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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 487 records · Page 27
All sourcesNASA NTRSDOE OSTI
DOE OSTI2013

The Polymers for Liquid Radioactive Waste Solidification: a Lost Chapter in the History of Engineering or a Step Forward? - 13529

Ideas on the application of polymers for the liquid radioactive waste immobilization go a way back, and the first studies in the area were published 30-40 years ago. One should admit that regardless of the fairly large number of publications appeared in the past years currently the interest in this work came down greatly. It was the successful assimilation and worldwide implementation of the LRW cementation technology caused a slump in the interest in polymers. But today it's safe to say that the situation slowly changes, particularly due to the market appearance of the high-tech polymers manufactured by Nochar Company, and unique properties of these polymers gradually raise the demand in various countries. The results of multiple experiments performed with the simulated solutions have passed the comprehensive tests with actual waste. The economic effect from the implementation of the new technology is defined by the volume reduction of waste coming onto the repository, by the decline in the cost of transportation and of the repository construction on account of cutting down the construction volume. Interesting results have been obtained during the search for the technical decisions that would allow using the polymer materials in the processing technology of the industrial toxic waste. One more promising area of the possible application of polymers should be pointed out. It is the application of polymer materials as the assets for the emergency damage control when the advantages of the polymers become obvious. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2021

Developments in algal processing

Macroalgae and microalgae, including cyanobacteria, are primarily photosynthetic organisms grown for the production of renewable biomass for foods, feedstocks, and high-value specialty chemicals. While there are differences in cultivating and harvesting macro- and microalgae due to scale, many of the same downstream techniques can be used for processing algal biomass. This chapter will outline various developments in processing technologies used for the treatment of algal biomass with discussion of scalability, cost, time, and efficacy. Topics will cover methods for harvesting and dewatering algae, drying algal biomass, biomass disruption, and nutrient recovery, including case studies with lessons learned. Here, the final section presents biomass applications and product considerations. While there is no universally-adopted approach for processing algal biomass, these studies provide the foundation for making informed decisions, considering the unique properties of the algae and the integrity of the desired end products.

09 BIOMASS FUELS↗
DOE OSTI2020

Freestanding Photoresist Film: A Versatile Template for Three-Dimensional Micro- and Nanofabrication

Ultrathin freestanding films with well-defined micro/nanostructures and robust mechanical properties are applied in many engineering applications including microelectronics, optics, filtration and separation, biomedical engineering, and nanotechnology. Although considerable efforts have been made toward the fabrication of freestanding thin films, it is still a significant challenge to develop a simple and reliable process for producing freestanding films with ultrathin thickness, well-regulated micro/nanopatterns, robust mechanical properties, macroscopic coverage area, and multi-layered composite structures. In this work, a significant advancement is reported in this regard. This study shows a new sacrificial-layer-free (SLF) lifting-off process, integrated with conventional micro- and nanolithography, enabling the release of micro- and nanopatterned photoresist (PR) films from the supporting substrate with unprecedented pattern coverage and structure characteristics. The freestanding PR film is resilient, can withstand significant bending and deformation, and is sufficiently flexible to be transferred onto substrates with 3D topography as a conformal soft stencil for further technological processing and applications. Moreover, the SLF lifting-off process provides a simple approach to prepare single-layered and multi-layered freestanding composite films. The results suggest that the novel SLF lifting-off process can significantly extend the capability of 3D micro-/nanofabrication.

36 MATERIALS SCIENCE↗
NASA NTRS1992

Recent progress towards developing a high field, high-T(sub c) superconducting magnet for magnetic suspension and balance systems

This paper reviews superconducting magnets and high T(sub c) superconducting oxide ceramic materials technology to identify areas of fundamental impasse to the fabrication of components and devices that tap what are believed to be the true potential of these new materials. High T(sub c) ceramics pose problems in fundamentally different areas which need to be solved unlike low T(sub c) materials. The authors map out an experimental plan designed to research process technologies which, if suitably implemented, should allow these deficiencies to be solved. Finally, assessments are made of where and on what regimes magnetic system designers should focus their attention to advance the practical development of systems based on these new materials.

