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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 487 records · Page 27
All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

Verification and Validation of the STAT7 Code

This document presents the verification and validation of the STAT7 Version 1.1 code, which has been developed to perform the steady-state thermal hydraulics (TH) safety calculations required to support conversion of the Massachusetts Institute of Technology Research Reactor from highly enriched uranium fuel to low- enriched uranium fuel. The key capabilities of the code, including statistical processing, water property generation, and TH solution, are verified independently. While the first two capabilities are checked using statistical tests and NIST data tables, each component of the TH solution is verified using simple geometry test problems. The comparison between results obtained by the code and by hand calculations on these problems shows that each of these components works correctly. Additionally, a comprehensive comparison between STAT7 Version 1.1 and PLTEMP/ANL Version 4.3 Revision 162 calculations is performed for the validation. Good agreement is achieved between the results obtained with the two codes for all TH parameters belonging to the fuel core region.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2019

High Voltage Modeling and Testing of Transformer, Line Interface Devices, and Bulk System Components Under Electromagnetic Pulse, Geomagnetic Disturbance, and other Abnormal Transients

This project aims at quantitatively analyzing possible knowledge gaps related to the risk of Electromagnetic Pulse (EMP) impact on high-voltage, power transformers (transmission-class), that represent the most critical power grid assets. In relation to the electric infrastructure, some past studies indicate that the grid is overall fairly robust and resilient against most EMP threats. This assessment stems, in part, from estimates of the peak voltage that can be induced on a transmission power line for a nominal EMP fast-transient, compared with the typically very high basic insulation level that is featured by the high-voltage infrastructure. The project provides additional insight toward a more comprehensive risk evaluation of the grid EMP and Geomagnetic Disturbances (GMD) vulnerabilities. This work is aligned with the U.S. Dept. of Energy current research thrust in support of the development of a highly secure and resilient power infrastructure. Project milestones have been devised to address the fundamental technical issues in support of protection of large power transformer against EMP threats. More specifically, this project included parallel research tasks focused on the following topics: analysis of EMP-induced, fast-transient, current and voltages on a variety of power line configurations and EMP impact scenarios, detailed characterization of EMP damage potential due to the voltage surge, from the impact on the power line, to the transformer windings, GMD and EMP slow transients and impact from harmonics generation and reactive power flow on a complex grid layout, and identification of risk mitigation paths, with emphasis on GIC damage prevention for large power transformers, and on impact protection options from a grid stability perspective.

24 POWER TRANSMISSION AND DISTRIBUTION↗
DOE OSTI2019

Seismic Testing of Glovebox Feedthrough Connectors and Vacuum Pumps

In the design of tritium processing systems, the glovebox stripper system processes the glovebox atmosphere to recover tritium released inside the glovebox confinement. The glovebox stripper system must also be capable of processing the additional in-leakage caused by a Design Basis Accident (DBA) earthquake, in order to maintain the glovebox pressure negative relative to the room. However, it is unknown how much additional leakage occurs from electrical bulkhead feedthrough connectors after a DBA event. As there are dozens of these connectors on a tritium glovebox system, the potential increase in in-leakage can be significant. One vital part of the glovebox stripper system are the vacuum pumps that maintain the negative atmosphere of the glovebox following a DBA earthquake. The pumps must be able to operate following an earthquake. One candidate pump is the Senior Aerospace MB-602 Metal Bellows (Met-Bel) pump. A second alternative is the hermetically sealed Edwards Vacuum nXDS15iC Scroll Pump. The Edwards scroll pump is potentially a less expensive alternative to the Met-Bel pumps, but it is unknown if this scroll pumps will survive a DBA accident and remain operational. In order to determine the electrical feedthrough in-leakage and the candidate pumps’ survivability, a seismic test was performed to simulate a DBA earthquake. This report summarizes the results of seismic test, including helium leak rates and functionality tests for the electrical feedthroughs and vacuum pumps. All components had pre- and post-test leak rates less than the threshold valve of 1x10 -6 scc per sec.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2023

CalTestBed - EvolOH - Testing of Hydroxide Exchange Membrane Water Electrolyzers and their Components (CRADA Final Report)

