Compressive Strength of 24S-T Aluminum-alloy Flat Panels with Longitudinal Formed Hat-section Stiffeners Having a Ratio of Stiffener Thickness to Skin Thickness Equal to 1.00
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An analysis method for predicting the inplane stress states in anisotropic finite plates with an elliptical notch is presented. This method can be used to analyze plates with arbitrary notch orientations with respect to the plate material axes. The analysis results have been validated using finite element analysis results for unnotched composite plates and experimental and finite element analysis results for stiffened composite panels with a skin that has orthotropic properties. The good agreement between these results, until the panel exhibits nonlinear response either due to bending or initiation of damage, indicates that the present analysis method can be used to determine accurately the inplane stress states and stress concentrations at and around an elliptical notch.
Acoustic tone burst spectroscopy is used to examine the effect of plastic deformation on higher order elastic properties of specimens of AISI 1016, 1045, 1095 and 8620 steel rods by measuring the stress acoustic constants (SACs). The SAC is found to be influenced by prestraining, and prestrain SAC measurements on 8620 steel demonstrate similar behavior to previously measured steels even though the composition of 8620 steel is significantly different. It is suggested from bias stress measurements that the stress acoustic response of prestrained 8620 steel is sensitive to the sign of the applied stress due to the different directions is which dislocations move under tension as opposed to compression, providing an approach to nondestructive testing of residual stress in steels.
White Sands Test Facility (WSTF) was requested to perform ambient temperature hydrostatic pressurization testing of a Space Transportation System (STS) 40-in. Kevlar Composite Overwrapped Pressure Vessel (COPV). The 40-in. vessel was of the same design and approximate age as the STS Main Propulsion System (MPS) and Orbiter Maneuvering System (OMS) vessels. The NASA Engineering Safety Center (NESC) assembled a team of experts and conducted an assessment that involved a review of national Kevlar COPY data. During the review, the STS COPVs were found to be beyond their original certification of ten years. The team observed that the likelihood of STS COPV Stress rupture, a catastrophic burst before leak failure mode, was greater than previously believed. Consequently, a detailed assessment of remaining stress rupture life became necessary. Prior to STS-114, a certification deviation was written for two flights of OV-103 (Discovery) and OV-104 (Atlantis) per rationale that was based on an extensive review of the Lawrence Livermore National Laboratories, COPV data, and revisions to the STS COPV stress levels. In order to obtain flight rationale to extend the certification deviation through the end of the Program, the Orbiter Project Office has directed an interagency COPV team to conduct further testing and analysis to investigate conservatism in the stress rupture model and evaluate material age degradation. Additional analysis of stress rupture life requires understanding the fiber stresses including stress that occurs due to thru-wall composite compression in COPV components. Data must be obtained at both zero gauge pressure (pre-stress) and at the component operating pressure so that this phenomenon can be properly evaluated. The zero gauge pressure stresses are predominantly a result of the autofrettage process used during vessel manufacture. Determining these pre-stresses and the constitutive behavior of the overwrap at pressure will provide necessary information to better predict the remaining life of the STS COPVs. The primary test objective is obtaining data to verify the hypothesis of a radially oriented thru-thickness stress-riser in the COPV composite whose magnitude is a function of the applied pressure and the load history. The anticipated load dependent response follows from the constitutive behavior of the composite overwrap so data to quantify its nonlinear and time dependent response will be sought. The objective of the Fiber Braggs Gratings (FBGs) were to advance the state-of-the-art by developing techniques using FBG sensors that are capable of assessing stress-rupture degradation in Kevlar COPVs in a health monitoring mode (1). Moreover, they sought to answer questions of how embedded sensors affect overall integrity of the structure. And lastly, they sought to provide an important link in the overall stress rupture study that will help close the loop on the COPV fabrication process. NDE inspection methods will be used from start to finish and FBG will be an integral link within the overall chain.
