the convection coefficient is enhanced, the solute segregation in the domain gets less pronounced.

36 MATERIALS SCIENCE↗
DOE OSTI2021

A Review: Microstructural and Phase Evolution in Alloys during Extended Plastic Deformation

Materials in service and during processing are often subjected to plastic deformation. For multi-phase metallic alloys, simple geometric models and atomistic simulations suggest that two distinctive regimes in these materials’ evolution during deformation exist. At low strains, evolutions are often dominated by the kinetic roughening of interfaces, which results from the superdiffusive transport of matter in sheared crystals. Furthermore, at high strains and temperatures where thermal diffusion is sluggish, on the other hand, shearing- induced forced atomic mixing dominates these evolutions, resulting in significantly enhanced solubility. Distinguishing these two regimes is shown to provide a convenient framework for rationalizing and analyzing recent experiments and simulations on wear of layered structures in the low strain-regime and nonequilibrium phase co-existence and self-organization in highly immiscible or reactive alloy systems in the high-strain regime.

36 MATERIALS SCIENCE↗
DOE OSTI2020

In situ microstructural evolution in face-centered and body-centered cubic complex concentrated solid-solution alloys under heavy ion irradiation

This study characterizes the microstructural evolution of single-phase complex concentrated solid-solution alloy (CSA) compositions under heavy ion irradiation with the goal of evaluating mechanisms for CSA radiation tolerance in advanced fission systems. Three such alloys, Cr 18 Fe 27 Mn 27 Ni 28 , Cr 15 Fe 35 Mn 15 Ni 35 , and equimolar NbTaTiV, along with reference materials (pure Ni and E90 for the Cr-FeMnNi family and pure V for NbTaTiV) were irradiated at 50 K and 773 K with 1 MeV Kr ++ ions to various levels of displacements per atom (dpa) using in-situ transmission electron microscopy. Cryogenic irradiation resulted in small defect clusters and faulted dislocation loops as large as 12 nm in face-centered cubic (FCC) CSAs. With thermal diffusion suppressed at cryogenic temperatures, defect densities were lower in all CSAs than in their less compositionally complex reference materials indicating that point defect production is reduced during the displacement cascade stage. High temperature irradiation of the two FCC CSA resulted in the formation of interstitial dislocation loops which by 2 dpa grew to an average size of 27 nm in Cr 18 Fe 27 Mn 27 Ni 28 and 10 nm in Cr 15 Fe 35 Mn 15 Ni 35 . This difference in loop growth kinetics was attributed to the difference in Mn-content due to its effect on the nucleation rate by increasing vacancy mobility or reducing the stacking-fault energy.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Response of 11 B enriched ZrB 2 ultra-high temperature ceramic to neutron irradiation at elevated temperatures

ZrB 2 , an ultra-high temperature ceramic (UHTC) is being considered for use in fusion reactor first-wall structures, yet its response to irradiation remains poorly understood. This study employed scanning/transmission electron microscopy (S/TEM), synchrotron X-ray diffraction (XRD), finite element calculations, and thermal property measurements to thoroughly investigate the neutron-irradiation effects on 11 B-enriched ZrB 2 . Neutron irradiations were conducted at 220 °C and 620 °C, with a neutron fluence of 2.2 × 10 25 neutron/m 2 (energy > 0.1 MeV), resulting in 3.9 dpa and 4200 appm He. The study revealed the unusual prevalence of prism loops and a > c anisotropic lattice swelling, likely linked to the low c/a ratio of ZrB 2 , leading to grain boundary microcracking. Reducing the grain sizes was effective in reducing intergranular cracking and macroscopic swelling. The observation of cavities in ZrB 2 irradiated at 620 °C, as opposed to 220 °C, prompts questions about the temperature at which vacancies in ZrB 2 become mobile, and the role of neutron absorption by 10 B in elevating irradiation temperatures. Isotopic enrichment in 11 B proves to be a viable strategy for mitigating helium production in transition-metal diborides, which is a critical consideration for nuclear applications. Irradiation-induced defects reduce the thermal diffusivity and conductivity of ZrB 2 by a factor of 4–9, which has important implications for its role as a plasma-facing material in fusion reactors that drive high heat fluxes through first-wall materials. Here, this comprehensive study lays the foundation for understanding ZrB 2 behavior under neutron irradiation and highlights important phenomena to consider for various material applications.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Experimental study of ethanol oxidation behind reflected shock waves: Ignition delay time and H 2 O laser-absorption measurements

