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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 505 records · Page 28
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Effect of Interlayer Cooling Time, Constraint and Tool Path Strategy on Deformation of Large Components Made by Laser Metal Deposition with Wire

Laser metal deposition with wire (LMD-w) is a developing additive manufacturing (AM) technology that has a high deposition material rate and efficiency and is suitable for fabrication of large aerospace components. However, control of material properties, geometry, and residual stresses is needed before LMD-w technology can be widely adopted for the construction of critical structural components. In this study, we investigated the effect of interlayer cooling time, clamp constraints, and tool path strategy on part distortion and residual stresses in large-scale laser additive manufactured Ti-6Al-4V components using finite element method (FEM). The simulations were validated with the temperature and the distortion measurements obtained from a real LMD-w process. We found that a shorter interlayer cooling time, full clamping constraints on the build plates, and a bidirectional tool path with 180° rotation minimized part distortion and residual stresses and resulted in symmetric stress distribution.

36 MATERIALS SCIENCE↗
NASA NTRS1992

Effects of the cooling system parameters on heat transfer and performance of the PAFC stack during transient operation

An experimental investigation for the effects of transient operation of a phosphoric acid fuel-cell stack on heat transfer and temperature distribution in the electrodes has been conducted. The proposed work utilized the experimental setup with modifications, which was designed and constructed under NASA Contract No. NCC-3-17(5). The experimental results obtained from this investigation and the mathematical model obtained under NASA Contract No. NCC3-17(4) after modifications, were utilized to develop mathematical models for transient heat transfer coefficient and temperature distribution in the electrode and to evaluate the performance of the cooling - system under unsteady state conditions. The empirical formulas developed were then implemented to modifying the developed computer code. Two incompressible coolants were used to study experimentally the effect of the thermophysical properties of the cool-ants on the transient heat transfer coefficient and the thermal contact resistance during start-up and shut-down processes. Coolant mass flow rates were verified from 16 to 88.2 Kg/hr during the transient process when the electrical power supply was gradually increased or decreased in the range (O to 3000 W/sq m). The effect of the thermal contact resistance with a range of stack pressure from O to 3500 KPa was studied.

Ridha, Rabi M. J.↗
DOE OSTI2020

Dispersion effect on the cooling rates

It is known that dispersion can redistribute the electron cooling rate between longitudinal and transverse planes. This note presents a simple analytical model to explain and estimate this redistribution effect. It shows that a small horizontal dispersion on ions can enhance horizontal cooling at the expense of longitudinal cooling rate. The electron dispersion is also beneficial to this effect.

43 PARTICLE ACCELERATORS↗
NASA NTRS1942

The Effect of Valve Cooling upon Maximum Permissible Engine Output as Limited by Knock

A Wright GR-1820-G200 cylinder was tested over a wide range of fuel-air ratios at maximum permissible power output as limited by knock with three different degrees of valve cooling. The valves used were stock valves (solid inlet valve and hollow sodium-cooled exhaust valve), hollow valves with no coolant, and hollow valves with flowing water as a coolant. Curves showing the variation in maximum permissible values of inlet-air pressure, indicated mean effective pressure, cylinder charge, and indicated specific fuel consumption with change in fuel-air ratio and valve cooling are shown. The use of valves cooled by a stream of water passing through their hollow interiors permitted indicated mean effective pressures 10 percent higher than the mean effective pressures permissible with stock valves when the engine was operated with fuel-air ratios from 0.055 to 0.065. Operation of the engine with lean mixtures with uncooled hollow valves resulted in power output below the output obtained with the stock valves. The data show an increase in maximum permissible indicated mean effective pressure due to cooling the valves, which averages only 2.1 percent with fuel-air ratios from 0.075 to 0.105.

Munger, Maurice↗
NASA NTRS2008

Investigation of Pore Size Effect On Spray Cooling Heat Transfer With Porous Tunnels

Previous studies have shown that spray cooling heat flux enhancement may be attained by using enhanced surface structures. However, most enhanced surface spray cooling studies have been limited to extended surfaces relative to the base surface. In this study, experiments were conducted to study the effects of pore size on spray cooling heat flux when using porous tunnels. The porous tunnels where placed sub-surface relative to the top of the heater block. Pores of varying size were machined in the top of the heater block leading into the sub-surface tunnels. Pore diameters varied between 0.25 mm and 1.0 mm. Each copper block had a projected cross-sectional area of 2.0 cm(sup 2). Measurements were also obtained on a heater block with a flat surface for baseline comparison purposes. A 2x2 nozzle array was used with PF-5060 as the working fluid. Thermal performance data was obtained under nominally degassed (chamber pressure of 41.4 kPa) conditions with a bulk fluid temperature of 20.5 "C. Results for both the study show that the highest critical heat flux (CHF) attained was 141 w/cm2 using pores 1.0 mm in diameter. This gave an enhancement of 75% relative to the flat surface case under nominally degassed conditions.