EvolOH is a Hydroxide Exchange Membrane Water Electrolyzer (HEMWE) company located in Menlo Park. LBNL helped EvolOH optimize MEA performance and durability through in/ex-situ materials characterization techniques. The finding of this project was used to develop an understanding of the performance limitations and component characterization toward commercializing HEMWE technology.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2019

Characteristics of Fuel Articles for Irradiation Testing in INL-TREAT and MIT-NRL

To obtain valuable data that will help in the design and commissioning of the Transformational Challenge Reactor, a series of graded, increasingly complex irradiation tests are planned that will demonstrate the feasibility of advanced manufactured reactor core components. In the first irradiation test, conventionally- fabricated uranium nitride tristructural isotropic (UN TRISO) fuel kernels will be embedded into compacts that are fabricated using advanced manufacturing methods. These compacts are to be irradiated at Massachusetts Institute of Technology’s Nuclear Reactor Laboratory and Idaho National Laboratory’s Transient Reactor Test Facility. This report presents the characteristics of the proposed samples and experiments.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2016

Micro arc oxidation of aluminum for nuclear applications

Dry cask storage and transport of used (spent) nuclear fuel rely upon the basket and shell of the cask to transfer the decay heat from the fuel assemblies. Cask licensees have considered the use of light metal (aluminum) oxidation to enhance the emissivity of aluminum alloy or aluminum based Metal Matrix Composites (MMC) used in the cask basket. However, traditional anodization techniques suffer from issues that make fabrication and regulatory acceptance problematic. The Micro Arc Oxidation (MAO) technology overcomes the problems associated with traditional anodization in the production of consistent, uniform and reliable high emissivity coatings of aluminum alloys. Samples of AA 2219 and an aluminum-based MMC were treated using a proprietary MAO process and subjected to a number of tests to confirm suitability of the coated material. The treated material was inspected using macro photography and Scanning Electron Microscopy (SEM). A consistent, uniform black, porous surface with a typical surface roughness of Ra = 7-8 μm was observed. Emissivity of treated surfaces with thicknesses ranging from 24 microns to 40 microns was measured using an integrating sphere. In all cases, the emissivity coefficient at room temperature in the ranges of 400 to 700 nanometers and 1000 to 1650 nanometers was above 0.8, reaching 0.94 depending on the thickness. The MAO process yield was tested by coating 400 spent fuel basket components to ensure a minimum specified thickness. 97% of the tested points met or exceeded the minimum thickness required. The defect density was very low and 100% of the components met the quality assurance criteria. In-service surface performance was tested by exposing the treated surface to a number of high temperature environments (air, vacuum, nitrogen) and thermal cycling in air. In all cases, the surface remained unchanged. Test samples were exposed to 90 Celsius degrees borated and demineralized water for 48 hours with no change to the sample treated surface. Finally, tests sample were exposed to 60 C. degrees borated water for 168 hours with no change to the sample treated surface. MAO technology appears to be a viable method to provide consistent, durable, and high emissivity coatings, that can be used in the fabrication and licensing of dry storage/transportation casks.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Clearing a Path to Commercialization of Marine Renewable Energy Technologies Through Public–Private Collaboration

Governments are increasingly turning toward public–private partnerships to bring industry support to improving public assets or services. Here, we describe a unique public–private collaboration where a government entity has developed mechanisms to support public and private sector advancement and commercialization of monitoring technologies for marine renewable energy. These support mechanisms include access to a range of skilled personnel and test facilities that promote rapid innovation, prove reliability, and inspire creativity in technology development as innovations move from concept to practice. The ability to iteratively test hardware and software components, sensors, and systems can accelerate adoption of new methods and instrumentation designs. As a case study, we present the development of passive acoustic monitoring technologies customized for operation in energetic waves and currents. We discuss the value of testing different systems together, under the same conditions, as well as the progression through different test locations. The outcome is multiple, complementary monitoring technologies that are well suited to addressing an area of high environmental uncertainty and reducing barriers to responsible deployment of low-carbon energy conversion systems, creating solutions for the future.