The cyclic stress-strain behavior of Nimonic alloy PE16 was studied at room temperature and at different aging conditions to determine whether the plateau in the cyclic stress-strain curve (CSSC) reported by Arbuthnot (1982) is typical of the room temperature behavior and/or some specific initial microstructural states. Specimen blanks were heat-treated in batches in Ar/H2 (98/2) atmosphere to produce gamma-prime precipitates of different average sizes, but with the volume fraction of gamma-prime precipitates kept constant at about 7 percent at all the heat-treatment conditions. Total axial strain controlled LCF tests were conducted under fully reversed loading (R = -1) at a constant strain rate of 0.004/s, using a servohydraulic machine. The load response in tension and compression was recorded continually, and stress-strain hysteresis loops were recorded at frequent intervals. In the present investigation, the CSSCs of the P16 alloy at room temperature did not display the plateaus reported by Arbuthnot.
A series of tests was made in which the column strength of 17ST tubing was increased as much as 50 percent by prestressing the tubing to 40,000 pounds per square inch in compression under conditions of support that prevented column failure at this stress. This prestressing achieves it's beneficial effects entirely by improving the compressive properties of the material, principally the proportional limit.
This paper describes a computationally efficient analysis method which was used to predict detailed stress states in a typical composite compression panel with a discontinuous hat stiffener. A global-local approach was used. The global model incorporated both 2D shell and 3D brick elements connected by newly developed transition elements. Most of the panel was modeled with 2D elements, while 3D elements were employed to model the stiffener flange and the adjacent skin. Both linear and geometrically nonlinear analyses were performed on the global model. The effect of geometric nonlinearity induced by the eccentric load path due to the discontinuous hat stiffener was significant. The local model used a fine mesh of 3D brick elements to model the region at the end of the stiffener. Boundary conditions of the local 3D model were obtained by spline interpolation of the nodal displacements from the global analysis. Detailed in-plane and through-the-thickness stresses were calculated in the flange-skin interface near the end of the stiffener.
This report gives a comparison of the accuracy of the three methods for calculating the compressive strength of flat sheet and stiffener combinations such as occur in stressed-skin or monocoque structures for aircraft. Of the three methods based upon various assumptions with regard to the interaction of sheet and stiffener, the method based upon mutual action of the stiffener and an effective width as a column gave the best agreement with the results of the tests. An investigation of the effect of small curvature resulted in the conclusion that the compressive strength of the curved panels is, for all practical purposes, equal to the strength of flat panels except for thick sheet where non-uniform curvature throughout the length may cause the strength of the curved panel to be 10 to 15 percent less than that of a corresponding flat panel.
The high strength-to-weight ratio of composite materials is ideally suited for aerospace applications where they already are used in commercial and military aircraft secondary structures and will soon be used for heavily loaded primary structures. One area impeding the widespread application of composites is their inherent weakness in compressive strength when compared to the tensile properties of the same material. Furthermore, these airframe designs typically contain many bolted or riveted joints, as well as electrical and hydraulic control lines. These applications produce areas of stress concentration, and thus, further complicate the compression failure problem. Open hole compression failures which represent a typical failure mode for composite materials are addressed.
The time-dependent linearized magnetohydrodynamics (MHD) equations for a fully compressible, low-beta, viscoresistive plasma are solved numerically using an implicit integration scheme. The full viscosity stress tensor (Braginskii 1965) is included with the five parameters eta(sub i) i = 0 to 4. In agreement with previous studies, the numerical simulations demonstrate that the dissipation on inhomogeneities in the background Alfven speed occurs in a narrow resonant layer. For an active region in the solar corona the values of eta(sub i) are eta(sub o) = 0.65 g/cm/s, eta(sub 1) = 3.7 x 10(exp -12) g/cm/s, eta(sub 2) = 4 eta(sub 1), eta(sub 3) = 1.4 x 10(exp -6) g/cm/s, eta(sub 4) = 2 eta(sub 3), with n = 10(exp 10)/cu cm, T = 2 x 10(exp 6) K, and B = 100 G. When the Lundquist number S = 10(exp 4) and R(sub 1) much greater than S (where R(sub 1) is the dimensionless shear viscous number) the width of the resistive dissipation layer d(sub r) is 0.22a (where a is the density gradient length scale) and d(sub r) approximately S(exp -1/3). When S much greater than R(sub 1) the shear viscous dissipation layer width d(sub r) scales as R(sub 1)(exp -1/3). The shear viscous and the resistive dissipation occurs in an overlapping narrow region, and the total heating rate is independent of the value of the dissipation parameters in agreement with previous studies. Consequently, the maximum values of the perpendicular velocity and perpendicular magnetic field scale as R(sub 1)(exp -1/3). It is evident from the simulations that for solar parameters the heating due to the compressive viscosity (R(sub 0) = 560) is negligible compared to the resistive and the shear viscous (R(sub 1)) dissipation and it occurs in a broad layer of order a in width. In the solar corona with S approximately equals 10(exp 4) and R(sub 1) approximately equals 10(exp 14) (as calculated from the Braginskii expressions), the shear viscous resonant heating is of comparable magnitude to the resistive resonant heating.
