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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 505 records · Page 28
All sourcesNASA NTRSDOE OSTI
DOE OSTI2022

Virtual texture analysis to investigate the deformation mechanisms in metal microstructures at the atomic scale

Understanding the deformation behavior of metallic materials at high strain rates requires the characterization of plasticity contributors such as twins, phase transformed regions, and dislocations. However, predicting the contributions from phase transformation and twinning relies on a complete understanding of the selection of variants for various loading orientations and the evolution of their volume fractions. This manuscript presents a new virtual texture (VirTex) analysis approach to characterize phase transformation and twinning variants in deformed microstructures generated using molecular dynamics (MD) simulations. Furthermore, the VirTex method involves the construction of a rotation matrix to calculate the angle/axis pairs and misorientation angles for each atom in the microstructure. Any changes in the orientation angle from angle/axis pairs and/or structure types are analyzed to determine the nucleation and evolution of variants in the microstructure. The study uses shock deformed single-crystal Fe, Ta, and Cu to analyze the variant selections for phase transformation or twinning or both in BCC and FCC systems. In addition, the VirTex analysis is able to characterize the phase transformation and twinning variants in nanocrystalline Fe and Ta microstructures. Besides characterizing variants, orientation mapping also provides an accelerated and on-the-fly approach for quantifying twin fractions in MD microstructures.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Unit cell dilation technique for analyzing dilatometry data in microalloyed steels

Highlights: • Lever rule is not an adequate method to analyze dilatometry data. • A method called “Unit Cell Dilation” is developed to analyze the dilatometry data. • The new method calculates phase fractions while accounting for chemical changes during diffusive phase transformation. - Abstract: Dilatometry is the most accurate and common method for measuring the kinetics of phase transformations in solid specimens. Despite the development of a more accurate technique, an inferior method, i.e., the lever rule, is widely used in the scientific community to interpret raw dilatometry data. This paper introduces a sound mathematical approach to modeling the physical phenomena of phase transformations, named continuous sequential phase transformation (CSPT). CSPT is used in creating an algorithm called unit cell dilation (UCD) that is used for analyzing the continuous phase transformation of two microalloyed steels. Results show that the UCD algorithm generates quantitative data for the phase content of the steel that is in good agreement with metallographic observations. The source code for an implementation of the UCD algorithm is distributed under GPL-3.0 license and available for download at (https://github.com/Nassehk/Dilatometry-analysis.git).

36 MATERIALS SCIENCE↗
DOE OSTI2018

Hydrogen reduction and metal-support interaction in a metastable metal-oxide system: Pd on rhombohedral In{sub 2}O{sub 3}

Highlights: • Metal-Support interaction in a metastable Pd/rh-In{sub 2}O{sub 3} material. • No influence of metal-support interaction on phase transformation rh-In{sub 2}O{sub 3}→c-In{sub 2}O{sub 3}. • Sequence of hydride, intermetallic compound formation and phase transformation. • High structural stability of reduced rh-In{sub 2}O{sub 3} and associated oxygen vacancies. • Metastable rh-In{sub 2}O{sub 3} more effective in initial intermetallic formation than c-In{sub 2}O{sub 3}. - Abstract: Structural and chemical consequences of reactive metal-support interaction (RMSI) effects occurring under hydrogen reduction in a metastable metal-oxide system have been exemplified for small PdO particles loaded onto rhombohedral In{sub 2}O{sub 3} (PdO/rh-In{sub 2}O{sub 3}) using synchrotron-based in situ X-ray diffraction experiments at temperatures up to 500 °C. rh-In{sub 2}O{sub 3} is a meta-stable In{sub 2}O{sub 3} polymorph that is prone to gas-phase dependent phase transformation to cubic In{sub 2}O{sub 3} (c-In{sub 2}O{sub 3}). Cross-influence of metal-support interaction and phase transformation can therefore be expected in similar temperature regimes. To separate both effects, comparable experiments have also been conducted on pure rh-In{sub 2}O{sub 3}. Phase transformation of pure rh-In{sub 2}O{sub 3} to cubic In{sub 2}O{sub 3} in hydrogen occurs between 415 °C and 450 °C. On Pd/rh-In{sub 2}O{sub 3}, a sequence of PdO reduction to Pd metal, followed by PdH{sub 0.706} hydride formation and subsequently, InPd and In{sub 3}Pd{sub 2} intermetallic compound formation have been observed between 30 °C and 500 °C. After the intermetallic compound formation is finished at around 400 °C, the phase transformation to c-In{sub 2}O{sub 3} sets in at exactly the same temperature as on pure rh-In{sub 2}O{sub 3} and extends over the same temperature range. This proves that the phase transformation of rh-In{sub 2}O{sub 3} to c-In{sub 2}O{sub 3} is not influenced by the reduction and the intermetallic compound formation. In contrast to Pd on c-In{sub 2}O{sub 3}, In-Pd compound formation from rh-In{sub 2}O{sub 3} occurs at much lower temperatures (230 °C vs. 300 °C), despite finally approaching the same compound stoichiometries (InPd and In{sub 3}Pd{sub 2}). This points to a high structural stability of reduced rh-In{sub 2}O{sub 3}/stability of oxygen vacancies (compared to c-In{sub 2}O{sub 3}) as well as to facilitated diffusion of reduced In(-O) species at low temperatures.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Multi-phase equation of state of ultrapure hafnium to 120 GPa