16 TIDAL AND WAVE POWER↗
DOE OSTI2024

Data From Experiments on Bubbling Fluidization of Zeolite in a Rectangular Bubbling Fluidized Bed

Fluidization experiments were conducted in a lab-scale rectangular bubbling fluidized bed with the objective of generating a high-quality dataset for model validation and artificial intelligence/machine learning (AI/ML) training. Zeolite was chosen as the bed material, and the fluidizing medium was air as supplied by a compressor. Three different flow rates at the inlet were chosen such that the particles were fluidized but not elutriated from the system. The test matrix involved randomization and replicates to provide uncertainty estimates as well as four different batches of zeolite as the bed material. The quantities of interest obtained from this study were statistics of differential pressures, interface heights, and particle velocities. Considering all the components of the elaborate test plan, the results obtained were consistent and reproducible. Characterization tests were performed to estimate particle properties including size, density, coefficient of friction, coefficient of restitution, and minimum fluidization velocity. In addition, the angle of repose from granular discharge experiments has been reported to account for rolling friction, though its effect on the overall process is expected to be negligible.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2019

14 MeV DT Neutron Test Facility at the Sandia Ion Beam Laboratory

This report documents work done at the Sandia Ion Beam Laboratory to develop a capability to produce 14 Me neutrons at levels sufficient for testing radiation effects on electronic materials and components. The work was primarily enabled by a laboratory directed research and development (LDRD) project. The main elements of the work were to optimize target lifetime, test a new thin- film target design concept to reduce tritium usage, design and construct a new target chamber and beamline optimized for high-flux tests, and conduct tests of effects on electronic devices and components. These tasks were all successfully completed. The improvements in target performance and target chamber design have increased the flux and fluence of 14 MV neutrons available at the test location by several orders of magnitude. The outcome of the project is that a new capability for testing radiation-effects on electronic components from 14 MeV neutrons is now available at Sandia National Laboratories. This capability has already been extensively used for many qualification and component evaluation and development tests.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Conceptual Design of the Package Handling System for the Deep Borehole Engineering Demonstration - 17064

Deep borehole disposal involves drilling one or more boreholes into crystalline basement rock to a depth of about 5 km, emplacing waste packages in the lower 2 km of the borehole, and sealing and plugging the upper 3 km. These depths are several times deeper than for typical mined repositories. A deep borehole field test (DBFT) is proposed to confirm the safety and feasibility of the deep borehole concept. The primary goals are to demonstrate the construction and characterization of deep boreholes, demonstrate the equipment and operations used for safe waste handling and emplacement downhole, study geologic controls on waste form stability and isolation, and evaluate the overall safety and practicality of the concept. The test will be conducted using simulated waste packages; no radioactive wastes will be handled at the deep borehole field test site. A key component of the DBFT is an engineering demonstration of the equipment and operations needed to transport waste packages to the site, move packages between the transportation and emplacement systems, and lower or retrieve packages into or out of the borehole. This paper describes the conceptualization of test package handling, from transportation and receipt through the interface with the borehole. It also describes the use of an integrated test facility to check out equipment prior to deployment at the DBFT site, and performance of the engineering demonstration at the DBFT site. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2017

The Challenges of Plasma Material Interactions in Nuclear Fusion Devices and Potential Solutions

Plasma Material Interactions in future fusion reactors have been identified as a knowledge gap to be dealt with before any next step device past ITER can be built. The challenges are manifold. They are related to power dissipation so that the heat fluxes to the plasma facing components can be kept at technologically feasible levels; maximization of the lifetime of divertor plasma facing components that allow for steady-state operation in a reactor to reach the neutron fluences required; the tritium inventory (storage) in the plasma facing components, which can lead to potential safety concerns and reduction in the fuel efficiency; and it is related to the technology of the plasma facing components itself, which should demonstrate structural integrity under the high temperatures and neutron fluence. This contribution will give an overview and summary of those challenges together with some discussion of potential solutions. New linear plasma devices are needed to investigate the PMI under fusion reactor conditions and test novel plasma facing components. The Material Plasma Exposure eXperiment MPEX will be introduced and a status of the current R&D towards MPEX will be summarized.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2022