Experimental results of the mechanical behavior of two metal matrix composite systems at room temperature are presented. Ultimate stress, ultimate strain, Poisson's ratio, and initial Young's Modulus are documented for BORSIC/Aluminum in uniaxial tension and Boron/Aluminum in uniaxial tension and compression. Poisson's ratio is used for nonlinear stress-strain behavior. A comparison of compression results for B/Al as obtained from sandwich beam compression specimens and IITRI coupon compression specimens is presented.
Understanding the thermomechanical behavior (creep and stress relaxation) of ceramic fibers is of both practical and basic interest. On the practical level, ceramic fibers are the reinforcement for ceramic matrix composites which are being developed for use in high temperature applications. It is important to understand and model the total creep of fibers at low strain levels where creep is predominantly in the primary stage. In addition, there are many applications where the component will only be subjected to thermal strains. Therefore, the stress relaxation of composite consituents in such circumstances will be an important factor in composite design and performance. The objective of this paper is to compare and analyze bend stress relaxation and tensile creep data for alpha-SiC fibers produced by the Carborundum Co. (Niagara Falls, NY). This fiber is of current technical interest and is similar in composition to bulk alpha-SiC which has been studied under compressive creep conditions. The temperature, time, and stress dependences will be discussed for the stress relaxation and creep results. In addition, some creep and relaxation recovery experiments were performed in order to understand the complete viscoelastic behavior, i.e. both recoverable and nonrecoverable creep components of these materials. The data will be presented in order to model the deformation behavior and compare relaxation and/or creep behavior for relatively low deformation strain conditions of practical concern. Where applicable, the tensile creep results will be compared to bend stress relaxation data.
Webs of partial-tension-field beams subjected to lateral pressure loadings
Redundancy removal processes, classification and nomenclature compared by plotting compression ratio vs rms error and stressing ZVA process
The role that a munition's structural response plays in the ignition process and the development of violent reactions and detonations is explored. The munition's structural response is identified as one of the factors that influences reaction violence. If the structural response of a round is known, this knowledge can be used to redstruce the probability that a large explosion would result from the sequential detonation of individual rounds within a large storage array. The response of an acceptor round was studied. The castings fail in the same manner regardless of whether or not there is a fill material present in the round. These failures are caused by stress waves which are transformed from compressive waves to tensile waves by reflection as the impact energy moves around the casting. Since these waves move in opposite directions around the projectile circumference and collide opposite the point of impact, very high tensile forces are developed which can crack the casing.
Each of 20 subjects (ranging in age from 18 to 38 years, 15 being male, five female) was given two Bruce Protocol symptom-limited maximum treadmill stress tests, breathing sea-level compressed air (20.9% O2) for one test and a 2440-m equivalent (15.5% O2) for the other. A significant difference was found to exist between measured VO2 max (p less than 0.0002) and exercise time (p less than 0.0004) for the two conditions. No significant differences were observed in heart rate or the recovery time to a respiratory quotient of less than 1. Hemoglobin saturation, as measured by an ear oximeter, averaged 95% for sea-level and 91% for the 2440-m equivalent gases. These results support a 2440-m equivalent contingency atmosphere in the Space Shuttle prior to donning a low-pressure suit for the purpose reducing nitrogen washout times.
The convection generated tensional stress field in the earth, as inferred from satellite gravity data, reveals an anomalous lens of upwelling mantle rocks under the Baikal rift zone. The point of no strain at 56 deg N 116 deg E forms a seismic gap along the Baikal-Stanovoy seismic belt. East of this point, the stress field changes from extension to compression. Therefore, the position of no strain at the eastern termination of the rift accounts for the dying-out of the rift zone and for the appearance of a compressive structure in the Stanovoy Range.
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