Silk, Eric A.↗
DOE OSTI2022

Surface Heater Fabrication Using Micro-Lithography for Transpiration Cooling Heat Transfer Coefficient Measurements

Abstract Transpiration cooling is able to provide more uniform coolant coverage than film cooling to effectively protect the component surface from contacting the hot gas. Due to numerous coolant ejection outlets within a small area at the target surface, the experimental thermo-fluid investigation on transpiration cooling becomes a significant challenge. Two classic methods to investigate film cooling, the steady-state foil heater method and the transient thermography technique, fail for transpiration cooling because the foil heater would block numerous coolant outlets, and the semi-infinite solid conduction model no longer holds for porous plates. In this study, a micro-lithography method to fabricate a silver coil pattern on top of the additively manufactured polymer porous media as the surface heater was proposed. The circuit was deliberately designed to cover the solid surface in a combination of series connection, and parallel connection to ensure the power in each unit cell area at the target surface was identical. With uniform heat flux generation, the steady-state tests were conducted to obtain distributions of a pair of parameters, adiabatic cooling effectiveness, and heat transfer coefficient (HTC). The results showed that the adiabatic cooling effectiveness could reach 0.65 with a blowing ratio lower than 0.5. Meanwhile, the heat transfer coefficient ratio (hf/h0) of transpiration cooling was close to 1 with a small blowing ratio at 0.125. A higher HTC ratio was observed for smaller pitch-to-diameter cases due to more turbulence intensity generated at the target surface.

Engineering↗
NASA NTRS1974

Crossflow effects on impingement cooling of a turbine vane

An air-cooled turbine vane was tested in a four-vane cascade. Heat transfer characteristics of the impingement cooled midchord region are reported. Experimental Nusselt numbers of six midchord locations are examined for the effect of crossflow and compared to those predicted by impingement correlations found in the literature.

Gauntner, J. W.↗
NASA NTRS1978

Effect of tropospheric aerosols upon atmospheric infrared cooling rates

The effect of tropospheric aerosols on atmospheric infrared cooling rates is investigated by the use of recent models of infrared gaseous absorption. A radiative model of the atmosphere that incorporates dust as an absorber and scatterer of infrared radiation is constructed by employing the exponential kernel approximation to the radiative transfer equation. Scattering effects are represented in terms of a single scattering albedo and an asymmetry factor. The model is applied to estimate the effect of an aerosol layer made of spherical quartz particles on the infrared cooling rate. Calculations performed for a reference wavelength of 0.55 microns show an increased greenhouse effect, where the net upward flux at the surface is reduced by 10% owing to the strongly enhanced downward emission. There is a substantial increase in the cooling rate near the surface, but the mean cooling rate throughout the lower troposphere was only 10%.

Harshvardhan, MR.↗
NASA NTRS1977

Effect of surface cooling and roughness on transition for the Shuttle Orbiter

An analysis of roughness-induced boundary-layer transition examines the sensitivity of the Orbiter boundary-layer transition criteria to surface cooling, to surface roughness, and to the assumed flow-field model. The experimental data were obtained using a 0.0175-scale Orbiter with surface roughness represented by misaligned heat-shield tiles for surface temperatures from 0.12 stagnation temperature (a value typical of entry conditions) to 0.42 stagnation temperature (a value typical of continuous-flow wind-tunnels). Tile misalignment had only a slight effect on the heat transfer and on the trasition locations for wall temperature = 0.42 stagnation temperature. Cooling the boundary layer caused the tile-induced disturbances to increase significantly, promoting premature transition. Correlation of the effects of the misalignment height and of surface cooling in promoting transition are presented and predictions are made for typical Orbiter entry conditions.

Bertin, J. J.↗
NASA NTRS1979

Effect of shocks on film cooling of a full scale turbojet exhaust nozzle having an external expansion surface

Experimental film cooling data obtained during exploratory testing with an axisymmetric plug nozzle having external expansion and installed on an afterburning turbojet engine in an altitude test facility is presented. The shocks and local hot gas stream conditions had a marked effect on film cooling effectiveness. An existing film cooling correlation was adequate at some operating conditions but inadequate at other conditions such as in separated flow regions resulting from shock boundary layer interactions.

Straight, D. M.↗
DOE OSTI2025

Collective Effects in Muon Ionization Cooling

In this presentation, we will overview the concept of muon ionization cooling, and propose a new cooling formula including collective effects which is produced by beam-induced plasma in absorbers.

