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At least 505 records · Page 28

Linear magnetic bearing

A linear magnetic bearing system having electromagnetic vernier flux paths in shunt relation with permanent magnets, so that the vernier flux does not traverse the permanent magnet, is described. Novelty is believed to reside in providing a linear magnetic bearing having electromagnetic flux paths that bypass high reluctance permanent magnets. Particular novelty is believed to reside in providing a linear magnetic bearing with a pair of axially spaced elements having electromagnets for establishing vernier x and y axis control. The magnetic bearing system has possible use in connection with a long life reciprocating cryogenic refrigerator that may be used on the space shuttle.

Studer, P. A.↗

I. Final Report for DOE SBIR Phase I Project DE-SC0013795 Final Report for DOE SBIR Phase I Project DE-SC0013795 Microtron-based Compact, Portable Gamma-Ray Source

Microtron-based Compact, Portable Gamma-Ray Source. The objective of Phase I of this project was to produce a conceptual design of a prototype compact microtron electron accelerator, which could be designed, built, and demonstrated in Phase II of the project. The conceptual design study included an analysis of the parameters of the microtron and its components, and the expected performance of the prototype microtron as a source of x-rays and/or RF neutrons in the MeV energy range. The major components of the microtron are the magnet, the accelerating system, the power system, the vacuum system, the control system, the beam extraction system and the targets to produce x-rays (and/or neutrons). Our objectives for the design of the prototype were for it to be compact, cost-effective, capable of producing high intensity x-ray (an/or neutron) fluxes. In addition, the prototype was to be easily assembled and disassembled so that components could be easily replaced. The main parameters for the prototype are the following: the range of electron kinetic energies, the output power, the RF frequency band (X-band, C-band, or S-Band), the type of injection (Type I or Type II), the magnet type, i.e. permanent magnet, electromagnet, or a hybrid combination of permanent and electromagnet. The results of the Phase I study and analysis for a prototype microtron are the following: The electron energy range can be varied from below 6 MeV to 9 MeV, the optimal frequency range is S-Band (2-4 GHz) RF frequency, Type II injection (described below), and the magnet type is the hybrid version. The prototype version will be capable of producing gamma ray doses of ~1800 R/min-m and neutron fluxes of up to ~6 x 10 10 n/s with appropriate targets. The results of the Phase I study and analysis are provided below. The proposed Phase II plan was to demonstrate the prototype at low beam power. In the subsequent Phase III, high power tests would be performed, and the design of commercial versions of microtrons with various energies, sizes and types would be produced and marketed, including a more compact and more portable 6 MeV battery-powered model that more closely meets the requirements in the original FOA topic description. In the course of the Phase I study, we also identified another microtron version, one that was larger (not compact) and more powerful than that of the Phase II prototype, which could serve as an intense source of photo- neutrons, up to 4 x 10 12 n/s for use in nuclear medicine, short-lived isotope production, or other applications. In addition, it could produce gamma dose rates up to 130 kR/min-m with a heavy metal bremsstrahlung target. The results and specifications of this were submitted to IPAC16 (Reference [12]) the paper is included in Addendum B. Because this version was beyond the scope of the Phase I project, there is no additional description in the Final Report.

43 PARTICLE ACCELERATORS↗

The magnetic flywheel flow meter: Theoretical and experimental contributions

The development of contactless flow meters is an important issue for monitoring and controlling of processes in different application fields, like metallurgy, liquid metal casting, or cooling systems for nuclear reactors and transmutation machines. Shercliff described in his book “The Theory of Electromagnetic Flow Measurement, Cambridge University Press, 1962” a simple and robust device for contact-less measurements of liquid metal flow rates which is known as magnetic flywheel. The sensor consists of several permanent magnets attached on a rotatable soft iron plate. This arrangement will be placed closely to the liquid metal flow to be measured, so that the field of the permanent magnets penetrates into the fluid volume. The flywheel will be accelerated by a Lorentz force arising from the interaction between the magnetic field and the moving liquid. Steady rotation rates of the flywheel can be taken as a measure for the mean flow rate inside the fluid channel. The present paper provides a detailed theoretical description of the sensor in order to gain a better insight into the functional principle of the magnetic flywheel. Theoretical predictions are confirmed by corresponding laboratory experiments. For that purpose, a laboratory model of such a flow meter was built and tested on a GaInSn-loop under various test conditions.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Novel pre-alloyed powder processing of modified alnico 8: Correlation of microstructure and magnetic properties

