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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 505 records · Page 28

Thermal fatigue tests of a radiative heat shield panel for a hypersonic transport

A pair of corrugation stiffened, beaded skin Rene 41 heat shield panels were exposed to 20,000 thermal cycles between room temperature and 1450 F to evaluate the thermal fatigue response of Rene 41 metallic heat shields for hypersonic cruise aircraft applications. At the conclusion of the tests, the panels retained substantial structural integrity; however, there were cracks and excessive wear in the vicinity of fastener holes and there was an 80-percent loss in ductility of the skin. Shrinkage of the panel which caused the cracks and wear must be considered in design of panels for Thermal Protection Systems (TPS) applications.

Webb, Granville L.↗

High capacity demonstration of honeycomb panel heat pipes

High capacity honeycomb panel heat pipes were investigated as heat rejection radiators on future space platforms. Starting with a remnant section of honeycomb panel measuring 3.05-m long by 0.127-m wide that was originally designed and built for high-efficiency radiator fins, features were added to increase thermal transport capacity and thus permit test evaluation as an integral heat transport and rejection radiator. A series of subscale panels were fabricated and reworked to isolate individual enhancement features. Key to the enhancement was the addition of a liquid sideflow that utilizes pressure priming. A prediction model was developed and correlated with measured data, and then used to project performance to large, space-station size radiators. Results show that a honeycomb panel with 5.08-cm sideflow spacing and core modification will meet the design load of a 50 kW space heat rejection system.

Tanzer, H. J.↗

Coupled flow, thermal and structural analysis of aerodynamically heated panels

A finite element approach for coupling flow, thermal and structural analyses of aerodynamically heated panels is presented. The Navier-Stokes equations for laminar compressible flow are solved together with the energy equation and quasi-static structural equations of the panel. Interactions between the flow, panel heat transfer and deformations are studied for thin stainless steel panels aerodynamically heated by Mach 6.6 flow.

Thornton, Earl A.↗

A swept wing panel in a low speed flexible walled test section

The testing of two-dimensional airfoil sections in adaptive wall tunnels is relatively widespread and has become routine at all speeds up to transonic. In contrast, the experience with the three-dimensional testing of swept panels in adaptive wall test sections is very limited, except for some activity in the 1940's at NPL, London. The current interest in testing swept wing panels led to the work covered by this report, which describes the design of an adaptive-wall swept-wing test section for a low speed wind tunnel and gives test results for a wing panel swept at 40 deg. The test section has rigid flat sidewalls supporting the panel, and features flexible top and bottom wall with ribs swept at the same angle as the wing. When streamlined, the walls form waves swept at the same angle as the wing. The C sub L (-) curve for the swept wing, determined from its pressure distributions taken with the walls streamlined, compare well with reference data which was taken on the same model, unswept, in a test section deep enough to avoid wall interference.

Goodyer, M. J.↗

Predicted and measured strain responses of isotropic panels to base excitation

The accuracy of classical linear theory for predicting acceleration and strain for cantilevered and Clamped-Free-Clamped-Free (C-F-C-F) panels excited through the base is studied. Aluminum, steel and titanium plates of various dimensions and thicknessess were vibration tested, using a broadband random signal applied through a shaker mounting fixture. The strains were measured at 9 locations on the cantilevered panels and at 5 locations on the C-F-C-F panels. Predictions were based on the Ritz method. The measured accelerations of the base were input to the analysis for the forcing function. Comparisons between predicted and measured strain acceleration spectra were within an average error of 20 percent for both the cantilevered and C-F-C-F panels.

Lyle, Karen H.↗

Design, testing, and damage tolerance study of bonded stiffened composite wing cover panels

Results are presented from the application of damage tolerance criteria for composite panels to multistringer composite wing cover panels developed under NASA's Composite Transport Wing Technology Development contract. This conceptual wing design integrated aeroelastic stiffness constraints with an enhanced damage tolerance material system, in order to yield optimized producibility and structural performance. Damage tolerance was demonstrated in a test program using full-sized cover panel subcomponents; panel skins were impacted at midbay between stiffeners, directly over a stiffener, and over the stiffener flange edge. None of the impacts produced visible damage. NASTRAN analyses were performed to simulate NDI-detected invisible damage.