Derochemont, L. Pierre↗
DOE OSTI2019

Integrated Solar Thermochemical Reaction System (Final Report)

This report describes progress accomplished in a three-phase project that has advanced the concept for a Solar Thermochemical Advanced Reactor System (STARS) – a system that is designed to convert solar energy into storable/useful chemical energy – from Technology Readiness Level 3 to Technology Readiness Level 6. STARS accomplishes its objective by directing the heat from a dish concentrator onto a chemical reaction system, increasing the energy content of the feedstock, methane, a chemical fuel that is available from multiple sources including natural gas, landfills and anaerobic digesters. The system uses a parabolic dish solar concentrator, previously developed for electrical power generation, and a compact, process-intensive chemical reaction system based on micro- and meso-channel process technology (MMPT). The combined Dish-STARSTM system provides a solar augment to the incoming methane stream, increasing its chemical energy content by 20-30% while decreasing its carbon intensity. When the immediate chemical product, known as syngas, is directly used for power generation the result is electricity with approximately 20% less CO 2 emissions. Alternately, if the syngas is further reacted to produce valuable chemical products, such as hydrogen, the reduction in carbon emissions is retained and reduced carbon intensities can be attained for the chemical products. In a co-production mode, lowcarbon hydrogen or electricity plus various hydrocarbons (for example, methanol, olefins or plastics) can be produced. Over the course of this project, the efficiency of Dish-STARSTM was improved from a previous value of 63% to slightly over 70%, with results and analyses indicating a potential for values greater than 80%; manufacturing investigations identified fabrication methods for the MMPT components, proofed-out additive manufacturing for microchannel heat exchangers, developed equipment cost models and, together with on-sun testing, supported technoeconomic evaluations. If developed into commercial products, project results indicate the potential for the efficient use of concentrated solar energy in nearterm applications for electrical power generation and the production of chemicals, including hydrogen.

14 SOLAR ENERGY↗
NASA NTRS1988

High performance composites research at NASA-Langley

Barriers to the more extensive use of advanced composites in heavily loaded structures on commercial transports are discussed from a materials viewpoint. NASA Langley matrix development activities designed to overcome these barriers are presented. These include the synthesis of processable, tough, durable matrices, the development of resin-property/composite-property relationships which help guide the synthesis program, and the exploitation of new processing technology to effectively combine reinforcement filaments with polymer matrices. Examples of five classes of polymers being investigated as matrix resins at NASA Langley are presented, including amorphous and semicrystalline thermoplastics, lightly crosslinked thermoplastics, semiinterpenetrating networks, and toughened thermosets. Relationships between neat resin modulus, resin fracture energy, interlaminar fracture energy, composite compression strength, and postimpact compression strength are shown. Powder and slurry processing techniques are discussed.

Saint Clair, Terry L.↗
DOE OSTI2016

Electrodeposition of Actinides on a Semiconductor Detector for Concentration Monitoring

Pyroprocessing is a promising technology for separation and recycle of actinides from spent nuclear fuel. It is being actively researched in the United States as well as the Republic of Korea for possible implementation into a closed nuclear fuel cycle. The features of the chemical technology behind pyro-processing, unfortunately, present difficulties for real time accounting of actinides. Development of optimal process monitoring technology and safeguards approaches are, thus, a high priority for completing the development of the overall process technology. Real time monitoring of actinide concentrations in the molten salt electro-refiners is particularly important to achieve because of the potential for multiple significant quantities of plutonium in the molten salt. To address this need, development of a semiconductor detector for real-time monitoring of actinides in molten chloride salt (LiCl-KCl) is being conducted. Towards this end, a novel alpha spectroscopy detection system is being developed using wide band-gap semiconductor material, such as GaN or SiC, with a Boron-Doped-Diamond (BDD) contact. The objective is to deposit a thin layer of actinides onto the BDD layer, which will be used to measure the alpha particle spectrum that will distinguish individual actinides and their concentration. In the first stage, the actinide electrodeposition onto a surrogate material for the detector has been undertaken. While this project is in its very early states, a couple of observations have been made. One is that the electrodeposition is a slow, diffusion-controlled process. Therefore the deposit should be as thin (≅1 m) as the alpha spectroscopy permits (the resolution gets inferior with lesser number of atoms). Also, applied potentials should not be too negative; otherwise the deposit does not adhere well to the surface. The application of this method to measuring actinides in molten salt appears to be feasible, and a considerable amount of further investigation is planned. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
NASA NTRS2002