Hafnium (Hf) is an industrially important material due to its large neutron absorption cross-section and its high corrosion resistance. When subjected to high pressure, Hf phase transforms from its hexagonal close packed α-Hf phase to the hexagonal ω-Hf phase. Upon further compression, ω-Hf phase transforms to the body centered cubic β-Hf phase. In this study, the high pressure phase transformations of Hf are studied by compressing and decompressing a well-characterized Hf sample in diamond anvil cells up to 120 GPa while collecting x-ray diffraction data. The phase transformations of Hf were compared in both a He pressure transmitting medium (PTM) and no PTM over several experiments. It was found that the α-Hf to ω-Hf phase transition occurs at a higher pressure during compression and lower pressure during decompression with a helium (He) PTM compared to using no PTM. Finally, there was little difference in the ω-Hf to β-Hf phase transition pressure between the He PTM and no PTM. The equation of state was fit for all three phases of Hf and under both PTM and no-PTM.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Effect of Air and Argon Sintering Atmospheres on Properties and Hydrothermal Aging Resistance of Y-TZP Ceramics

In this work, we investigated the role of sintering atmosphere and temperature on low-temperature degradation of 3 mol.% yttria tetragonal zirconia polycrystals ceramics. Green compacts were prepared by die-pressing followed by cold isostatic pressing at 200 MPa. The green bodies were sintered between the temperature range of 1250 and 1500 °C in air and argon gas atmosphere. Sintered samples were tested to determine bulk density, Young’s modulus, Vickers hardness and fracture toughness. The results revealed that the mechanical properties of air-sintered samples were better than that of argon-sintered samples sintered at 1400 °C and below while the argon sintering marginally improves the fracture toughness and hardness when sintered at 1450 °C and above. FESEM images showed that the tetragonal grain size was similar when sintered in argon atmosphere. However, regardless of sintering atmosphere, grain growth was inevitable as the sintering temperature was increased. Hydrothermal aging test in superheated steam was performed in an autoclave at temperature of 180 °C and 10 bar pressure up to 12 h. Effect of aging on tetragonal-to-monoclinic phase transformation was measured by using x-ray diffraction. The phase transformation was found to be strongly influenced by the sintering temperature and sintering atmosphere. The sample sintered at 1500 °C in argon atmosphere exhibited rapid phase transformation compared to air atmosphere, while the samples sintered at or below 1400 °C in argon showed no phase transformation after 12-h exposure in steam environment.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Two-dimensional diamonds from sp 2 -to- sp 3 phase transitions

