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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 505 records · Page 28

Influence of interface on composite failure

The influence of the interface on the composite system behavior is investigated by analytical modeling. The stress analysis is based on the two-dimensional finite element procedure in which twelve-node isoparametric elements with cubic shape functions are used. The location of possible failure sites is predicted by the strain energy density (SED) failure theory which assumes failure to coincide with locations of minimum SED while the locations of maximum SED correspond to regions of excessive distortion or yielding. The results of the analysis show that the way in which the modulus of elasticity varies within the interface is as important in modeling as the average interface modulus.

Sih, G. C.↗

Investigation of the fuel feed line failures on the Space Shuttle main engine

The Space Shuttle Main Engine (SSME) development program experienced two similar appearing fuel feed line failures during the shutdown portion of two engine tests. Failure investigations into each incident showed that a few cycles of high-amplitude transient strain occurring during the start and cutoff portions of each test could have either accumulated damage and led to a fatigue failure after 46 tests, or caused rupture in a low-strength weld joint. The cause of the high strain was traced to a period of unsteady flow separation during the start and cutoff of each test coincident with the oblique shock approaching the nozzle exit. Since elimination of the flow separation was impractical, the steps taken to allow engine development and flight preparations to continue were: (1) establish the safe operating life of the nozzle, (2) reinforce all low-strength welds, and (3) eliminate the use of thin-wall fuel feed lines. In parallel, the feed line was redesigned and fabrication was initiated on units to be incorporated into the development program.

Larson, E. W.↗

Failure Detector for Power-Factor Controller

New protective circuits have been developed for power-factor ac motor controllers. Circuits prevent direct current and consequent motor heating that would normally result from failure of solid-state switch in controller. Single-phase power-factor controller with short detector compensates for short-circuit failure in either direction by applying full power to motor. Controller with open detector compensates for open-circuit failure in either direction by turning off power to motor.

Nola, F. J.↗

Postbuckling and failure characteristics of selected flat rectangular graphite-epoxy plates loaded in compression

Results of an experimental study of the postbuckling response and failure characteristics of 16- and 24-ply quasi-isotropic and 24-ply orthotropic flat rectangular graphite-epoxy plates loaded in compression are examined. Some of the specimens had circular drilled holes or were subjected to low-speed impact damage. The ratio of failure load to buckling load was found to be higher for specimens with lower initial buckling strains than for specimens with higher initial buckling strains. Some specimens supported more than five times their initial buckling load before failing. The specimens failed along a nodal line of the buckling mode in an induced shear failure mode. Holes and impact damage had a more adverse effect on the postbuckling strength of specimens with high initial buckling strains than on the strength of specimens with lower initial buckling strains.

Starnes, J. H., Jr.↗

Ayame/PAM-D apogee kick motor nozzle failure analysis

The failure of two communication satellites during firing sequence were examined. The correlation/comparison of the circumstances of the Ayame incidents and the failure of the STAR 48 (DM-2) motor are reviewed. The massive nozzle failure of the AKM to determine the impact on spacecraft performance is examined. It is recommended that a closer watch is kept on systems techniques,

Source record↗

Filter failure detection for systems with large space structure dynamics

A failure detection filter is applied to the detection of actuator and sensor failures on a free-free beam. Computer simulation tests are used to verify the filter design and study the effect of unmodeled modes on filter performance. In actuator tests, the failure signal to spillover noise ratio was found to be greatest when the filter bandwidth was 5 rad/sec beyond the input frequency. Observation spillover, however, was found to vary widely in tests run under similar conditions (same input frequency and filter poles) but with different detector gains. In sensor tests, the maximum signal-to-noise ratio for varying filter bandwidth depended upon the initial conditions placed on the unmodeled modes; the performance was good even for initial amplitudes on the first unmodeled mode 7.5% of that on the last modeled mode.