Conformal Membrane Reflectors for Deployable Optics

This presentation reports the Phase I results on NASA's Gossamer Spacecraft Exploratory Research and Technology Program. Cornerstone Research Group, Inc., the University of Rochester, and International Photonics Consultants collaborated to investigate the feasibility of free-standing, liquid-crystal-polymer (LCP) reflectors for integration into space-based optical systems. The goal of the program was to achieve large-diameter, broadband. reflective membranes that are resistant to the effects of space, specifically cryogenic environments and gamma-ray irradiation. Additionally, we assessed the applicability of utilizing the technology as tight sails, since, by their very nature, these films offer high-reflectivity at specified wavelengths. Previous research programs have demonstrated all-polymer, narrow-band Specular reflectors and diffuse membrane reflectors. The feasibility of fabricating an all-polymer broadband specular reflector and a narrow-band specular membrane reflector was assessed in the Phase I Gossamer program. In addition, preliminary gamma irradiation studies were conducted to determine the stability of the polymer reflectors to radiation. Materials and process technology were developed to fabricate coupon-scale reflectors of both broad- and narrow-band specular reflectors in Phase 1. This presentation will report the results of these studies, including, the performance of a narrow-band specular membrane. Gamma irradiation exposures indicate limited impact on the optical performance although additional exposure studies are warranted. Plans to scale up the membrane fabrication process will be presented.

Hood, Patrick J.↗
DOE OSTI2017

Recovery of Lithium from Geothermal Brine with Lithium–Aluminum Layered Double Hydroxide Chloride Sorbents

In this paper, we report a three-stage bench-scale column extraction process to selectively extract lithium chloride from geothermal brine. The goal of this research is to develop materials and processing technologies to improve the economics of lithium extraction and production from naturally occurring geothermal and other brines for energy storage applications. A novel sorbent, lithium aluminum layered double hydroxide chloride (LDH), is synthesized and characterized with X-ray powder diffraction, scanning electron microscopy, inductively coupled plasma optical emission spectrometry (ICP-OES), and thermogravimetric analysis. Each cycle of the column extraction process consists of three steps: (1) loading the sorbent with lithium chloride from brine; (2) intermediate washing to remove unwanted ions; (3) final washing for unloading the lithium chloride ions. Our experimental analysis of eluate vs feed concentrations of Li and competing ions demonstrates that our optimized sorbents can achieve a recovery efficiency of ~91% and possess excellent Li apparent selectivity of 47.8 compared to Na ions and 212 compared to K ions, respectively in the brine. Finally, the present work demonstrates that LDH is an effective sorbent for selective extraction of lithium from brines, thus offering the possibility of effective application of lithium salts in lithium-ion batteries leading to a fundamental shift in the lithium supply chain.

25 ENERGY STORAGE↗
DOE OSTI2024

Methane Pyrolysis for CO2-free H2 and Carbon Nanomaterials - CRADA 576 (Final Report)

In this CRADA project we continued to develop the Pacific Northwest National Laboratory (PNNL) patent-pending Regenerable Catalytic Pyrolysis (ReCaP) process technology for producing CO 2 -free hydrogen (H 2 ) from inexpensive and domestically-abundant natural gas (NG), while simultaneously reducing H 2 ’s net production cost to $\$$1.0/kg through the sale of valuable crystalline solid carbon co-product. Producing clean hydrogen at this price is a DOE Hydrogen Energy Earthshot goal. This effort builds on our prior catalyst and processing advances made thermocatalytic decomposition of methane (TCD). The additional scope performed here accelerated the commercial deployment of TCD for CO 2 -free H 2 and valuable solid carbon nanotubes (CNT) co-product, by i) scaling up the production of CNT co-product using a fluidized bed reactor (25 g catalyst scale versus the 1 g catalyst scale demonstrated prior), ii) producing approximately 1 kg of CNT byproduct, produced via multiple cycles of TCD, carbon-catalyst separation, and catalyst re-synthesis, to enable the production of sufficient quantities of solid carbon so as to explore its market potential, iii) understanding the quality of the co-product CNTs, produced at larger scale, using advanced characterization, and iv) beginning to explore multiple promising high volume carbon product applications (e.g., aluminum and polymer composites, steel additive, and cement reinforcement applications). We are in discussions with Department of Energy and potential commercial partners to continue funding of this effort with the goal to facilitate eventual commercial deployment.

08 HYDROGEN↗
NASA NTRS1983

Materials processing in space; Proceedings of the Special Conference, Cincinnati, OH, May 4, 5, 1982

An international review of materials processing in space is provided, taking into account the NASA materials processing in space program, European activities in the field of microgravity research, and Japanese material processing tests in space. The subjects considered are related to materials processing in a microgravity environment, industrial and university applications and involvement, and challenges and prospectives of microgravity research in space. Attention is given to a review of the containerless processing technologies and facilities, glass research in space, bubble behavior in molten glass in a temperature gradient, semiconductor crystal growth and segregation problems on earth and space, seeded crystal growth of pseudobinary systems with large liquidus-solidus separation, avenues and incentives for commercial use of a low-gravity environment, and the Universities Space Research Association and its role in the materials processing in space program.