SULI Research Report Paper

The Intelligence and Space Research Group 4 (ISR-4) at the Los Alamos National Laboratory focuses on signal processing and developing space electronics for various national security missions. The Space and Atmospheric Burst Reporting System (SABRS) is a sensing payload designed for nuclear detonation detection. As the sensors from previous payloads become obsolete, the requirement for a novel payload design increases. SABRS Prime is the successor to the previous SABRS payloads and is scheduled for delivery in 2028. As part of the SABRS Prompt Gamma Instrument Interface Board, high frequency signals from silicon photomultiplier tubes need to be split and subsequently transmitted to the Analog to Digital Converter. Prior to developing the Space Grade Instrument Interface Board, evaluation modules with Commercial off-the-shelf (COTS) components are evaluated and tested under rigorous conditions. Verification of power levels and gain specifications are some of the important steps taken during the evaluation stage. Working on the Signal Splitting Board has enabled me to work with various schematic software applications and learn more about the processes behind designing space grade electronic components. In addition, I conducted research on efficiency improvements for space-based power systems. Changes in design approaches were found to be the most significant sources of improvement. Being able to interact with researchers and peers across various scientific disciplines has given me a better insight into my future pursuits. Working in a R&D environment has cemented my decision to work on space applications for Quantum Sensing and pursue a PhD in Electrical Engineering. The SULI internship program at the Los Alamos National Laboratory has helped me develop the skillset of a researcher, understand the rigorous processes behind developing space grade hardware, and improve my critical thinking abilities to support the development of reliable instrumentation for deep space missions.

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗
DOE OSTI2021

Assessing the ASME Section III, Division 5, Class A Primary Load Design Rules Against Creep Notch Effects

This report assesses the ASME Section III, Division 5, Subsection HB, Subpart B rules covering the design and construction of high temperature Class A nuclear reactor components for their robustness against creep notch effects. The creep notch effect combines the effect of multiaxial stresses on material creep deformation and damage. This report considers both effects, including the potential for creep mechanism shifts affecting the extrapolation of design data from high stress, short-time experimental data to low stress, long time operating component conditions. The report summarizes the history of and literature on multiaxial creep and surveys the current ASME design rules dealing with multiaxial effects. The report then describes the results of two dedicated numerical studies, one assessing the robustness of the ASME rules against uncertainty in extrapolating from uniaxial creep test data to multiaxial component conditions and a second study examining the potential effects of a mechanism shift from high stress, dislocation-mediated creep to diffusion-dominated creep at lower stresses. The final conclusion of the report is that the ASME rules adequately guard against multiaxial creep failure, though there are several aspects of the Code that could be optimized to provide less over-conservative design predictions or to provide a more consistent design margin as a function of temperature and stress. In a few areas, particularly the potential for mechanism shifts outside the currently-available experimental data, the Code rules should be revaluated as additional experimental data and new modeling and simulation results become available

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2019

A simple variable coupler for the cryogenic test of SRF cavities

The cryogenic rf tests of SRF cavities in vertical cryostats is typically carried out using fixed-length antennae to couple rf power into the cavity and to probe the energy stored into the cavity. Although variable couplers have been designed, built and used in the past, they are often a complex, costly, not very reliable auxiliary component to the cavity test. In this contribution we present the design and implementation of a simple variable rf antenna which has about 50 mm travel, allowing to obtain about four orders of magnitude variation in Qext -value. The motion of the antenna is driven by a motorized linear feedthrough outside of the cryostat. The antenna can easily be mounted on the most common type of cavity flanges.

Ciovati, G.↗
DOE OSTI2023

Flow Sensor Test Article (F-STAr) - Assembly and Water Testing Report

The Flow Sensor Test Article (F-STAr) is a new test article under development for the Mechanisms Engineering Test Loop (METL) facility at Argonne National Laboratory. F-STAr’s purpose is to provide sodium submersible, high flowrate testing capabilities for the development of sensors, components, fluid studies and more. This report will provide a status update on the assembly and initial qualification testing of F-STAr. All components have been manufactured and received. Some modifications to these components were made to support minor changes in the test article design. Additionally, the power distribution, and data acquisition and control enclosures were designed, completed, and tested along with the control system software. Furthermore, initial qualification testing was completed in water. Finally, the F-STAr submersible Electromagnetic Flowmeter (EMFM) was completed and calibrated in flowing sodium.

42 ENGINEERING↗