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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 505 records · Page 28

Space Station Freedom NiH2 cell testing program

Testing for the Space Station Freedom Nickel Hydrogen Cell Test Program began in 1990 at Crave Division, Naval Surface Warfare Center. The program has included receipt inspection, random vibration, acceptance, characterization, and life cycle testing of Ni-H2 cells in accordance with the NASA LeRC Interagency Order C-31001-J. A total of 400 Ni-H2 cells have been received at NAVSURFWARCENDIV Crane from three separate manufacturers; Yardney Technical Products (Yardney), Eagle Picher Industries (Eagle Picher), and Gates Energy Products (Gates). Of those, 308 cells distributed among 39 packs have undergone life cycle testing under a test regime simulating low earth orbit conditions. As of 30 September 1993, there are 252 cells assembled into 32 packs still on life cycle test. Since the beginning of the program, failed cells have been detected in all phases of testing. The failures include the following; seven 65 AmpHr and 81 AmpHr Yardney cells were found to be leaking KOH on receipt, one 65 AmpHr Eagle Picher cell failed the acceptance test, one 65 AmpHr Gates cell failed during the characterization test, and six 65 AmpHr Gates cells failed the random vibration test. Of the 39 life cycle packs, testing on seven packs, 56 cells, has been suspended because of low end of discharge voltages. All of the failed life cycle packs were cycled at 60% depth of discharge.

Moore, Bruce↗

Hydrogen-Oxygen PEM Regenerative Fuel Cell Development at the NASA Glenn Research Center

The closed-cycle hydrogen-oxygen PEM regenerative fuel cell (RFC) at the NASA Glenn Research Center has successfully demonstrated closed cycle operation at rated power for multiple charge-discharge cycles. During charge cycle the RFC has absorbed input electrical power simulating a solar day cycle ranging from zero to 15 kWe peak, and delivered steady 5 kWe output power for periods exceeding 8 hr. Orderly transitions from charge to discharge mode, and return to charging after full discharge, have been accomplished without incident. Continuing test operations focus on: (1) Increasing the number of contiguous uninterrupted charge discharge cycles; (2) Increasing the performance envelope boundaries; (3) Operating the RFC as an energy storage device on a regular basis; (4) Gaining operational experience leading to development of fully automated operation; and (5) Developing instrumentation and in situ fluid sampling strategies to monitor health and anticipate breakdowns.

Bents, David J.↗

Study of radiation effects on mammalian cells in vitro

Radiation effect on single cells and cell populations of Chinese hamster lung tissue is studied in vitro. The rate and position as the cell progresses through the generation cycle shows division delay, changes in some biochemical processes in the cell, chromosomal changes, colony size changes, and loss of reproductive capacity.

Sinclair, W. K.↗

Advances in rechargeable lithium molybdenum disulfide batteries

The lithium molybdenum disulfide system as demonstrated in a C size cell, offers performance characteristics for applications where light weight and low volume are important. A gravimetric energy density of 90 watt hours per kilogram can be achieved in a C size cell package. The combination of charge retention capabilities, high energy density and a state of charge indicator in a rechargeable cell provides power package for a wide range of devices. The system overcomes the memory effect in Nicads where the full capacity of the battery cannot be utilized unless it was utilized on previous cycles. The development of cells with an advanced electrolyte formulation led to an improved rate capability especially at low temperatures and to a significantly improved life cycle.

Brandt, K.↗

Evaluation of solar cell covers and encapsulant materials for space application

The effects of space radiation (electrons and protons), vacuum, and thermal cycling on a variety of solar cell covers are investigated. Cover materials evaluated include glass resins, 2 mil glass applied with adhesives or electrostatically bonded, and thin plastic films of FEP or PFA applied with adhesive. Solar cells were exposed to environmental conditions simulating those encountered in outer space. These test conditions include 1 MeV electrons, 0.5 MeV protons, and thermal cycling in vacuum. During testing the solar cells were monitored for variations in electrical characteristics and structural changes.

Russell, D. A.↗

Effect of LEO cycling at shallow depths of discharge on MANTECH IPV nickel-hydrogen cells

An individual pressure vessel nickel-hydrogen battery is being considered as an alternate for a nickel-cadmium battery on the Hubble Space Telescope. The space telescope battery will primarily be operating at a shallow depth of discharge (10 percent DOD) with an occasional 40 percent DOD. This shallow DOD raises several issues: (1) What is the cycle life. It is projected to be acceptable; however, there is no reported real time data base for validation. (2) The state of charge of the nickel electrode at the beginning of charge is 90 percent. Will this cause an acceleration of divergence in the battery individual cell voltages. (3) After prolonged cycling at 10 percent DOD, will there be enough capacity remaining to support the 40 percent DOD. (4) Is the state of charge really 90 percent during cycling. There is no reported real time data base at shallow depths of discharge. A data base to address the above issues was initiated.

