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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 505 records · Page 28

Application of integrated structural analysis to the high speed civil transport

The Integrated Structural Analysis (ISA) system was developed in response to the need to define lightweight structures early in the design process for military aircraft. The objective of the ISA system is to permit rapid development of an optimized skin and big-bones structure that insures that the requirements of strength, dynamics, loads, and weight are met. While the system was originally developed for fighter aircraft, it is applicable to commercial transports or any other structures. The design requirements dictate the structural arrangement and sizing limitations to be imposed.

Saff, C. R.↗

Structural optimization with aeroelastic constraints - A survey of US applications

The paper describes recent developments in the United States in the application of structural optimization techniques to problems of design under aeroelastic constraints. The material is divided into sections on: (1) conventional strength design using aeroelastically calculated loads; (2) aeroelastic tailoring for improved performance; (3) design under flutter and static aeroelastic constraints; and (4) miscellaneous applications. Because of the high cost of applying formal optimization techniques to practical design problems, there have been very few applications of structural optimizations to actual aircraft. The paper is focused on trends that may eventually reverse this situation.

Haftka, R. T.↗

A Design Methodology for Optimizing and Integrating Composite Materials in Gear Structures

The application of composite materials to gear structures is complex because of the gear shape, the need for precise dimensional tolerances, and the complex dynamic load condition. Methods are presented in this work to design and optimize an integrated composite hub-web structure that can be used as part of a hybrid composite-steel gear. The composite hub-web structure is a planar structure with a large decrease in thickness from the hub to the rim. Methods for design and optimization of this variable-thickness structure are presented along with a method for forming braided prepreg material to conform to the shape of this structure. A layered approach is presented that integrates cut plies or filler materials for thickness buildup with continuous-fiber layers for the primary load path. An additional gear design concept is presented that has an axially extended continuous-fiber composite structure that can be combined with the planar structure. A proposed optimization methodology is introduced where an optimized design is output for each type of optimization simulation. Through this process, composite knowledge can be incorporated in the optimization, and more control is given over the design during the process. The methods in this study provide a tool for designing and optimizing composite structures for gears and other high-power-density applications.

optimization↗

Approximation in control of flexible structures, theory and application

The sense in which the feedback control law based on an approximate finite dimensional model of a continuous structure approximates a control law which is optimal for the distributed, or infinite dimensional, model of the structure is studied. From the analysis of the various control and stability issues associated with this basis question, useful information for designing finite dimensional compensators which produce near-optimal performance in infinite dimensional systems is gained. Some of the important predictions that can be made about large-order finite dimensional control laws, using the theory of infinite dimensional Riccati equations are indicated.

Gibson, J. S.↗

A Case Study on the Application of a Structured Experimental Method for Optimal Parameter Design of a Complex Control System

This report documents a case study on the application of Reliability Engineering techniques to achieve an optimal balance between performance and robustness by tuning the functional parameters of a complex non-linear control system. For complex systems with intricate and non-linear patterns of interaction between system components, analytical derivation of a mathematical model of system performance and robustness in terms of functional parameters may not be feasible or cost-effective. The demonstrated approach is simple, structured, effective, repeatable, and cost and time efficient. This general approach is suitable for a wide range of systems.

Torres-Pomales, Wilfredo↗

Application of space structures and materials technology to the civil sector.

Discussion of current and possible transfers of advances achieved in space structure and material technologies to nonspace technology areas capable or likely to benefit from applications of new materials, thermal control procedures, nondestructive evaluation techniques, analysis methods, and systems design approaches. Special attention is given to total systems analysis and design.

Anderson, R. A.↗

Investigation of practical applications of H infinity control theory to the design of control systems for large space structures

The applicability of H infinity control theory to the problems of large space structures (LSS) control was investigated. A complete evaluation to any technique as a candidate for large space structure control involves analytical evaluation, algorithmic evaluation, evaluation via simulation studies, and experimental evaluation. The results of analytical and algorithmic evaluations are documented. The analytical evaluation involves the determination of the appropriateness of the underlying assumptions inherent in the H infinity theory, the determination of the capability of the H infinity theory to achieve the design goals likely to be imposed on an LSS control design, and the identification of any LSS specific simplifications or complications of the theory. The resuls of the analytical evaluation are presented in the form of a tutorial on the subject of H infinity control theory with the LSS control designer in mind. The algorthmic evaluation of H infinity for LSS control pertains to the identification of general, high level algorithms for effecting the application of H infinity to LSS control problems, the identification of specific, numerically reliable algorithms necessary for a computer implementation of the general algorithms, the recommendation of a flexible software system for implementing the H infinity design steps, and ultimately the actual development of the necessary computer codes. Finally, the state of the art in H infinity applications is summarized with a brief outline of the most promising areas of current research.

Irwin, R. Dennis↗

Structural active cooling applications for the Space Shuttle.

