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At least 505 records · Page 28

Compression failure characteristics of + or - 45-deg-dominated laminates with a circular hole or impact damage

An investigation of the compression failure characteristics of + or - 45-deg-dominated laminates with a circular hole or impact damage was conducted. Graphite-epoxy laminates consisting of all + or - 45-deg plies and of + or - 45-deg and 90-deg plies were evaluated. Inplane shearing between the fibers and matrix (i.e., matrix shearing) was found to be the primary compression failure mechanism for an all + or - 45-deg laminate with a hole. The failure mechanism for the + or 45-deg-dominated laminates with a hole appeared to be a combination of delamination and matrix shearing. The compression failure stresses and strains for both the all + or - 45-deg laminate and the + or - 45-deg-dominated laminates were unaffected by impact damage at an energy level of 5.5 J when compared to results for undamaged control specimens. The failure stresses and strains for all laminates with impact damage at an energy level of 17.0 J or of 34.3 J were significantly lower than the corresponding data for the undamaged control specimens. The failure stresses and strains for these impact-damaged specimens were independent of the percentage of 90-deg plies in the laminate.

Shuart, M. J.↗

The structural response of a rail acceleration

The transient response of a 0.4 by 0.6 cm rectangular bore rail accelerator was analyzed by a three dimensional finite element code. The copper rail deflected to a peak value of 0.08 mm in compression and then oscillated at an amplitude of 0.02 mm. Simultaneously the insulating side wall of glass fabric base, epoxy resin laminate (G-10) was compressed to a peak value of 0.13 mm and rebounded to a steady state in extension. Projectile pinch or blowby due to the rail extension or compression, respectively, can be identified by examining the time history of the rail displacement. The effect of blowby was most significant at the side wall characterized by mm size displacement in compression. Dynamic stress calculations indicate that the G-10 supporting material behind the rail is subjected to over 21 MPa at which the G-10 could fail if the laminate was not carefully oriented. Results for a polycarbonate resin (Lexan) side wall show much larger displacements and stresses than for G-10. The tradeoff between the transparency of Lexan and the mechanical strength of G-10 for sidewall material is obvious. Displacement calculations from the modal method are smaller than the results from the direct integration method by almost an order of magnitude, because the high frequency effect is neglected. Previously announced in STAR as N83-35412

Wang, S. Y.↗

Utilization of Space Shuttle External Tank materials by melting and powder metallurgy

The Crucible Melt Extraction Process was demonstrated to convert scraps of aluminum alloy 2219, used in the Space Shuttle External Tank, into fibers. The cast fibers were then consolidated by cold welding. The X-ray diffraction test of the cast fibers was done to examine the crystallinity and oxide content of the fibers. The compressive stress-strain behavior of the consolidated materials was also examined. Two conceptual schemes which would adapt the as-developed Crucible Melt Extraction Process to the microgravity condition in space were finally proposed.

Chern, T. S.↗

Ancient dorsa-related stresses of the Tharsis region on Mars

The early structural history of the Martian Tharsis bulge was studied in terms of a compensation model proposed by Froidevaux and Isacks (1984) proposed for terrestrial plateau uplift. The analysis was based on the regional topographic data on the bulge and the distribution of compressional tectonic features and major volcanoes. The results indicate that the initial phases of the Tharsis formation were dominated by the mantle plume doming, followed by extrusional dome raising; the volcanism became the most important bulge building factor only after thickening of the crust. The formation of the Tharsis bulge and the partial relaxation of this bulge have led to significant horizontal stresses and compression within the peripheral areas. The compressional peripheral zone around the bulge gave rise to dorsa formation while the high bulge crests have been in tensional state.

Raitala, Jouko↗

Parametric studies to determine the effect of compliant layers on metal matrix composite systems

Computational simulation studies are conducted to identify compliant layers to reduce matrix stresses which result from the coefficient of thermal expansion mismatch and the large temperature range over which the current metal matrix composites will be used. The present study includes variations of compliant layers and their properties to determine their influence on unidirectional composite and constituent response. Two simulation methods are used for these studies. The first approach is based on a three-dimensional linear finite element analysis of a 9 fiber unidirectional composite system. The second approach is a micromechanics based nonlinear computer code developed to determine the behavior of metal matrix composite system for thermal and mechanical loads. The results show that an effective compliant layer for the SCS 6 (SiC)/Ti-24Al-11Nb (Ti3Al + Nb) and SCS 6 (SiC)/Ti-15V-3Cr-3Sn-3Al (Ti-15-3) composite systems should have modulus 15 percent that of the matrix and a coefficient of thermal expansion of the compliant layer roughly equal to that of the composite system without the CL. The matrix stress in the longitudinal and the transverse tangent (loop) direction are tensile for the Ti3Al + Nb and Ti-15-3 composite systems upon cool down from fabrication. The fiber longitudinal stress is compressive from fabrication cool down. Addition of a recommended compliant layer will result in a reduction in the composite modulus.