Progress is reviewed on development of an improved near-final bulk magnet fabrication process for alnico 8, as a non-rare earth permanent magnet with promise for sufficient energy density and coercivity for electric drive motors. This study showed that alnico bulk magnets in near-final shape can be made by simple compression molding from spherical high purity gas atomized pre-alloyed powder. Dwell time at peak sintering temperature (1250 °C) greatly affected grain size of the resulting magnet alloys. This microstructure transformation was demonstrated to be useful for gaining partially aligned magnetic properties and boosting energy product. While a route to increased coercivity was not identified by these experiments, manufacturability of bulk alnico magnet alloys in near-final shapes was demonstrated, permitting further processing and alloy modification experiments that can target higher coercivity and better control of grain anisotropy during grain growth.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Corrosion and Electrochemical Behavior of Sn-2Ag-0.5Cu Lead-Free Solders Solidified with Magnet Stirring

In this study, permanent magnet stirring (PMS) was applied to modify the crystallographic texture and corrosion resistance of Sn-2Ag-0.5Cu (SAC205) solders. The results indicate that PMS transforms the lamellar structure into equiaxed grains. Following the initiation corrosion process, the crystallographic texture shows a new class of grains that consists of single-crystal morphology with {111}{sub Sn} facets before applying PMS. This could result in severe corrosion of β-Sn crystals with non-uniform corrosion rate caused by the orientation effect of (111). The corrosion rate for SAC205 solder, measured by immersion tests in 3.5% NaCl solution at 25 °C, was significantly decreased from 31 to 8 mpy after applying PMS. This change in corrosion resistance of SAC205 solder can be attributed to the improved anodic and cathodic reaction activities caused by the modification of microstructure and crystallographic texture. The mechanism of pitting and sequential corrosion events is fully explained and discussed.

36 MATERIALS SCIENCE↗

Method and apparatus for electromagnetically braking a motor

An electromagnetic braking system and method is provided for selectively braking a motor using an electromagnetic brake having an electromagnet, a permanent magnet, a rotor assembly, and a brake pad. The brake assembly applies when the electromagnet is de-energized and releases when the electromagnet is energized. When applied the permanent magnet moves the brake pad into frictional engagement with a housing, and when released the electromagnet cancels the flux of the permanent magnet to allow a leaf spring to move the brake pad away from the housing. A controller has a DC/DC converter for converting a main bus voltage to a lower braking voltage based on certain parameters. The converter utilizes pulse-width modulation (PWM) to regulate the braking voltage. A calibrated gap is defined between the brake pad and permanent magnet when the brake assembly is released, and may be dynamically modified via the controller.

Davis, Donald R.↗

Magnetic dipole discharges. III. Instabilities

Instabilities in a cross-field discharge around a permanent magnet have been investigated. The permanent magnet serves as a cold cathode and the chamber wall as an anode. The magnet is biased strongly negative and emits secondary electrons due to impact of energetic ions. The electrons outside the sheath are confined by the strong dipolar magnetic field and by the ion-rich sheath surrounding the magnet. The electron energy peaks in the equatorial plane where most ionization occurs and the ions are trapped in a negative potential well. The discharge mechanism is the same as that of cylindrical and planar magnetrons, but here extended to a 3-D cathode geometry using a single dipole magnet. While the basic properties of the discharge are presented in a companion paper, the present focus is on various observed instabilities. The first is an ion sheath instability which oscillates the plasma potential outside the sheath below the ion plasma frequency. It arises in ion-rich sheaths with low electron supply, which is the case for low secondary emission yields. Sheath oscillations modulate the discharge current creating oscillating magnetic fields. The second instability is current-driven ion sound turbulence due to counter-streaming electrons and ions. The fluctuations have a broad spectrum and short correlation lengths in all directions. The third type of fluctuations is spiky potential and current oscillations in high density discharges. These appear to be due to unstable emission properties of the magnetron cathode.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Magnetostatic focal spot correction for x-ray tubes operating in strong magnetic fields using iterative optimization