Analytic and experimental studies have been conducted to evaluate a number of active cooling approaches to structural thermal protection for the Space Shuttle. The primary emphasis was directed toward the thermal protection system. Trade study results are presented for various heat shield material and TPS arrangements. Both metallic and reusable surface insulation (RSI) concepts were considered. Active systems heat sinks consisted of hydrogen, phase change materials, and expendable water. If consideration is given only to controlling the surface temperature, passive TPS was found to provide the most efficient system. Use of active cooling which incorporates some interior temperature control made the thermally less efficient RSI system more attractive.

Masek, R. V.↗

Sandwich Composite, Syntactic Foam Core Based, Application for Space Structures

The current Solid Rocket Booster (SRB) launch vehicle has several metal based components that require a Thermal Protective System (TPS) be applied to the exterior surface to ensure its structural integrity and to protect the interior hardware from aerodynamic heating. TPS materials have distinct disadvantages associated with their use. One disadvantage to the application of TPS is that it can act as a debris source to the Space Shuttle Orbiter during flight and it also adds weight to the system without directly contributing any structural strength. One of the specific areas examined under this program was to replace a metal/TPS system with polymer based composites. A polymer matrix based sandwich composite was developed which had both structural and insulative properties to meet the high aerodynamic structural and heating load survival requirements. The SRB Nose Cap was selected as a candidate for this application. The sandwich system being qualified for this application is a carbon/epoxy outer and inner skin with a high strength-low thermal conductivity syntactic foam core.

Hodge, Andrew J.↗

A general panel sizing computer code and its application to composite structural panels

A computer code for obtaining the dimensions of optimum (least mass) stiffened composite structural panels is described. The procedure, which is based on nonlinear mathematical programming and a rigorous buckling analysis, is applicable to general cross sections under general loading conditions causing buckling. A simplified method of accounting for bow-type imperfections is also included. Design studies in the form of structural efficiency charts for axial compression loading are made with the code for blade and hat stiffened panels. The effects on panel mass of imperfections, material strength limitations, and panel stiffness requirements are also examined. Comparisons with previously published experimental data show that accounting for imperfections improves correlation between theory and experiment.

Anderson, M. S.↗

Modeling and Analysis of Fluted-Core Composite Structures for Aerospace Applications

Fiber-reinforced composites are becoming more frequently used for aerospace applications, and because of mass and stiffness requirements, sandwich composites are often selected where shell-type structures are needed. However, traditional-core sandwich composites can exhibit certain manufacturing and in-service problems that have the potential to be alleviated through the use of other sandwich composite concepts. Fluted-core sandwich composite structures, which consist of integral angled web members with structural radius fillers, or noodles, spaced between laminate face sheets, is one such alternative and is considered herein. Because the noodles can consist of unidirectional fiber and can represent a significant amount of the total fluted-core cross section, accurate prediction of the structural response requires that the noodles be modeled with sufficient detail. Previous work showed that the structural response of fluted-core sandwich composite structures could be accurately represented with detailed finite element analysis using a combination of solid and shell elements. In these models, solid elements were used to represent the noodles and shell elements were used to represent the webs and faces. However, this previous solid-noodle modeling approach was also quite computationally intensive, and therefore not practical for large or complicated structures. In this document, a less computationally intensive shell-noodle approach, wherein the entire fluted-core sandwich composite construction is modeled with shell elements, is discussed and predicted structural responses are compared with those of the solid-noodle approach. It is found that by proper selection of certain geometric parameters (thickness and offset of the shell elements that represent the noodle), the shell-noodle modeling approach can be made “structurally equivalent” to the solid-noodle modelling approach.

Leonard Oremont↗

Applicability and evaluation of an implicit self-starting unconditionally stable methodology for the dynamics of structures

The applicability and evaluation of a new self-starting, unconditionally stable, implicit methodology of computation for the dynamics of structures is described. The methodology offers different perspectives and architecture for structural dynamics compared with the traditional (widely advocated and commonly used) time integration methods. It is based on velocity representations and architecture and uses finite elements as the principal analysis tool for structural dynamic modeling/analysis. In particular, the dynamics of beam-type flexural models are considered, and comparative results validate and support the proposed use of the self-starting methodology of computation for the dynamics of linear/nonlinear structures. The overall effectiveness and elegance strongly support its use in most existing commercial codes.