The oxidation of ethanol was investigated in shock tubes by measuring ignition delay times and water time history profiles. A laser absorption technique was used in the latter case. Ignition delay times were investigated for three equivalence ratios, 0.5, 1.0, and 2.0, and for pressures ranging from 1.3 to 53 atm. The fuel concentration and the type of diluent used were also varied. The ignition delay times were in very good agreement with results from the literature for the very few overlapping conditions, and most of the experimental conditions have never been studied before. A high level of accuracy was observed for the predictions of the ignition delay times from detailed kinetics mechanisms. Inhomogeneous ignition events were observed in some specific conditions, validating the notions of thermal diffusivity and flame thickness developed in the literature for the reasons behind such inhomogeneous ignition. The water time-history profiles showed the formation of water in two stages. These profiles were also modeled using well-known detailed kinetic mechanisms from the literature. Severe discrepancies were often observed for laser-absorption measurements, and this was the case with most of the models. A numerical analysis (sensitivity and rate-of-production) was conducted using the two best-performing literature mechanisms (namely, AramcoMech3.0 and CRECK).

42 ENGINEERING↗
DOE OSTI2019

Hot-spot induced mild ignition: Numerical simulation and scaling analysis

Mild ignition is a 'non-ideal' autoignition process observed at some conditions in rapid compression machine, shock tube and flow reactor experiments where flames and/or reaction fronts initiate due to non-uniformities within the test mixture. These flames/fronts can consume the entire mixture, or compression-heat the unburned gas, causing bulk ignition at times earlier than in homogeneous environments. This study numerically investigates mild ignition features using computational fluid dynamics techniques under a scenario where a small hot-spot is employed to initiate the process in a spherically-symmetric geometry. Only subsonic regimes are considered. The intent is to develop greater fundamental understandings of competing phenomena, and formulate a robust framework to quantify the perturbative behavior. Syngas blends (CO/H 2 = 80/20) are employed as the fuel, mixed with air at lean fuel loadings of phi = 0.2 and 0.5, with the initial temperatures and pressures covering 900-1120K, and 1.5-15 bar, respectively. Hot-spots ranging from 50 to 2,000 mu m in diameter are utilized with temperatures elevated from the surroundings by 1 to 90%, i.e., T hot /T 0 =1.01-1.90. Scaling arguments are derived to analyze competing processes of: (a) quenching vs. ignition, (b) extinction vs. propagation, and (c) flame consumption/forced autoignition vs. homogeneous ignition. Here, this work provides new insight into non-uniform autoignition phenomena, and discusses opportunities and challenges associated with mitigating it. In particular, scaling arguments indicate that experimental parameters could have potential to either suppress hot-spot initiated flame formation (e.g., via bath gases with high thermal diffusivity), or avert flame compression of the end gas (e.g., via lean/diluted mixtures, or bath gases with high heat capacity).

42 ENGINEERING↗
DOE OSTI2024

3D printed carbon fiber reinforced carbon as an energy efficient alternative to graphite for EFAS tooling

As Electric Field Assisted Sintering (EFAS) gains more industrial acceptance and use, it becomes more important to develop more efficient means to implement this technology. To this aim, 3D printed continuous carbon fiber reinforced carbon (CCC) was manufactured and fabricated into tooling for EFAS systems as an alternative to traditional graphite tooling. The impact of fiber orientation on the thermal and electrical properties of the CCC was characterized. Sample material was sintered in Tokai G535 graphite tooling, under common processing conditions and compared with CCC tooling. There was nearly 50 % energy savings compared to graphite while maintaining equivalent sample density and microstructure plus keeping ram temperatures 39 % cooler. This is due to spatial control of generated heat and thermal diffusivity within the molds, by means of fiber orientation anisotropy. Finite element modeling of the tooling design supported the experimental results as well as displays the effect of optimization of this 3D printed CCC material.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Supersonic hot jet ablative testing and analysis of boron nitride nanotube hybrid composites