Madan, Ram C.↗

Analysis of the Space Shuttle Orbiter skin panels under simulated hydrodynamic loads

The Space Shuttle orbiter skin panels were analyzed under pressure loads simulating hydrodynamic loads to determine their capability to sustain a potential ditching and to determine pressures that typically would produce failures. Two Dynamic Crash Analysis of Structures (DYCAST) finite element models were used. One model was used to represent skin panels (bays) in the center body, while a second model was used to analyze a fuselage bay in the wing region of the orbiter. From an assessment of the DYCAST nonlinear computer results, it is concluded that the probability is extremely high that most, if not all, of the lower skin panels would rupture under ditching conditions. Extremely high pressure loads which are produced under hydrodynamic planning conditions far exceed the very low predicted failure pressures for the skin panels. Consequently, a ditching of the orbiter is not considered to have a high probability of success and should not be considered a means of emergency landing unless no other option exists.

Carden, Huey D.↗

Laboratory calibration of field reflectance panels

A method used for calibrating field reflectance panels in the visible and shortwave infrared wavelength range is described. The directional reflectance factor of painted barium sulfate (BaSO4) panels is determined. The reference for this method is the hemispherical reflectance of pressed polytetrafluoroethylene (halon) powder prepared according to National Bureau of Standards (NBS) directions. The panels and a radiometer are mounted on rotation stages to measure the reflectance factor at different incidence and view angles. The sensor can be any laboratory or field filter radiometer small enough to mount on the apparatus. The method is used to measure the reflectance factors of halon and BaSO4 panels between 0.45 and 0.85 micrometers. These reflectance factors are compared to those measured by a field apparatus. The results agree to within 0.013 in reflectance at incidence angles between 15 and 75 degrees.

Biggar, S. F.↗

Guidelines for the use of programmable display pushbuttons on the Space Station's telerobot control panel

Simulations of a Remote Manipulator System task on microcomputer prototypes were performed to establish guidelines for using programmable display pushbuttons (PDP) on a telerobot control panel. Simulations of control panels with and without PDP were conducted. It is shown that there is a statistically significant increase in the number of commands issued in the non-PDP control panel. Guidelines for using PDP panels are listed.

Stuart, Mark A.↗

The Space Station Photovoltaic Panels Plasma Interaction Test Program: Test plan and results

The Plasma Interaction Test performed on two space station solar array panels is addressed. This includes a discussion of the test requirements, test plan, experimental set-up, and test results. It was found that parasitic current collection was insignificant (0.3 percent of the solar array delivered power). The measured arcing threshold ranged from -210 to -457 V with respect to the plasma potential. Furthermore, the dynamic response of the panels showed the panel time constant to range between 1 and 5 microsec, and the panel capacitance to be between .01 and .02 microF.

Nahra, Henry K.↗

The Space Station photovoltaic panels plasma interaction test program - Test plan and results

The plasma Interaction Test performed on two space station solar array panels is addressed. This includes a discussion of the test requirements, test plan, experimental set-up, and test results. It was found that parasitic current collection was insignificant (0.3 percent of the solar array delivered power). The measured arcing threshold ranged from -210 to -457 V with respect to the plasma potential. Furthermore, the dynamic response of the panels showed the panel time constant to range between 1 and 5 microsec, and the panel capacitance to be between .01 and .02 microF.

Nahra, Henry K.↗

Finite element two-dimensional panel flutter at high supersonic speeds and elevated temperature

A consistent finite element formulation for flutter of two-dimensional panels including effects of temperature variation along panel length is presented. The von Karman nonlinear strain-displacement relation is used to account for the large-deflections, and the quasi-steady first-order piston theory is employed for aerodynamic loading in the finite-element formulation. The panel flutter under combined thermal/aerodynamic loading can be separated into solving two problems in sequence. They are: (1) postbuckling deflection, stresses and buckling stability boundary, and (2) critical dynamic pressure and linear flutter boundary. The solution procedures in solving these problems are presented in detail. Finite element results of two-dimensional panels with uniform temperature change are compared with classic analytical solutions. Influence of nonuniform temperature distributions on critical buckling temperature, flutter deflection and stresses, and flutter boundary is also given.