Tamma, Kumar K.↗

Linear Algorithms for Worst Case Identification in H infinity with Applications to Flexible Structures

This paper is concerned with linear algorithms for identification in which have been studied in [9]. It is shown that the two different linear algorithms in [9] can be unified into a single one which can be further extended to nonuniformly spaced frequency response samples with exponential convergence for the noise free case. Improved upper bounds for the corresponding identification errors are derived. Applications to the identification of lightly damped systems such as flexible structures are also considered.

linear↗

Understanding the Feasibility of MAB Phase Structures for Lunar Applications

During the ten-week internship, my work focused on synthesis, characterization, and tailoring the flowability of the MAB phase powders for improving the surface finish and decreasing porosity of 3D-printed MAB phase structures. My mentor for the project was Dr. Samuel Hocker from NASA Langley and my faculty advisor was Dr. Surojit Gupta from the University of North Dakota. I also collaborated with Daniel Trieff from the University of North Dakota in developing characterization paradigm of 3D printed samples. The microencapsulation was performed via novel solvent casting-based microencapsulation process pioneered in UND, wherein a polymer (PLA, PHA) was dissolved into dichloromethane and precipitated onto the surface of the MoAlB particles. Two 100mL samples of microencapsulated powder was outsourced to Particle Technology Labs for flowability testing along with a 100mL control sample to determine if microencapsulation is a valid method for improving the flowability. The microencapsulated powders were characterized using SEM, Differential Scanning Calorimetry, and optical microscopy. The SEM images showed no change between the pure and microencapsulated powders. The optical microscopy analysis indicated a reduction in reflectivity for the PLA microencapsulated powders as well as hydrophobic properties. Both results suggest that microencapsulation was successful as PLA is a hydrophobic polymer and the change in reflectivity could be a result of the light being dispersed through the polymer coating. A reflectivity analysis will be done to bring more perspective to these observations. If powder flowability is improved, then the project will move forward with testing the printability of the microencapsulated powders and characterizing the structures using the designed characterization protocol. We are waiting for the DSC results. The characterization protocol for the 3D-printed MAB structures included a visual inspection of the plates to rule out any samples that had spalled or delaminated, optical microscopy to document surface features, porosity, and decomposition, and cleaning of the plates using an ultrasonic bath in preparation for SEM, EDS, and profilometry analyses.

MAB Phase↗

Development and Evaluation of TiAl Sheet Structures for Hypersonic Applications

A cooperative program between the National Aeronautics and Space Administration (NASA), the Austrian Space Agency (ASA), Pratt & Whitney, Engineering Evaluation and Design, and Plansee AG was undertaken to determine the feasibility of achieving significant weight reduction of hypersonic propulsion system structures through the utilization of TiAl. A trade study defined the weight reduction potential of TiAl technologies as 25 to 35 percent compared to the baseline Ni-base superalloy for a stiffener structure in an inlet, combustor, and nozzle section of a hypersonic scramjet engine (ref. 1). A scramjet engine inlet cowl flap was designed, along with a representative subelement, using design practices unique to TiAl. A sub-element was fabricated and tested to assess fabricability and structural performance and validate the design system. The TiAl alloy selected was Plansee's third generation alloy Gamma Met PX (Plansee AG ), a high temperature, high strength gamma-TiAl alloy with high Nb content (refs. 2 and 3). Characterization of Gamma Met PX sheet, including tensile, creep, and fatigue testing was performed. Additionally, design-specific coupons were fabricated and tested in order to improve subelement test predictions. Based on the sheet characterization and results of the coupon tests, the subelement failure location and failure load were accurately predicted.

Draper, S. L.↗

Combined fast multipole-QR compression technique for solving electrically small to large structures for broadband applications

An approach that efficiently solves for a desired parameter of a system or device that can include both electrically large fast multipole method (FMM) elements, and electrically small QR elements. The system or device is setup as an oct-tree structure that can include regions of both the FMM type and the QR type. An iterative solver is then used to determine a first matrix vector product for any electrically large elements, and a second matrix vector product for any electrically small elements that are included in the structure. These matrix vector products for the electrically large elements and the electrically small elements are combined, and a net delta for a combination of the matrix vector products is determined. The iteration continues until a net delta is obtained that is within predefined limits. The matrix vector products that were last obtained are used to solve for the desired parameter.

Jandhyala, Vikram↗

Minimization of the Vibration Energy of Thin-Plate Structures and the Application to the Reduction of Gearbox Vibration

While the vibration analysis of gear systems has been developed, a systematic approach to the reduction of gearbox vibration has been lacking. The technique of reducing vibration by shifting natural frequencies is proposed here for gearboxes and other thin-plate structures using the theories of finite elements, modal analysis, and optimization. A triangular shell element with 18 degrees of freedom is developed for structural and dynamic analysis. To optimize, the overall vibration energy is adopted as the objective function to be minimized at the excitation frequency by varying the design variable (element thickness) under the constraint of overall constant weight. Modal analysis is used to determine the sensitivity of the vibration energy as a function of the eigenvalues and eigenvectors. The optimum design is found by the gradient projection method and a unidimensional search procedure. By applying the computer code to design problems for beams and plates, it was verified that the proposed method is effective in reducing vibration energy. The computer code is also applied to redesign the NASA Lewis gear noise rig test gearbox housing. As one example, only the shape of the top plate is varied, and the vibration energy levels of all the surfaces are reduced, yielding an overall reduction of 1/5 compared to the initial design. As a second example, the shapes of the top and two side plates are varied to yield an overall reduction in vibration energy of 1/30.

Inoue, Katsumi↗