Carignan, C. R.↗

Design of analytical failure detection using secondary observers

The problem of designing analytical failure-detection systems (FDS) for sensors and actuators, using observers, is addressed. The use of observers in FDS is related to the examination of the n-dimensional observer error vector which carries the necessary information on possible failures. The problem is that in practical systems, in which only some of the components of the state vector are measured, one has access only to the m-dimensional observer-output error vector, with m or = to n. In order to cope with these cases, a secondary observer is synthesized to reconstruct the entire observer-error vector from the observer output error vector. This approach leads toward the design of highly sensitive and reliable FDS, with the possibility of obtaining a unique fingerprint for every possible failure. In order to keep the observer's (or Kalman filter) false-alarm rate under a certain specified value, it is necessary to have an acceptable matching between the observer (or Kalman filter) models and the system parameters. A previously developed adaptive observer algorithm is used to maintain the desired system-observer model matching, despite initial mismatching or system parameter variations. Conditions for convergence for the adaptive process are obtained, leading to a simple adaptive law (algorithm) with the possibility of an a priori choice of fixed adaptive gains. Simulation results show good tracking performance with small observer output errors, while accurate and fast parameter identification, in both deterministic and stochastic cases, is obtained.

Sisar, M.↗

Model degradation effects on sensor failure detection

This paper discusses the effects of imperfect modeling on the detection and isolation of sensor failures. For systems with non-zero set points, deterministic inputs or non-zero noise biases, the model mismatch appears as a bias on the stochastic innovation process. This bias, if left unaccounted for, would be sufficient to declare a false alarm failure in one or more sensors. A practical design procedure based upon the Generalized Likelihood Ratio (GLR) form uses a finite data window sequential t-test to detect and isolate model mismatch effects and soft sensor failures. Application to an eighth order model of the QCSEE turbofan engine is discussed.

Leininger, G. G.↗

Sensor failure detection for jet engines

Revisions to the advanced sensor failure detection, isolation, and accommodation (DIA) algorithm, developed under the sensor failure detection system program were studied to eliminate the steady state errors due to estimation filter biases. Three algorithm revisions were formulated and one revision for detailed evaluation was chosen. The selected version modifies the DIA algorithm to feedback the actual sensor outputs to the integral portion of the control for the nofailure case. In case of a failure, the estimates of the failed sensor output is fed back to the integral portion. The estimator outputs are fed back to the linear regulator portion of the control all the time. The revised algorithm is evaluated and compared to the baseline algorithm developed previously.

Beattie, E. C.↗

Inherent Problems in Designing Two-Failure Tolerant Electromechanical Actuators

An electromechanical ac-powered rotary actuated four-bar linkage system for rotating the Shuttle/Centaur deployment adapter is described. The essential features of the deployment adapter rotation system (DARS) are increased reliability for mission success and maximum practical hazard control for safety. The requirements, concept development, hardware configuration, quality assurance provisions, and techniques used to meet two-fault tolerance requirements are highlighted. The rationale used to achieve a degree of safety equivalent of that of two-failure tolerance is presented. Conditions that make this approach acceptable, including single failure point components with regard to redundancy versus credibility of failure modes, are also discussed.

Hornyak, S.↗

Failure analysis of a tool steel torque shaft

A low design load drive shaft used to deliver power from an experimental exhaust heat recovery system to the crankshaft of an experimental diesel truck engine failed during highway testing. An independent testing laboratory analyzed the failure by routine metallography and attributed the failure to fatigue induced by a banded microstructure. Visual examination by NASA of the failed shaft plus the knowledge of the torsional load that it carried pointed to a 100 percent ductile failure with no evidence of fatigue. Scanning electron microscopy confirmed this. Previously announced in STAR as N82-11184

Reagan, J. R.↗

Investigation of control law reconfigurations to accommodate a control element failure on a commercial airplane

The ability of a pilot to reconfigure the control surfaces on an airplane after a failure, allowing the airplane to recover to a safe condition, becomes more difficult with increasing airplane complexity. Techniques are needed to stabilize and control the airplane immediately after a failure, allowing the pilot more time to make longer range decisions. This paper presents a baseline design of a discrete multivariable control law using four controls for the longitudinal channel of a B-737. Non-reconfigured and reconfigured control laws are then evaluated, both analytically and by means of a digital airplane simulation, for three individual control element failures (stabilizer, elevator, spoilers). The simulation results are used to evaluate the effectiveness of the control reconfiguration on tracking ability during the approach and landing phase of flight with severe windshear and turbulence disturbing the airplane dynamics.