Boron nitride nanotubes (BNNTs) are high-strength, high-modulus nanotubes with high thermal and oxidative stabilities. Two hybrid composites were prepared with satin weave carbon fiber (CF) and resole-type phenolic resin: one with surface layers of BNNTs and one with alternating interlayers of BNNTs. The samples were subjected to hot jet tests that simulate realistic high-pressure-temperature conditions to understand the behavior of BNNTs under high-pressure erosion. Adding BNNTs to CF/phenolic laminates enhanced the ablation resistance by reinforcing the char material and mitigated localized thermal damage. Hybrid laminates exhibited up to 14% lower weight loss, 55% increase in flexural modulus, higher thermal diffusivity, and improved char yield and microstructure compared to CF/phenolic samples. The surface layer hybrid had many surviving nanotubes reinforcing the char and crystalline oxide structures that could mitigate further oxygen diffusion. Further, various characterization methods were used to deduce possible mechanisms and their products, indicating that BNNTs could serve as growth templates for direct crystalline boron oxide formation. Overall, hybrid BNNT/CF/phenolic laminates displayed better ablation resistance and favorable microstructure evolution under high-pressure conditions.

42 ENGINEERING↗
DOE OSTI2023

Thermo4PFM: Facilitating Phase-field simulations of alloys with thermodynamic driving forces

Phase-field modeling is a popular front-tracking approach used to model solidification. Its time-evolution equations are often coupled to alloy composition and/or thermal diffusion in high-resolution multiphysics approaches. Materials thermodynamic properties tabulated in CALPHAD databases can be used for phase-field modeling to parameterize bulk energies of alloys. In addition, they can be naturally integrated into models such as the Kim-Kim-Suzuki (KKS) model where driving forces depend on the differences between chemical potentials of co-existing phases. In that case, a small system of coupled nonlinear equations needs to be solved at every point in space where the phase-field order parameter is to be updated and evolved in time. Here we present Thermo4PFM, a solver for the KKS equations for binary and ternary alloys, with two or three phases, and parameterized with CALPHAD models. Thermo4PFM is open source, written in C++, and can take advantage of Graphics Processing Units (GPU) accelerators. Using OpenMP offload capabilities for C++ classes, an excellent performance is demonstrated on GPU using the LLVM compiler. CALPHAD data is read from simple JSON files using an open source parser from the boost library.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Pulsating one-dimensional detonation in ammonia-hydrogen–air mixtures

In this study, one-dimensional detonations in ammonia/hydrogen-air mixtures are numerically investigated by solving the fully compressible Navier-Stokes equations with detailed chemistry. Pulsating instabilities with single-mode are observed during the detonation wave propagation, accompanied by periodic coupling and decoupling of the lead shock wave and the reactive front. The ratio between driver pressure and initial pressure determines the overdrive degree and thus the oscillatory mode of detonation for a premixture with certain composition. The effects of hydrogen dilution and mixture equivalence ratio on pulsating detonations are also examined under a constant driver pressure. The growing hydrogen fraction in fuel blends significantly increases the oscillation frequency. In addition, the pulsating detonation frequency rises with increasing equivalence ratio under fuel-lean conditions, peaks under stoichiometric conditions, and falls under fuel-rich conditions as the equivalence ratio increases further. Evolutions of reactants, main intermediate radicals, and products are analysed in both fuel-lean and fuel-rich conditions. A chemical explosive mode analysis further confirms the highly-autoignitive nature of the mixture in the induction zone between reaction front and shock front where thermal diffusion plays a negligible role.

08 HYDROGEN↗
DOE OSTI2019

Comprehensive study of the magnetic phase transitions in Tb 3 Co combining thermal, magnetic and neutron diffraction measurements