Dunbar, B. J.↗
NASA NTRS2003

Nanotubes May Break Through "Chip Wall"

In 1965, just four years after the first planar integrated circuit (IC) was discovered, Cordon Moore observed that the number of transistors per integrated circuit had grown exponentially. He predicted that this would continue, and the media soon began to call his prophesy "Moore's Law" For nearly forty years, Moore's Law has been validated by the technological progress achieved in the semiconductor industry. Now, however, industry experts are warning of a "Red Brick Wall" that may soon block the continued scaling predicted by by Moore's Law. The "red bricks" in the wall are those areas of technical challenge for which no known manufacturable solution exists. One such "brick" is the challenge of finding a new material and processing technology to replace the metals used today to interconnect transistors on a chip.

Laufenberg, Larry↗
DOE OSTI2019

The Next Generation NC3 Enterprise: Opportunities and Challenges

The 2018 Department of Defense Nuclear Posture Review emphasized the importance of modernizing the existing nuclear command, control, and communications (NC3) architecture. Heightened awareness of US reliance upon technology developed in the 1970s and emerging challenges posed by frontier technologies spurred Secretary of Defense Mattis to task USSTRATCOM with identifying the technologies, processes, and institutions needed to build a next-generation NC3 system. General Hyten, USAF Commander, has noted that this will require an “overhaul of our existing processes from requirements definition to systems engineering and integration, acquisition, and budgeting. A framework is required for modern processes to enable delivery of a flexible, continuously evolving, threat-driven set of capabilities.” This brief, prepared in response to Gen. Hyten’s call for memoranda to address the “Next Generation NC3 Enterprise,” outlines three distinct approaches to NC3 modernization, each with a system lifecycle of approximately 50 years (2030-2080): upgrading the existing system, a hybrid approach to integrating new technologies, and creating an entirely new NC3 architecture. It is organized as follows: First, it outlines the integral role of NC3 in strategic operations. Second, it examines the current status of NC3 tools and the contemporary challenges that future systems must address. Third, it provides a series of paths forward for USSTRATCOM’s consideration. Fourth and finally, it recommends a “hybrid” approach to maintain the strengths of the current NC3 architecture, increase the resilience of the system, and leverage the advantages of new sensing, ISR, and communication technology.

98 NUCLEAR DISARMAMENT, SAFEGUARDS, AND PHYSICAL P↗
DOE OSTI2023

Advances in Binder Jet Additive Manufacturing

Binder Jetting is a powerful additive manufacturing technology due to its low cost and wide range of types of materials it can shape. The industry partner ExOne has a range of binder jet products for applications such as casting tools, composite layup tools, single-alloy metal components, and more. As such, research and development is of high interest in the area of specialized binders for each type of material, processing technology that improves reliability and quality, and materials to enhance the performance of the final parts. Thus, this work focuses on developing novel binders for sand tools and metal prints, new capabilities in multi-material printing, and build monitoring and correction. The result of this work includes a novel binder system that makes binder jet sand stronger than concrete while still being water soluble, a casting binder that is environmentally friendly and produces better surface finishes on castings, and a binder for metals that reduces the residual carbon.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Advanced Processing of Rare Earth Elements and Critical Minerals from Acid Mine Drainage Feedstocks

Ongoing work by the project team identified a process for extracting rare earths and critical mineral (REE/CM) concentrates from acid mine drainage from coal mines, a major stream pollutant. The process removes harmful metals and separates REE/CM into economically attractive concentrates. This project explored the processing of those concentrates into individually separated, high purity metals, suitable for domestic manufacturers. The team brought unique experience in working with AMD-based feedstocks since the inception of USDOE’s coal-based REE/CM program in 2016. The project team has pioneered the recovery of rare earth/critical minerals (REE/CM) from acid mine drainage (AMD). This environmentally beneficial strategy will incentivize AMD treatment while recovering materials critical to the Nation’s defense and advanced manufacturing industries. In addition, the project will investigate the co-production of five high purity CMs from AMD, namely Co, Mn, Li, Cr, Ge. This team’s upstream and midstream recovery and processing technology has been demonstrated at the continuous, small scale pilot scale. In conjunction with the West Virginia Department of Environmental Protection, the team is constructing a full-scale, integrated, 500 gpm AMD treatment plant coupled with an REE/CM facility that will produce 21 tons REE/CM per year. Commissioning is scheduled for September 2021. This will provide feedstock for the team’s proprietary downstream processes that met the project objective: production of individually separated, high purity (ISHP) REE/CM oxides and their further processing to elemental metals (REM). To facilitate entry into the U.S. market, we have teamed up with companies that would use our products to strengthen their domestic supply chains and grow REE/CM based manufacturing in the U.S. They include Rockwell Automation, Rivian, Endress+Hauser, Inc., Northrop Grumman and Hela Novel Metals.