The ability to change material properties through phase engineering has long been sought, with the goal of ad hoc tunability of the physical and chemical properties of the transformed phases. The synthesis and study of graphene have made it possible to explore the mechanisms of 2D phase transformations, opening up paths towards the formation of 2D diamond and diamond thin films. This Review examines the state-of-the-art phase transformations in 2D graphitic systems and beyond. The theoretical models formulated to describe the sp2-to-sp3 transitions from graphene to 2D diamond and the experimental processes developed to induce the transition to 2D diamond are discussed, focusing on the transformations induced by chemical functionalization and pressure. The effects of different structural and environmental factors on the evolution of the phase transformations and on the properties of the transformed diamond phases are explored. Without comprehensively reviewing phase transitions in all 2D materials, we briefly mention hexagonal boron nitride, phosphorene, transition metal dichalcogenides and MXenes systems. Lastly, the Review delves into the technologies and applications of phase transformations in 2D materials and the opportunities for this field.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Unravelling the origin of irreversible capacity loss in NaNiO 2 for high voltage sodium ion batteries

Layered transition metal compounds have attracted much attention due to their high theoretical capacity and energy density for sodium ion batteries. However, this kind of material suffers from serious irreversible capacity decay during the charge and discharge process. Here, using synchrotron-based operando transmission X-ray microscopy and high-energy X-ray diffraction combined with electrochemical measurements, the visualization of the dissymmetric phase transformation and structure evolution mechanism of layered NaNiO2 material during initial charge and discharge cycles are clarified. Phase transformation and deformation of NaNiO2 during the voltage range of below 3.0 V and over 4.0 V are responsible for the irreversible capacity loss during the first cycling, which is also confirmed by the evolution of reaction kinetics behavior obtained by the galvanostatic intermittent titration technique. These findings reveal the origin of the irreversibility of NaNiO2 and offer valuable insight into the phase transformation mechanism, which will provide underlying guidance for further development of high-performance sodium ion batteries.

high voltage↗
DOE OSTI2017

An origin of functional fatigue of shape memory alloys

Functional fatigue (FF) during thermal and mechanical cycling, which leads to the generation of macroscopic irrecoverable strain and the loss of dimensional stability, is a critical issue that limits the service life of shape memory alloys (SMAs). Although it has been demonstrated experimentally that such a phenomenon is related to microstructural changes, a fundamental understanding of the physical origin of FF is still lacking, especially from a crystallographic point of view. In this study, we show that in addition to the normal martensitic phase transformation pathway (PTP), there is a symmetry-dictated non-phase-transformation pathway (SDNPTP) during phase transformation cycling, whose activation could play a key role in leading to FF. By investigating crystal symmetry changes along both the PTPs and SDNPTPs, the characteristic types of defects (e.g., dislocations and grain boundaries) generated during transformation cycling can be predicted systematically, and agree well with those observed experimentally in NiTi. By analyzing key materials parameters that could suppress the SDNPTPs, strategies to develop high performance SMAs with much improved FF resistance through crystallographic design and transformation pathway engineering are suggested.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Effect of crystallite geometries on electrochemical performance of porous intercalation electrodes by multiscale operando investigation

Lithium-ion batteries are yet to realize their full promise because of challenges in the design and construction of electrode architectures that allow for their entire interior volumes to be reversibly accessible for ion storage. Electrodes constructed from the same material and with the same specifications, which differ only in terms of dimensions and geometries of the constituent particles, can show surprising differences in polarization, stress accumulation and capacity fade. Here, using operando synchrotron X-ray diffraction and energy dispersive X-ray diffraction (EDXRD), we probe the mechanistic origins of the remarkable particle geometry-dependent modification of lithiation-induced phase transformations in V2O5 as a model phase-transforming cathode. A pronounced modulation of phase coexistence regimes is observed as a function of particle geometry. Specifically, a metastable phase is stabilized for nanometre-sized spherical V2O5 particles, to circumvent the formation of large misfit strains. Spatially resolved EDXRD measurements demonstrate that particle geometries strongly modify the tortuosity of the porous cathode architecture. Greater ion-transport limitations in electrode architectures comprising micrometre-sized platelets result in considerable lithiation heterogeneities across the thickness of the electrode. These insights establish particle geometry-dependent modification of metastable phase regimes and electrode tortuosity as key design principles for realizing the promise of intercalation cathodes. Designing electrode architectures for Li-ion batteries that can be reversibly accessible for ion storage can be challenging. Using operando techniques the mechanistic origin of lithiation-induced phase transformations in a V2O5 model cathode is now clarified.