Smithrick, John J.↗

Effect of LEO cycling at shallow depths of discharge on MANTECH IPV nickel-hydrogen cells

An individual pressure vessel nickel-hydrogen battery is being considered as an alternate for a nickel-cadmium battery on the Hubble Space Telescope. The space telescope battery will primarily be operating at a shallow depth of discharge (10 percent DOD) with an occasional 40 percent DOD. This shallow DOD raises several issues: (1) What is the cycle life. It is projected to be acceptable; however, there is no reported real time data base for validation. (2) The state of charge of the nickel electrode at the beginning of charge is 90 percent. Will this cause an acceleration of divergence in the battery individual cell voltages. (3) After prolonged cycling at 10 percent DOD, will there be enough capacity remaining to support the 40 percent DOD. (4) Is the state of charge really 90 percent during cycling. There is no reported real time data base at shallow depths of discharge. A data base to address the above issues was initiated.

Smithrick, John J.↗

Design and fabrication of silver-hydrogen cells

The design and fabrication of silver-hydrogen secondary cells capable of delivering higher energy densities than comparable nickel-cadmium and nickel-hydrogen cells and relatively high cycle life is presented. An experimental task utilizing single electrode pairs for the optimization of the individual electrode components, the preparation of a design for lightweight 20Ahr cells, and the fabrication of four 20Ahr cells in heavy wall test housing containing electrode stacks of the lightweight design are described. The design approach is based on the use of a single cylindrical self-contained cell with a stacked disc sequence of electrodes. The electrode stack design is based on the use of NASA- Astropower Separator Material, PPF fuel cell anodes, an intercell electrolyte reservoir concept and sintered silver electrodes. Results of performance tests are given.

Klein, M. G.↗

Wetlife Study of Nickel Hydrogen Cells

A study was undertaken to determine the residual Nickel Precharge, and to understand the Performance and Cycle Life of Aged Nickel Hydrogen cells that were in cold storage up to thirteen (13) years. Comsat Technical Services, Aerospace Corporation, and NSWC/Crane test data to date indicate a nominal electrical performance with a small second plateau and the presence of Nickel Precharge in the cells: Cell Teardown, Plate (active Nickel Precharge determination), and Electrolyte Analyses are in progress. Preliminary Thermal Imaging data indicates that older the cell greater the heat generation, but cell over charge (capacity) could dominate heat generation. U.S. Govt. cells has completed 1150 nominal 60% LEO cycles. The completion date for this study is January 31, 2008.

Source record↗

Investigation of welded interconnection of large area wraparound contacted silicon solar cells

An investigation was conducted to evaluate the welding and temperature cycle testing of large area 5.9 x 5.9 wraparound silicon solar cells utilizing printed circuit substrates with SSC-155 interconnect copper metals and the LMSC Infrared Controlled weld station. An initial group of 5 welded modules containing Phase 2 developmental 5.9 x 5.9 cm cells were subjected to cyclical temperatures of + or 80 C at a rate of 120 cycles per day. Anomalies were noted in the adhesion of the cell contact metallization; therefore, 5 additional modules were fabricated and tested using available Phase I cells with demonstrated contact integrity. Cycling of the later module type through 12,000 cycles indicated the viability of this type of lightweight flexible array concept. This project demonstrated acceptable use of an alternate interconnect copper in combination with large area wraparound cells and emphasized the necessity to implement weld pull as opposed to solder pull procedures at the cell vendors for cells that will be interconnected by welding.

Lott, D. R.↗

Response of NiMH Cells to Burp Charging

Performance cycling and calorimetric analysis of nickel metal hydride (NNH) calls have revealed that reverse pulse ("burp") charging improves performance over other charging techniques. Burp charging periodically applies a short-duration, high-rate discharge pulse followed by short rest during an otherwise galvanostatic charge as shown in Fig. 1. Results show improved charge input and output, lower heat generation during charge, lower charge overvoltage, and no loss of cycle life [I]. The burp charge method has been improved over the years purely by trial and error. Several hypotheses have been put forward (see articles cited in (1) to explain why burp charging improves performance For example, it has been suggested that the discharge pulses dislodge gas bubbles that would otherwise mask the active elect-ode surfaces. However, no evidence was found in the literature to support this or other hypotheses. Overall, a better understanding of the phenomenon is needed to help guide further improvements in the burp-charging method, and this is the objective of our investigation.

Darcy, Eric C.↗

Impedances of Ni electrodes and Ni/H2 cells from different manufacturers

The consistency of impedance measurements within each group of flightweigth Ni/H2 cells being tested for Space Station Freedom confirms that impedance measurements are reproducible provided that the same conditions of cycling and storage are maintained. However, electrodes and cells from different manufacturers vary widely, even with the same cycling and storage conditions. Measurements on cells from two manufacturers that have been cycled for 500-800 cycles show that there are not only major changes upon cycling, but there are substantial differences in the behavior of cells from different manufacturers with cycling.

Reid, Margaret A.↗