Xue, David Y.↗

Importance of anisotropy on design of compression-loaded composite corrugated panels

An investigation is conducted of the importance of anisotropic terms in the design of composite corrugated panels, for a range of axial compressive load intensities. The two panel configurations treated were panels with tailored laminates and panels with a continuous laminate; both are of interest to aircraft designers and prone to anisotropic effects which are of as-yet undetermined extent. The importance of the anisotropic terms is measured by the difference between the design load and the buckling load obtained from the ultimate structural analysis.

Gurdal, Zafer↗

Single-strain-gage force/stiffness buckling prediction techniques on a hat-stiffened panel

Predicting the buckling characteristics of a test panel is necessary to ensure panel integrity during a test program. A single-strain-gage buckling prediction method was developed on a hat-stiffened, monolithic titanium buckling panel. The method is an adaptation of the original force/stiffness method which requires back-to-back gages. The single-gage method was developed because the test panel did not have back-to-back gages. The method was used to predict buckling loads and temperatures under various heating and loading conditions. The results correlated well with a finite element buckling analysis. The single-gage force/stiffness method was a valid real-time and post-test buckling prediction technique.

Hudson, Larry D.↗

Free vibration of hexagonal panels supported at discrete points

An analytical study to determine the structural dynamic behavior of a hexagonal panel with discrete simple supports is presented. These panels are representative of the facets of a precision reflector surface. The effects of both support point location and panel curvature on the lowest natural frequency of the panel are quantified and discussed.

Wu, K. Chauncey↗

Comparison of hand laid-up tape and filament wound composite cylinders and panels with and without impact damage

Experimentally determined axial compressive failure loads, strains and failure modes of composite flat panels and cylinders are presented. A comparison of two types of filament wound flat graphite-epoxy panels indicates that the winding pattern can influence structural response. A comparison of hand laid-up tape and filament wound composite cylinders indicates that fabrication method may not significantly influence the failure mode or average failure strain of thick-walled (radius-to-thickness ratio less than 15) graphite-epoxy cylinders. The interaction of manufacturing-induced features (fiber cross-overs) and low-speed impact damage for graphite-epoxy specimens is also presented. Filament would flat panels with many fiber cross-overs exhibited lower failure strains than filament wound panels without fiber cross-overs for all impact speeds examined. Graphite-thermoplastic cylinders exhibited a significantly different failure mode from the graphite-epoxy cylinders.

Jegley, Dawn C.↗

Nonlinear panel flutter in a rarefied atmosphere - Aerodynamic shear stress effects

The panel flutter phenomenon is studied assuming free-molecule flow. This kind of analysis is relevant in the case of hypersonic flight vehicles traveling at high altitudes, especially in the leeward portion of the vehicle. In these conditions the aerodynamic shear can be expected to be considerably larger than the pressure at a given point, so that the effects of such a loading are incorporated into the structural model. This is accomplished by introducing distributed longitudinal and bending moment loads. The former can lead to buckling of the panel, with the second mode in the case of a simply-supported panel playing a important role, and becoming the dominant mode in the solution. The presence of equivalent springs in the longitudinal direction at the panel's ends also becomes of relative importance, even for the evaluation of the linear flutter parameter. Finally, the behavior of the system is studied in the presence of applied compressive forces, that is, classical buckling.

Resende, Hugo B.↗

Stiffened Carbon/Carbon Compression Panels

Panels with integral stiffeners made with woven fabric in two-dimensional, cross-ply layups. Local skin buckling does not cause collapse of panels, and ultimate failure occurs at loads 10 to 20 percent above buckling loads. For panels subjected to in-plane loading, separation of stiffeners from panel skins was not problem. High-temperature structural applications on advanced aircraft and spacecraft include leading edges, fairings, and control surfaces.

Sawyer, James W.↗