Purpose: Combining x-ray fluoroscopy and MR imaging systems for guidance of interventional procedures has become more commonplace. By designing an x-ray tube that is immune to the magnetic fields outside of the MR bore, the two systems can be placed in close proximity to each other. A major obstacle to robust x-ray tube design is correcting for the effects of the magnetic fields on the x-ray tube focal spot. A potential solution is to design active shielding that locally cancels the magnetic fields near the focal spot. Methods: An iterative optimization algorithm is implemented to design resistive active shielding coils that will be placed outside the x-ray tube insert. The optimization procedure attempts to minimize the power consumption of the shielding coils while satisfying magnetic field homogeneity constraints. The algorithm is composed of a linear programming step and a nonlinear programming step that are interleaved with each other. The coil results are verified using a finite element space charge simulation of the electron beam inside the x-ray tube. To alleviate heating concerns an optimized coil solution is derived that includes a neodymium permanent magnet. Any demagnetization of the permanent magnet is calculated prior to solving for the optimized coils. The temperature dynamics of the coil solutions are calculated using a lumped parameter model, which is used to estimate operation times of the coils before temperature failure. Results: For a magnetic field strength of 88 mT, the algorithm solves for coils that consume 588 A/cm{sup 2}. This specific coil geometry can operate for 15 min continuously before reaching temperature failure. By including a neodymium magnet in the design the current density drops to 337 A/cm{sup 2}, which increases the operation time to 59 min. Space charge simulations verify that the coil designs are effective, but for oblique x-ray tube geometries there is still distortion of the focal spot shape along with deflections of approximately 3 mm in the radial and circumferential directions on the anode. Conclusions: Active shielding is an attractive solution for correcting the effects of magnetic fields on the x-ray focal spot. If extremely long fluoroscopic exposure times are required, longer operation times can be achieved by including a permanent magnet with the active shielding design.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Atomic cooperation in enhancing magnetism: (Fe, Cu)-doped CeCo 5

Developing permanent magnet alloys with decreased critical elements (e.g., Nd, Dy, and Co) requires identifying compositions and structures with uniaxial magneto-crystalline anisotropy energy (MAE), large magnetization, and a high ferromagnetic transition temperature (Curie temperature - T C ). One approach to minimizing the critical elements in potential permanent magnet alloys is to use overly produced Ce, which is less critical. Furthermore, reducing Co content in RCo 5 (R = Rare Earth) alloys is necessary since Co is also a critical element. An obvious choice for decreasing Co content is a substitution with non-critical Fe. However, the Fe is not stable in the lattice due to the reduced number of d -electrons. Concomitant substitution of Cu stabilizes Fe substitution. Employing first-principles electronic structure theory, we identify the weakly localized nature of cobalt in CeCo 5 , which causes high uniaxial magnetic anisotropy of ~10 MJ/m 3 . In contrast, substituted Cu delocalizes the Co’s 3 d -states, resulting in lower anisotropy. Calculations show that 10% Cu can stabilize 20% Fe subsituted for Co, which significantly enhances magnetic moment in the Ce (Co, Fe, Cu) 5 . We report this prediction is in good agreement with a single-crystal experiment in which the optimal composition was identified to be 15% of Fe and 12% Cu. The competitive non-equivalent Co sites preferred by Cu and Fe, a unique electronic structure including exchange and crystal field splitting, and rigid band shift variation are borne by 3 d states of Co, Fe, and Cu around the Fermi level, all play an essential role in tuning the magnetic properties.

36 MATERIALS SCIENCE↗

Evolution of structural and magnetic properties in La x Ce 2-x Co 16 Ti for $0 \leq x \leq 2$

Here we examine the intrinsic magnetic and structural properties of the title alloys, permanent magnet materials based on the abundant rare-earth elements lanthanum and cerium, since these properties (T C , M s H a (K 1 , K 2 )) will set the upper limits on the quality of permanent magnet that can be fabricated from said alloys. Ce 2 Co 16 Ti has a high magnetic anisotropy (H a = 65 kOe) but a relatively low saturation magnetization (M s = 7.3 kG), and La 2 Co 16 Ti has a high Ms(9.5 kG) but Ha too low for most applications (16 kOe). Though these two end-members have previously well-known properties, changing economic conditions have made re-examination of systems containing cerium and lanthanum necessary as the economic viability of rare earth mining becomes dependent on extraction of products beyond what is currently considered useful and profitable within the rare earth elements. We find that replacing some lanthanum with cerium in La 2 Co 16 Ti increases H a by a factor of more than two, while decreasing M s by less than 5%. The measured Ms indicate maximum possible energy products in excess of 20 MG·Oe in these materials, which have Curie temperatures near 600 °C. Real energy products are expected to be greatest near x = 1. In conclusion, these findings identify La x Ce 2-x Co 16 Ti as a promising system for development of so-called gap magnets that fill the energy product gap between expensive rare-earth magnets and current non-rare earth alternatives.