A comprehensive study of the magnetic phase transitions in Tb 3 Co has been undertaken combining different techniques. Using single crystal neutron diffraction in the paramagnetic state a weak crystal structure distortion from the room temperature orthorhombic structure of the Fe 3 C type described with the Pnma space group toward structure with lower symmetry has been observed with cooling below 100 K. At 81 K there is a second order phase transition to an antiferromagnetic incommensurate phase with the propagation vector k = (0.155, 0, 0). As derived from thermal diffusivity measurements, the critical exponents for this transition are very close to the 3D-Heisenberg universality class, proving that the magnetic interactions are short-range but with a deviation from perfect isotropy due to crystal field effects. At T 2 ≈ 70 K there is another magnetic phase transition to a ferromagnetic state whose character is shown to be weakly first order. The low temperature magnetic state has a non-coplanar ferromagnetic structure with strong ferromagnetic components of Tb magnetic moments along the crystallographic c-axis. The application of an external magnetic field B = 2 T along the crystallographic c-axis suppresses the incommensurate antiferromagnetic phase and gives rise to the ferromagnetic phase. The magnetic entropy peak change as well as the refrigerant capacity indicate that Tb 3 Co is a competitive magnetocaloric material in this temperature range.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2020

Super-time-stepping schemes for parabolic equations with boundary conditions

In this work, we present a super-time-stepping scheme for numerically solving parabolic partial differential equations with Dirichlet boundary conditions (BC). Using the general Forward Euler scheme, one can show that by taking varying step sizes there is the potential of propagating the solution forward in time by a greater amount than with uniform step sizes, while maintaining the same order of accuracy. As shown in previous works, if one further requires that the scheme have the Convex Monotone Property (CMP), then there exists a scheme which results in linear, monotone stability of the solution. This monotone stability is highly desirable in many physical situations, such as thermal diffusion, where the physical system will not oscillate, but will behave monotonically. However, the schemes devised in previous works do not include situations that have a boundary condition, and the inclusion of boundary conditions will henceforth be our focus. It is shown that a particular Runge-Kutta-Gegenbauer class of schemes [5] will maintain the CMP even in the presence of Dirichlet BC.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2018

Scaling laws for the additive manufacturing

The evaluation of simple thermal model of selective laser melting (SLM) process shows that the temperature distribution in the sample is characterized by two dimensionless parameters: normalized enthalpy and the ratio of dwell time to the thermal diffusion time. Here we demonstrated that the melt depth data taken for different machines for different materials collapsed in one curve, making possible to rescale the optimal processing parameters between the different materials and machines. The melt pool depth, width and the length are the universal function of these two parameters. Within the operational range of parameters for SLM these functions can be interpolated by the simple algebraic expressions given the possibility to reduce the calculation of the melt pool characteristic to spreadsheet model.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Mechanical and Thermophysical properties of low enriched uranium-10wt% molybdenum rolled foils

In this study, low-enriched (~19.75% 235 U) U-10Mo(wt%) foils were evaluated for both mechanical and thermophysical properties to establish baseline characteristics prior to irradiation testing. Cast U-10Mo ingots were sequentially hot and cold rolled to two different final foil thicknesses, resulting in different levels of cold work being present in the finished foils. The mechanical response of the U-10Mo foils was evaluated in the temperature range of 293–623 K. Increasing test temperatures resulted in decreases of both yield and ultimate tensile strength. Comparison of results to earlier work performed on depleted U-10Mo rolled foils indicates that the material in this study has lower strength and increased ductility. However, a comparison of the two different foil thicknesses in this study found that they were nearly identical in yield and ultimate tensile strength, differing by only 10–20 MPa (<2%). Thermal conductivity was calculated from the measurements of specific heat, linear thermal expansion, and thermal diffusivity from 323 to 1273 K on both thicknesses of the foils. These data were approximately 5–10% lower than previously published data above 573 K and were similar to data for temperature ranges below 573 K. Differences are likely related to differences in grain size and/or impurity content and variation in fabrication history.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2026

Effects of high-dose neutron irradiation at light-water reactor relevant temperature on the mechanical properties of SiC/SiC composites

For this study, the neutron dose-dependent evolutions and the underlying mechanisms of properties of SiC fiber-reinforced SiC matrix (SiC/SiC) composites at a temperature relevant to light-water reactors (∼600 K) were investigated and analyzed. Chemical vapor infiltrated (CVI) SiC/SiC composites reinforced with Hi-Nicalon Type S or Tyranno SA3 fiber were neutron-irradiated to doses up to 30 dpa. The irradiated composites retained their flexural strengths. The thermal diffusivity and dimensional changes were mostly retained from 2.0 to 30.2 dpa. Discrepancies in irradiation responses among CVI SiC/SiC composites from different sources were found. Additional microstructural analysis using Raman spectroscopy and numerical analysis on irradiation effect on residual stress were used to explain how the microstructural variables, especially of carbon interphases, affect the mechanical properties in the 30–40 dpa dose range.