Caruso, J. J.↗

1200 to 1400 K slow strain rate compressive properties of NiAl/Ni2AlTi-base materials

An attempt to apply the Martin Marietta Corporation's XD technology to the fabrication of NiAl-Ni2AlTi materials with improved creep properties is presented. Composite materials, containing from 0 to 30 vol pct of nominally 1-micron-diameter TiB2 particles in the intermetallic matrix have been produced by the XD process and compacted by hot pressing. Such composites demonstrated significant strength increases, approaching 3-fold for the 20 vol pct materials, in comparison to the unreinforced aluminide. This behavior was accomplished without deleterious side effects as the grain boundaries and particle-matrix interfaces were intact after compressive deformation to 10 percent or more strain. Typical true compressive stress-strain diagrams for materials tested in air between 1200 and 1400 K at approximate strain rates of 1.7 x 10 to the -6th/sec are presented.

Whittenberger, J. Daniel↗

Parametric studies to determine the effect of compliant layers on metal matrix composite systems

Computational simulation studies are conducted to identify compliant layers to reduce matrix stresses which result from the coefficient of thermal expansion mismatch and the large temperature range over which the current metal matrix composites will be used. The present study includes variations of compliant layers and their properties to determine their influence on unidirectional composite and constituent response. Two simulation methods are used for these studies. The first approach is based on a three-dimensional linear finite element analysis of a 9 fiber unidirectional composite system. The second approach is a micromechanics based nonlinear computer code developed to determine the behavior of metal matrix composite system for thermal and mechanical loads. The results show that an effective compliant layer for the SCS 6 (SiC)/Ti-24Al-11Nb (Ti3Al + Nb) and SCS 6 (SiC)/Ti-15V-3Cr-3Sn-3Al (Ti-15-3) composite systems should have modulus 15 percent that of the matrix and a coefficient of thermal expansion of the compliant layer roughly equal to that of the composite system without the CL. The matrix stress in the longitudinal and the transverse tangent (loop) direction are tensile for the Ti3Al + Nb and Ti-15-3 composite systems upon cool down from fabrication. The fiber longitudinal stress is compressive from fabrication cool down. Addition of a recommended compliant layer will result in a reduction in the composite modulus.

Caruso, J. J.↗

Compressive strength of directionally solidified NiAl-NiAlNb intermetallics at 1200 and 1300 K

Results are presented from measurements of 1200 K and 1300 K compressive properties of two directionally solidified NiAl-NiAlNb compositions (in at. pct): Ni-41.75Al-16.5Nb (eutectic composition) and Ni-47.5Al-8.9Nb-1.3C (Al-rich composition). Results showed that the strength of the eutectic was a factor of 2 greater than that of the Al-rich composition. However, the analysis of the compressive stress-strain data indicated that the deformation mechanism was the same in both materials.

Whittenberger, J. D.↗

Finite element study of plate buckling induced by spatial temperature gradients

Finite element analyses of thermal buckling of thin metallic plates with prescribed spatial temperature distributions are described. Thermally induced compressive membrane stresses and transverse plate displacement imperfections initiate plates buckling. A finite element formulation based on von Karman plate theory is presented. The resulting nonlinear equations are solved for incremental temperature increases by Newton-Raphson iteration. The computational method is used to investigate the buckling response of rectangular plates with steady and unsteady spatially varying temperature distributions. The role of initial plate imperfections and temperature distributions on the nonlinear response of plate displacements and stresses is described. The relatively high levels of stress induced by spatial temperature gradients should be considered carefully in the postbuckling design of panels for aerospace vehicles subjected to combined mechanical and thermal loads.

Thornton, Earl A.↗

A Subpress for Compressive Tests

A subpress for compressive tests is described. The subpress was designed primarily for use in developing and investigating methods for testing thin sheet metal in compression. Provision was made for testing fixed-end and flat-end specimens with or without various types of lateral support against buckling. Compressive stress-strain data for a sheet of 0.032-inch 24S-RT aluminum alloy were obtained with the subpress by the pack method and by the single-thickness method. The data showed small scatter and the stress-strain curves obtained by the two methods were in close agreement.