Luo, Yuting↗
DOE OSTI2026

A Novel Low-Profile High-Efficiency Three-Phase Matrix Transformer

High step-down isolated DC-DC conversion from an 800 V DC bus to low-voltage, high-current outputs is required in automotive auxiliary converters and data center power supplies. In such applications, conventional transformer-based converters require large turns ratios, which increase winding resistance, leakage inductance, and magnetic height. This paper proposes a novel low-profile three-phase matrix transformer that realizes a large effective voltage ratio through flux division among multiple secondary legs, without increasing the physical turns count of each winding. As a result, the proposed structure reduces copper usage and transformer height while preserving the voltage conversion capability of a conventional three-phase transformer. Finite element analysis shows that the proposed design reduces magnetic height by 27%, ferrite volume by 34%, and copper volume by 28%. Circuit-level simulations of an 800 V/12 V,3 kW CLLLC dual-active-bridge converter further show that the lower winding resistance reduces total system loss by 91% and increases DC-DC efficiency from 82.6% to 97.6% at 3 kW output.

Inoue, Shuntaro [ORNL] (ORCID:0000000262637627)↗
DOE OSTI2024

In situ study of microstructure evolution and α → ω phase transition in annealed and pre-deformed Zr under hydrostatic loading

The detailed study of the effect of the initial microstructure on its evolution under hydrostatic compression before, during, and after the irreversible α → ω phase transformation and during pressure release in Zr using in situ x-ray diffraction is presented. Two samples were studied: one is plastically pre-deformed Zr with saturated hardness and the other is annealed. Phase transformation α → ω initiates at lower pressure for a pre-deformed sample but for a volume fraction of ω Zr, c > 0.7, a larger volume fraction is observed for the annealed sample. This implies that the proportionality between the athermal resistance to the transformation and the yield strength in the continuum phase transformation theory is invalid; an advanced version of the theory is outlined. Phenomenological plasticity theory under hydrostatic loading is outlined in terms of microstructural parameters, and plastic strain is estimated. During transformation, the first rule is suggested, i.e., the average domain size, microstrain, and dislocation density in ω Zr for c < 0.8 are functions of the volume fraction, c of ω Zr only, which are independent of the plastic strain tensor prior to transformation and pressure. The microstructure is not inherited during phase transformation. Surprisingly, for the annealed sample, the final dislocation density and the average microstrain after pressure release in the ω phase are larger than for the severely pre-deformed sample. The results suggest that an extended experimental basis is required for the predictive models for the combined pressure-induced phase transformations and microstructure evolutions.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Role of thermo-mechanical gyrations on the α/β interface stability in a Ti6Al4V AM alloy

Fluctuating energy distributions experienced during Additive Manufacturing yield an evolution of spatial and temporal transients within a part. In general, the in-situ monitoring of these transients is near to impossible during manufacturing. In order to then gain perspective into the impact on these localized thermo-mechanical transients on the interface stability, rapid thermo-mechanical reversals with known boundary conditions are imposed on an AM Ti6Al4V alloy which resulted in a phase transformation leading to an increased β phase stability. Our goal with this study is to comprehend the kinetics of this phase transformation with concepts of stored energy due to plastic strain accumulation and diffusion kinetics. Atom Probe Tomography is employed to study the partitioning of the solute elements across the interface. As expected, the thermo-mechanically cycled samples showed a reduced Vanadium concentration across the β phase. Finally, this concentration profile across the interface, alongside a full-width-half-max analysis, provided insight on the potential phase transformation kinetics involved in the α &rarr; β transformation subject to thermo- mechanical gyrations.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Phase stability and tensile behavior of metastable β Ti-V-Fe and Ti-V-Fe-Al alloys