Continuous fiber-reinforced ceramic matrix composi↗
DOE OSTI2024

Microstructural and material property changes in severely deformed Eurofer-97

Severe plastic deformation changes the microstructure and properties of steels, which may be favourable for their use in structural components of nuclear reactors. In this study, high-pressure torsion (HPT) was used to refine the grain structure of Eurofer-97, a ferritic/martensitic steel. Electron microscopy and X-ray diffraction were used to characterise the microstructural changes. Following HPT at room temperature to a maximum shear strain of 230, the average grain size reduced by a factor of ~30, with a marked increase in high-angle grain boundaries. Dislocation density also increased by more than one order of magnitude. The thermal stability of the deformed material was investigated via in-situ annealing during synchrotron X-ray diffraction. This revealed substantial recovery between 450 K – 800 K. Irradiation with 20 MeV Fe-ions to ~0.1 dpa caused a 20% reduction in dislocation density compared to the as-deformed material. However, HPT deformation prior to irradiation only had a minor effect in mitigating the irradiation-induced reductions in thermal diffusivity and surface acoustic wave velocity of the material. Microstructural and material property changes are dominated by deformation compared to irradiation. In light of this, the benefits of using HPT to improve the irradiation resistance of Eurofer-97 are limited. These results provide a multi-faceted view of the changes in ferritic/martensitic steels due to severe plastic deformation, and how these changes can be used to alter material properties.

ion-irradiation↗
DOE OSTI2023

Face mask integrated with flexible and wearable manganite oxide respiration sensor

Face masks are key personal protective equipment for reducing exposure to viruses and other environmental hazards such as air pollution. Integrating flexible and wearable sensors into face masks can provide valuable insights into personal and public health. The advantages that a breath-monitoring face mask requires, including multi-functional sensing ability and continuous, long-term dynamic breathing process monitoring, have been underdeveloped to date. Here, we design an effective human breath monitoring face mask based on a flexible La 0.7 Sr 0.3 MnO 3 (LSMO)/Mica respiration sensor. The sensor’s capabilities and systematic measurements are investigated under two application scenes, namely clinical monitoring mode and daily monitoring mode, to monitor, recognise, and analyse different human breath status, i.e., cough, normal breath, and deep breath. This sensing system exhibits super-stability and multi-modal capabilities in continuous and long-time monitoring of the human breath. We determine that during monitoring human breath, thermal diffusion in LSMO is responsible for the change of resistance in flexible LSMO/Mica sensor. Both simulated and experimental results demonstrate good discernibility of the flexible LSMO/Mica sensor operating at different breath status. Our work opens a route for the design of novel flexible and wearable electronic devices.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Radiation damage and annealing of three coaxial n-type germanium detectors: Preparation for spaceflight missions to asteroid 16 Psyche and Mars’ moon Phobos

Three n-type high-purity germanium (HPGe) detectors were irradiated with protons at solar and galactic cosmic ray energies, with fluences corresponding to 3 years of exposure to the interplanetary radiation environment. Following 1 GeV proton irradiations (8x10 8 protons cm –2 ), annealing of the detectors at 105° and 115 °C resulted in full energy resolution recovery after 240 and 140 h of annealing, respectively. A second irradiation, consisting of 7.25x10 9 protons cm –2 with a solar-proton-like energy spectrum, resulted in full recovery within <316 h of annealing at 105 °C. Prior spaceflight experience raised concerns about annealing-induced leakage currents. During this study, one of the three detectors was annealed for a cumulative time of 57 days, and there was no evidence for increased leakage currents. However, gamma-ray photopeak detection efficiency was found to be strongly anti-correlated with cumulative anneal time for all three detectors. The energy- and time-dependence of the efficiency loss is consistent with the loss of active volume at the inner borehole, which we attribute to thermal diffusion of the lithium contact during annealing. The data collected during this study validate aspects of the design of two in-development planetary gamma-ray spectrometers; one to the asteroid (16) Psyche and one to Mars’ moon Phobos. The annealing strategy and operations concepts for these two instruments are informed by the results of this study.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