Aitchison, C S↗

Nickel Aluminide Alloys Made By Rapid Solidification

Collection of reports describes experimental metallurgical studies of nickel aluminide alloys made by rapid-solidification powder-metallurgy process. Process incorporates ultrafine dispersions of hard, stable refractory compounds and rare-earth oxides into alloys. Effects of dispersoids on high-temperature mechanical properties (flow stress, and compressive and tensile creep) of alloys investigated. Results indicate specific additives result in improved strength and ductility.

Ray, Ranjan↗

Exploratory Investigation into the Durability of Beneficial Cold Worked Fastener Hole in Aluminum

Cold working fastener holes in aluminum alloys is a widely used technique in the aerospace industry for improving the fatigue performance of structures. A compressive tangential stress introduced in the material during the cold working of the hole reduces the natural tendency of the material to crack at the holes under cyclic tensile loading. It is a lucrative technique for the aerospace industry in that it provides an increase in performance without any weight cost.

Johnson, W. S.↗

The Effects of Shot and Laser Peening on Fatigue Life and Crack Growth in 2024 Aluminum Alloy and 4340 Steel

Fatigue and crack growth tests have been conducted on 4340 steel and 2024-T3 aluminum alloy, respectively, to assess the effects of shot peening on fatigue life and the effects of shot and laser peening on crack growth. Two current programs involving fixed and rotary-wing aircraft will not be using shot peened structures. Since the shot peening compressive residual stress depth is usually less than the 0.05-inch initial damage tolerance crack size, it is believed by some that shot peening should have no beneficial effects toward retarding crack growth. In this study cracks were initiated from an electronic-discharged machining flaw which was cycled to produce a fatigue crack of approximately 0.05-inches in length and then the specimens were peened. Test results showed that after peening the crack growth rates were noticeably slower when the cracks were fairly short for both the shot and laser peened specimens resulting in a crack growth life that was a factor of 2 to 4 times greater than the results of the average unpeened test. Once the cracks reached a length of approximately 0.1-inches the growth rates were about the same for the peened and unpeened specimens. Fatigue tests on 4340 steel showed that the endurance limit of a test specimen with a 0.002-inch-deep machining-like scratch was reduced by approximately 40 percent. However, if the "scratched" specimen was shot peened after inserting the scratch, the fatigue life returned to almost 100 percent of the unflawed specimens original fatigue life.

Everett, R. A., Jr.↗

Morphological Evolution and Weak Interface Development within CVD-Zirconia Coating Deposited on Hi-Nicalon Fiber

The phase contents and morphology of a ZrO2 fiber coating deposited at 1050 C on Hi-Nicalon(Tm) by chemical vapor deposition were examined as a function of deposition time from 5 to 120 min. The morphological evolution in the ZrO2 coating was correlated to the development of delamination within the ZrO2 coating. The delamination appears to occur as a result of: (1) continuous formation of tetragonal ZrO2 nuclei on the deposition surface; (2) martensitic transformation of the tetragonal phase to a monoclinic phase upon reaching a critical grain size; and (3) development of significant compressive hoop stresses due to the volume dilation associated with the transformation. Our observations suggest that it will be of critical importance to further understand and eventually control the nucleation and grain growth behavior of CVD ZrO2 and its phase transformation behavior for its potential applications for composites.

Li, Hao↗

Optimum Design of Insulated Compression Plates Subjected to Aerodynamic Heating

A method to determine the optimum thicknesses of insulation and load-carrying structure has been applied to insulated compression plates subjected to aerodynamic heating. The optimum design results in the lowest combined weight of insulation and load-carrying plate. Load parameters which included the imposed load, insulation conductivity and density, and flight time were found for design strength criteria of compressive yield, compressive buckling, and postbuckling failure. Charts of optimum total weight were prepared for 2024-T3 aluminum alloy, HK3lA magnesium alloy, 17-7 PH stainless steel, and Inconel X for each design criterion. The results show that 17-7 PH stainless steel and Inconel X are most efficient for compressive yield stress and that HK3lA magnesium is most efficient for buckling. HK31A magnesium is also most efficient for the postbuckling failure criterion except under conditions of light loading and long flight periods; under such conditions uninsulated Inconel X may be superior for environmental temperature less than 1,200 F. Insulated magnesium is more efficient than insulated aluminum because the lower density of magnesium permits the use of thick plates with large heat capacity. When more than one failure mode was applied to a design, it was found that the minimum weight structure was one in which all modes of failure occurred at the design load.

Davidson, John R.↗