36 MATERIALS SCIENCE↗

TMS 2014 143rd Annual Meeting & Exhibition, Annual Meeting Supplemental Proceedings (ISBN: 978-1-118-88972-5)

The Magnetic Materials for Energy Applications IV, held at the 2014, 143rd Annual Meeting of The Minerals, Metals, and Materials Society (TMS), brought together experts, young investigators, and students from this sub-discipline of materials science in order for them to share their latest discoveries and develop collaborations. This symposium, which is organized by The Minerals, Metals, and Materials Society, is an important event for this community of scientists. This year, over 50 high-level technical talks were planned over the course of the event. In addition, the students and young investigators in attendance ensured the maximum benefit to the next generation’s work force in this area of study. Meeting global energy needs in a clean, efficient, secure and sustainable manner is arguably the greatest challenge facing mankind today. Magnetic materials play a critical role in myriad devices for the collection, conversion, transmission and storage of energy. For example, high performance permanent magnets are currently in great demand for the generators in wind turbines and electric motors in hybrid vehicles. Other classes of advanced magnetic materials are essential for efficient inductors/transformers and motors. Energy efficient cooling based on the magnetocaloric effect is another exciting possibility which is rapidly becoming industrially viable. The potential energy savings related to refrigeration and air conditioning based on magnetocaloric materials are highly attractive. This symposium allowed experts in areas relating to the advanced characterization, simulation, and optimization of magnetic materials to convene and present their latest research. The types of interactions afforded by this event are beneficial to society at large primarily because they provide opportunities for the leaders within this field to learn from one another and thus improve the quality and productivity of their investigations. Additionally, the presence of young investigators and students with technical interests in this field provides promise that the United States will continue to be a leader in this area. The support provided by the Department of Energy for this event directly enhanced its impact on the field by helping a number of students, young investigators, and technical experts attend and participate in this event. This symposium brought together research experts and students in the field to present the latest developments on the science surrounding advanced characterization, simulation, and optimization of magnetic materials and their use in energy applications such as generation and magnetic cooling. A strong technical program, containing more than 50 presentations was developed and organized around the following technical sessions. A strong list of invited speakers contributed to the high quality of technical content. Rare Earth Permanent Magnets: Processing, Characterization and Modeling Rare Earth Free Permanent Magnets Fundamentals of the Magnetocaloric Effect and Current Status of Magnetic Cooling Technology Magnetocaloric Materials High Performance Soft Magnets I High Performance Soft Magnets II

36 MATERIALS SCIENCE↗

Spin-phonon coupling in BaFe{sub 12}O{sub 19} M-type hexaferrite

The spin-phonon coupling in magnetic materials is due to the modulation of the exchange integral by lattice vibrations. BaFe{sub 12}O{sub 19} M-type hexaferrite, which is the most used magnetic material as permanent magnet, transforms into ferrimagnet at high temperatures, but no spin-phonon coupling was previously observed at this transition. In this letter, we investigated the temperature-dependent Raman spectra of polycrystalline BaFe{sub 12}O{sub 19} M-type hexaferrite from room temperature up to 780 K to probe spin-phonon coupling at the ferrimagnetic transition. An anomaly was observed in the position of the phonon attributed to the Fe{sup (4)}O{sub 6}, Fe{sup (5)}O{sub 6}, and Fe{sup (1)}O{sub 6} octahedra, evidencing the presence of a spin-phonon coupling in BaM in the ferrimagnetic transition at 720 K. The results also confirmed the spin-phonon coupling is different for each phonon even when they couple with the same spin configuration.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Characterization of superconducting magnetic bearings (dynamic stiffness and damping coefficient in axial direction)

High T(sub c) superconductor as a stator and permanent magnets for a rotor were assembled into a superconducting magnetic bearing. The dynamic stiffness and the damping coefficient of the superconducting magnetic bearing in axial direction were measured. The dynamic stiffness depended on an axial gap between superconductor and permanent magnet. The superconducting magnetic bearings are advantageous for a passive bearing, because they have a vibration damping effect that a permanent magnet bearing does not have. The tendency of its vibration damping coefficient indicated an increase as the resonant frequency increased.