Ostroff, A. J.↗

Investigating compression failure mechanisms in composite laminates with a transparent fiberglass-epoxy birefringent materials

The response and failure of a + or - 45s class laminate was studied by transparent fiberglass epoxy composite birefringent material. The birefringency property allows the laminate stress distribution to be observed during the test and also after the test if permanent residual stresses occur. The location of initial laminate failure and of the subsequent failure propagation are observed through its transparency characteristics. Experimental results are presented.

Shuart, M. J.↗

Experimental Development of a Failure Detection Scheme for Large Space Structures

Large flexible spacecraft may require control systems consisting of large numbers of sensors and actuators. To assure a viable mission, the control system should tolerate failures of some of the control components. Hence, it is desirable to automate the process of failure detection, identification, and control system reconfiguration (FDI&R). Some of the opportunities to accommodate failure in the spacecraft design are reviewed. Some methods for FDI&R are presented in overview, and the method chosen for experimental testing is described. Finally, the experimental activities leading to the validation of the technique are presented.

Montgomery, R. C.↗

Failure Modes Experienced on Spacecraft Nicd Batteries

A review was made of failures and irregularities experienced on nickel cadmium batteries for 31 spacecraft. Only rarely did batteries fail completely. In many cases, poorly performing batteries were compensated for by a reduction in loads or by continuing to operate in spite of out-of-voltage conditions. Low discharge voltage was the most common problem observed in flight spacecraft (42%). Spacecraft batteries are often designed to protect against cell shorts, but cell shorts accounted for only 16% of the failures. Other causes of problems were high charge voltage (16%), battery problems caused by other elements of the spacecraft (10%), and open circuit failures (6%). Problems of miscellaneous or unknown causes occurred in 10% of the cases.

Gross, S.↗

The failure mechanism of a nickel electrode in a nickel-hydrogen cell

Studies on a number of types of nickel electrodes after cycle failure in a Ni/H2 cell showed that the failure is due to the loss of high rate discharge capability rather than an absolute capacity loss. The failure mechanism is speculated to be a combination of migration of the active material away from the current collecting nickel sinter, increased porosity of the active material caused by cycling, and an electrical isolation process of the active material during discharge.

Lim, H. S.↗

Investigating compression failure mechanisms in composite laminates with a transient fiberglass-epoxy birefringent material

An experimental study is reported in which a nondestructive technique involving the use of a transparent fiberglass-epoxy composite birefringent material has been used to investigate compression failure mechanisms in graphite-epoxy laminates. It is shown that the birefringency and transparency of the fiberglass-epoxy material permits regions of high stress to be located and the mechanisms of local failure propagation to be identified within the laminate. The material may also be useful for studying stress fields and for identifying failure initiation and propagation mechanisms in a wide variety of composite-structure problems.

Shuart, M. J.↗

An elastic failure model of indentation damage

A mechanistically consistent model for indentation damage based on elastic failure at tensile or shear overloads, is proposed. The model accommodates arbitrary crack orientation, stress relaxation, reduction and recovery of stiffness due to crack opening and closure, and interfacial friction due to backward sliding of closed cracks. This elastic failure model was implemented by an axisymmetric finite element program which was used to simulate progressive damage in a silicon nitride plate indented by a tungsten carbide sphere. The predicted damage patterns and the permanent impression matched those observed experimentally. The validation of this elastic failure model shows that the plastic deformation postulated by others is not necessary to replicate the indentation damage of brittle structural ceramics.

Liaw, B. M.↗