Highlights: • A series of metastable β Ti-V-Fe and Ti-V-Fe-Al alloys were designed by molybdenum equivalency. • Ti-16V-Fe alloy deforms via {332}<113> twinning and stress-induced ω phase transformation. • Ti-12V-2Fe-Al and Ti-14V-2Fe-Al alloys deform via {332}<113> twinning and stress-induced α″ phase transformation. • Al addition suppresses athermal ω phase transformation in β Ti-V-Fe-Al alloys. • Fe and Al additions produce an effective solid-solution hardening for β Ti-(12-14)V-2Fe-Al alloys deformed via twinning. - Abstract: The tensile property and deformation microstructure of a series of metastable β Ti-V-Fe and Ti-V-Fe-Al alloys have been studied. The results show that although Al is an α-stabilizer element, Al addition suppresses the athermal ω phase transformation in metastable β Ti-V-Fe-Al alloys. The Ti-16V-Fe alloy plastically deforms via {332}<113> mechanical twinning and stress-induced ω phase with a special habit plane of {−5052}{sub ω}//{3-3-2}{sub β}, and the Ti-14V-2Fe-Al and Ti-12V-2Fe-Al alloys via {332}<113> twinning. The Ti-16V-2Fe, Ti-16V-2Fe-Al and Ti-16V-2Fe-2Al alloys with relatively high β phase stability plastically deforms mainly via dislocation glide. The Ti-16V-Fe, Ti-14V-2Fe-Al and Ti-12V-2Fe-Al alloys exhibit higher yield strength without loss of plasticity significantly than the binary β Ti-V alloys deformed via {332}<113> twinning due to solid-solution strengthening effect of Fe and Al elements in the alloys.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Image Processing Pipeline for Fluoroelastomer Crystallite Detection in Atomic Force Microscopy Images

Phase transformations in materials systems can be tracked using atomic force microscopy (AFM), enabling the examination of surface properties and macroscale morphologies. In situ measurements investigating phase transformations generate large datasets of time-lapse image sequences. The interpretation of the resulting image sequences, guided by domain-knowledge, requires manual image processing using handcrafted masks. Here this approach is time-consuming and restricts the number of images that can be processed. Her in this study, we developed an automated image processing pipeline which integrates image detection and segmentation methods. We examine five time-series AFM videos of various fluoroelastomer phase transformations. The number of image sequences per video ranges from a hundred to a thousand image sequences. The resulting image processing pipeline aims to automatically classify and analyze images to enable batch processing. Using this pipeline, the growth of each individual fluoroelastomer crystallite can be tracked through time. We incorporated statistical analysis into the pipeline to investigate trends in phase transformations between different fluoroelastomer batches. Understanding these phase transformations is crucial, as it can provide valuable insights into manufacturing processes, improve product quality, and possibly lead to the development of more advanced fluoroelastomer formulations.

36 MATERIALS SCIENCE↗
DOE OSTI2018

RHEGAL: Resistive heating gas enclosure loadframe for in situ neutron scattering

In situ neutron scattering is a powerful tool to reveal materials atomic structural response such as phase transformation, lattice straining, and texture under external stimuli. The advent of a high flux neutron source such as the Spallation Neutron Source (SNS) allows fast measurement in even non-equilibrium conditions, i.e., phase transformation in steels. However, the commercial fast heating apparatus such as commercial physical simulation equipment is not designed for in situ neutron scattering, which limits its application to in situ materials research by using neutrons. Here we present a resistive heating gas enclosure loadframe (RHEGAL) for non-equilibrium phase transformation studies by using in situ neutron scattering, which takes the advantage of high flux neutron sources like SNS. RHEGAL enables fast resistive heating of metal samples to 1200 °C at a rate up to 60 °C/s in an inert atmosphere. It provides both horizontal and vertical positions for scattering optimization. The mechanical loading capability also allows in situ high temperature tension above the oxidation temperature limit. The optimized translucent neutron scattering window by silicon allows both reflection and transmission measurements, making this equipment applicable for neutron diffraction, small angle scattering, and imaging. Furthermore, to demonstrate the fast heating capability, the phase transformations of an example of advanced high strength steel heated at 3 °C/s and 30 °C/s were measured with the VULCAN engineering diffractometer, and the different phase transformation kinetics by neutron diffraction were presented.