Takahata, Ryoichi↗

A Comparison of Analytical and Experimental Data for a Magnetic Actuator

Theoretical and experimental force-displacement and force-current data are compared for two configurations of a simple horseshoe, or bipolar, magnetic actuator. One configuration utilizes permanent magnet wafers to provide a bias flux and the other configuration has no source of bias flux. The theoretical data are obtained from two analytical models of each configuration. One is an ideal analytical model which is developed under the following assumptions: (1) zero fringing and leakage flux, (2) zero actuator coil mmf loss, and (3) infinite permeability of the actuator core and suspended element flux return path. The other analytical model, called the extended model, is developed by adding loss and leakage factors to the ideal model. The values of the loss and leakage factors are calculated from experimental data. The experimental data are obtained from a magnetic actuator test fixture, which is described in detail. Results indicate that the ideal models for both configurations do not match the experimental data very well. However, except for the range around zero force, the extended models produce a good match. The best match is produced by the extended model of the configuration with permanent magnet flux bias.

Groom, Nelson J.↗

Lunar magnetic field - Permanent and induced dipole moments

Apollo 15 subsatellite magnetic field observations have been used to measure both the permanent and the induced lunar dipole moments. Although only an upper limit of 1.3 x 10 to the 18th gauss-cubic centimeters has been determined for the permanent dipole moment in the orbital plane, there is a significant induced dipole moment which opposes the applied field, indicating the existence of a weak lunar ionosphere.

Russell, C. T.↗

Structural and magnetic properties of hard magnetic system Ce(Co 1 -Fe ) 4.4 Cu 0.6 (0 ≤ x ≤ 0.19)

The Ce(Co 1 -Fe ) 4.4 Cu 0.6 (0 ≤ x ≤ 0.19) is a composite, hard magnetic system that is based on the CaCu 5 -type structure (1:5). It shows both, unique magnetic and microstructural features that are essential for permanent magnets, e.g., exceptional squareness of the 2nd. quadrant of the magnetization loops and microstructural features typically needed for pinning. Samples solidified in alumina crucibles are coarse-grained and often clearly faceted and readily align in a magnetic field. X-ray, SEM, and TEM analyses show a 1:5-type single-phase material when quenched from high temperature, which, after heat treatment, transforms into a laminar coherent nanostructure through the formation of a dense array of extended intercalated regions. Furthermore, these extended intercalated regions are comprised of segments of the Ce 2 Ni 7 –type structure (2:7) which segregate into various closely related precipitates forming a nanostructure similar to the SmCo 5 - Sm 2 Co 17 composites seen in Sm-Co permanent magnets. Based on TEM and Lorentz microscopy of well-aligned single grain particles, the magnetic domains’ reversal mechanism is regulated by anisotropy fluctuations occurring along the easy direction of magnetization and strong exchange interactions between the matrix and defects (e.g.: stacking faults). Lorentz microscopy suggests the domain wall is not physically pinned by the defect, but rather is offset/deflected when it interacts with the defect. The Lorentz and magnetization data suggest that defects cause a bending of the moment away from the c axis inside the grains.

36 MATERIALS SCIENCE↗

Electric machine

A permanent magnet machine includes a stator having a stator core, a plurality of stator teeth and plurality of stator windings coupled to the stator core. The stator is configured to generate a stator magnetic rotating field when the stator windings are excited with an electric current. The stator magnetic rotating field includes both synchronous sub-harmonic and super-harmonic components. The permanent magnet machine also includes a rotor that is disposed within the stator. The rotor includes a rotor core and a plurality of rotor magnets that are coupled to the rotor core. The rotor magnets are further configured to have a predefined orientation profile such that when the stator windings are excited with an electric current, sub-harmonic and super-harmonic magnetic rotating fields are generated in the rotor magnetic field. The stator sub-harmonic and super-harmonic magnetic rotating fields interact with the rotor sub-harmonic and super-harmonic magnetic rotating fields and produce an aiding torque on in the permanent magnet machine.

42 ENGINEERING↗

Theoretical and Computational Studies of Rare Earth Substitutes: A Test-bed for Accelerated Materials Development

Hard permanent magnets in wide use typically involve expensive Rare Earth elements. In this effort, we investigated candidate permanent magnet materials which contain no Rare Earths, while simultaneously exploring improvements in theoretical methodology which enable the better prediction of magnetic properties relevant for the future design and optimization of permanent magnets. This included a detailed study of magnetocrystalline anisotropy energies, and the use of advanced simulation tools to better describe magnetic properties at elevated temperatures.

36 MATERIALS SCIENCE↗