01 COAL, LIGNITE, AND PEAT↗
NASA NTRS1988

High performance composites research at NASA-Langley

Barriers to the more extensive use of advanced composites in heavily loaded structures on commercial transports are discussed from a materials viewpoint. NASA-Langley matrix development activities designed to overcome these barriers are presented. These include the synthesis of processible, tough, durable matrices, the development of resin property/composite property relationships which help guide the synthesis program, and the exploitation of new processing technology to effectively combine reinforcement filament with polymer matrices. Examples of five classes of polymers being investigated as matrix resins at NASA Langley are presented, including amorphous and semicrystalline thermoplastics, lightly crosslinked thermoplastics, semi-interpenetrating networks and toughened thermosets. Relationships between neat resin modulus, resin fracture energy, interlaminar fracture energy, composite compression strength, and post-impact compression strength are shown. Powder and slurry processing techniques are discussed.

Stclair, Terry L.↗
NASA NTRS2005

International collaboration on Russian spacecraft and the case for free flyer biosatellites

Animal research has been critical to the initiation and progress of space exploration. Animals were the original explorers of "space" two centuries ago and have played a crucial role by demonstrating that the space environment, with precautions, is compatible with human survival. Studies of mammals have yielded much of our knowledge of space physiology. As spaceflights to other planets are anticipated, animal research will continue to be essential to further reveal space physiology and to enable the longer missions. Much of the physiology data collected from space was obtained from the Cosmos (Bion) spaceflights, a series of Russian (Soviet)-International collaborative flights, over a 22 year period, which employed unmanned, free flyer biosatellites. Begun as a Soviet-only program, after the second flight the Russians invited American and other foreign scientists to participate. This program filled the 10 year hiatus between the last US biosatellite and the first animal experiments on the shuttles. Of the 11 flights in the Cosmos program nine of them were international; the flights continued over the years regardless of political differences between the Soviet Union and the Western world. The science evolved from sharing tissues to joint international planning and development, and from rat postmortem tissue analysis to in vivo measurements of a host of monkey physiological parameters during flight. Many types of biological specimens were carried on the modified Vostok spacecraft, but only the mammalian studies are discussed herein. The types of studies done encompass the full range of physiology and have begun to answer "critical" questions of space physiology posed by various ad hoc committees. The studies have not only yielded a prodigious and significant body of data, they have also introduced some new perspectives in physiology. A number of the physiological insights gained are relevant to physiology on Earth. The Cosmos flights also added significantly to flight-related technology, some of which also has application on our planet. In summary, the Cosmos biosatellite flights were extremely productive and of low cost. The Bion vehicles are versatile in that they can be placed into a variety of orbits and altitudes, and can carry radiation sources or other hazardous material which cannot be carried on manned vehicles. With recent advances in sensor, robotic, and data processing technology, future free flyers will be even more productive, and will largely preclude the need to fly animal experiments on manned vehicles. Currently, mammalian researchers do not have access to space for an unknown time, seriously impeding the advancement and understanding of space physiology during long duration missions. Initiation of a new, international program of free flyer biosatellites is critical to our further understanding of space physiology, and essential to continued human exploration of space.

short duration↗
NASA NTRSDate not supplied

Development of the Volatile Monitoring Oxygen Measurement System

Extracting resources from the Lunar Regolith for oxygen production is a primary focus for the NASA in-situ resource utilization technology developments for the Artemis missions. The need to identify, separate, and purify extracted resources continuously evolves around state-of-the-art technology research and development and will also enable more sustainable space human exploration. A research team at NASA’s Kennedy Space Center comprised of the Applied Chemistry Laboratory and the Granular Mechanics and Regolith Operations Laboratory have developed a versatile system able to focus on the extraction and quantification of oxygen. The system, Volatile Monitoring Oxygen Measurement System (VMOMS), can identify extracted oxygen from regolith processing technologies such as molten regolith electrolysis. The technology can quantify oxygen levels from a few parts per million, ppm, up to a 95% oxygen environment and detect other volatiles.

D. E. Essumang↗