47 OTHER INSTRUMENTATION↗
DOE OSTI2019

Effects of twin boundaries and pre-existing defects on mechanical properties and deformation mechanisms of yttria-stabilized tetragonal zirconia

In annealing of yttria-stabilized tetragonal zirconia (YSTZ), {011}-specific twins and sub-surface defects are often observed, however their effects on the martensitic phase transformation and deformation behavior of YSTZ have never been investigated. In this work, the roles of twin boundaries (TBs) and pre-existing defects in determining the mechanical properties and subsequent deformation mechanisms of YSTZ nanopillars are studied. Using large-scale molecular dynamics simulations, we show that Young’s modulus and strength of YSTZ decrease with the increase of TB density, but the ductility of YSTZ pillars increases. Phase transformation behavior is found to be correlated to TB density. The sensitivity of mechanical responses of twinned structures to pre-existing defects is also studied. A competitive mechanism between TB-induced phase transformation and void-induced phase transformation is observed. When the diameter of a pre-existing void is smaller than a critical value, only TB-induced phase transformation occurs, which leads to void-insensitive mechanical properties.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Texture Memory in Hexagonal Metals and Its Mechanism

Texture memory is a phenomenon in which retention of initial textures occurs after a complete cycle of forward and backward transformations, and it occurs in various phase-transforming materials including cubic and hexagonal metals such as steels and Ti and Zr alloys. Texture memory is known to be caused by the phenomena called variant selection, in which some of the allowed child orientations in an orientation relationship between the parent and child phases are preferentially selected. Without such variant selection, the phase transformations would randomize preferred orientations. In this article, the methods of prediction of texture memory and mechanisms of variant selections in hexagonal metals are explored. The prediction method using harmonic expansion of orientation distribution functions with the variant selection in which the Burgers orientation relationship, {110}β//{0001} α-hex <1$\bar{1}$1>β//$\langle2\bar{11}0\rangle$ α-hex , is held with two or more adjacent parent grains at the same time, called “double Burgers orientation relation (DBOR)”, is introduced. This method is shown to be a powerful tool by which to analyze texture memory and ultimately provide predictive capabilities for texture changes during phase transformations. Variation in nucleation and growth rates on special boundaries and an extensive growth of selected variants are also described. Analysis of textures of commercially pure Ti observed in situ by pulsed neutron diffraction reveals that the texture memory in CP-Ti is indeed quite well predicted by consideration of the mechanism of DBOR. The analysis also suggests that the nucleation and growth rates on the special boundary of 90° rotation about $\langle2\bar{11}0\rangle$ α-hex should be about three times larger than those of the other special boundaries, and the selected variants should grow extensively into not only one parent grain but also other grains in α-hex(hexagonal)→β(bcc) transformation. The model calculations of texture development during two consecutive cycles of α-hex→β→α-hex transformation in CP-Ti and Zr are also shown.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Defect formation and microstructure tuning via proton irradiation to control electrochemical and phase reversibility in layered battery materials

The reversibility of phase transformation influences the functionality of electrode materials in batteries. In many battery materials, nanosized grains favor phase reversibility but at the cost of cyclability due to aggravated side reactions with the electrolyte. Here, in this study, we present a novel approach to enhance the phase transformation reversibility of layered oxide cathodes, exemplified by Na 2/3 Fe 1/2 Mn 1/2 O 2 through proton irradiation. In addition to forming defects, proton irradiation at sufficiently high doses can subdivide single grains into multiple nanodomains without physically rupturing them. Hence, the single grains of the material assume a pseudo-secondary particle nature without reducing the overall grain size. Preserving the grain size is advantageous, as it reduces side reactions, which is not possible with conventional grain size reduction methods. While chemical transformations and defect formation induced through proton irradiation can influence the stability of battery materials, it is expected that structural reorganization due to cycling-induced phase transformation will be contained within these nanodomains. Such confinement of phase transformation is potentially responsible for enhancing the reversibility of layered oxide materials in our study. Thus, our study suggests that grain subdivision could become an effective microstructure tuning strategy for managing electrochemical cycling-induced phase changes in battery electrodes.

25 ENERGY STORAGE↗