Yonehara, Katsuya [Fermilab] (ORCID:00000002544041↗
NASA NTRS2006

Thermal Management Techniques for Oil-Free Turbomachinery Systems

Tests were performed to evaluate three different methods of utilizing air to provide thermal management control for compliant journal foil air bearings. The effectiveness of the methods was based on bearing bulk temperature and axial thermal gradient reductions during air delivery. The first method utilized direct impingement of air on the inner surface of a hollow test journal during operation. The second, less indirect method achieved heat removal by blowing air inside the test journal to simulate air flowing axially through a hollow, rotating shaft. The third method emulated the most common approach to removing heat by forcing air axially through the bearing s support structure. Internal bearing temperatures were measured with three, type K thermocouples embedded in the bearing that measured general internal temperatures and axial thermal gradients. Testing was performed in a 1 atm, 260 C ambient environment with the bearing operating at 60 krpm and supporting a load of 222 N. Air volumetric flows of 0.06, 0.11, and 0.17 cubic meters per minute at approximately 150 to 200 C were used. The tests indicate that all three methods provide thermal management but at different levels of effectiveness. Axial cooling of the bearing support structure had a greater effect on bulk temperature for each air flow and demonstrated that the thermal gradients could be influenced by the directionality of the air flow. Direct air impingement on the journal's inside surface provided uniform reductions in both bulk temperature and thermal gradients. Similar to the direct method, indirect journal cooling had a uniform cooling effect on both bulk temperatures and thermal gradients but was the least effective of the three methods.

Radil, Kevin↗
DOE OSTI2026

Infrared triggered dwell and active cooling thermal control effects on microstructural uniformity in DED

Directed Energy Deposition (DED) offers rapid large scale fabrication, but difficulty in delivering consistent microstructures and properties hinders the use of DED fabricated components in safety or performance critical applications. Variability stems from the complex thermal cycles generated by the toolpath used to print the required geometry. Several practical methods have become established in DED to regulate overheating, such as active cooling of the baseplate structure or the use of an infrared camera to inject interlayer pauses to ensure the top layer of the component cools to a set temperature, which have been shown to affect microstructure. However, no critical assessment has been performed as to how effective these controls are in promoting microstructural uniformity in the context of complex layer timing commonly generated by non-prismatic geometries. Here we show how controls influence the thermal field, phase transformations, and dynamic annealing of a low-temperature transformation steel using infrared imaging and operando neutron diffraction. Counterintuitively, common thermal homogenization process controls can reduce microstructural uniformity because these approaches stabilize peak temperature while overlooking temperatures near the solid-state phase transformation fronts. Instead, the cyclic reheating induces spatially-variant dynamically annealed regions which can be modulated via control parameters. We show that these controls have spatially linked effects centimeters away from the active weld, which implies that microstructure control must co-optimize thermal input across many subsequent layers. In conclusion, our results demonstrate the pressing need for higher order controls that integrate predictive elements of simulation data to stabilize printed properties for future qualification of DED components.

Directed energy deposition↗
NASA NTRS1982

The seasonal effect of nitric oxide cooling on the thermospheric U.V. heat budget

The effects of (1) the radiative cooling of vibrationally-excited NO at 5.3 microns and (2) radiation entrapment at 63 microns on the UV heating efficiency 'epsilon' are examined. It is noted that the previously used heating efficiency definition contradicts its logical application, and that the two processes mentioned should be included as cooling phenomena in the energy equations. Comparisons are made with previous work by including O and NO radiative cooling in the calculation of epsilon, which is found to vary from 45 to 60%, depending on how the two radiative cooling mechanisms are included in the calculation. It is also found that the shape of the heating efficiency altitude profile varies with season, while the peak value is nearly invariant.

Richards, P. G.↗
NASA NTRS1994

Photon-dominated regions around cool stars: The effects of the color temperature of the radiation field

We have investigated the influence of the color temperature of the illuminating radiation field on the chemical and thermal structure of photon-dominated regions (PDRs). We present the results of a study of the photoelectric efficiency of heating by large molecules such as polycyclic aromatic hydrocarbons (PAHs) and very small grains for radiation fields characterized by different effective temperatures. We show that the efficiency for cooler (T(sub eff) approximately = 6000-10,000 K) stars is at most an order of magnitude smaller than that for hotter (T(sub eff) approximately = 20,000-30,000 K) stars. While cooler radiation fields result in less ultraviolet photons capable of heating, the efficiency per absorbed photon is higher, because the grains become less positively charged. We also present detailed calculations of the chemistry and thermal balance for generic PDRs (n(sub 0) approximately = 10(exp 3), G(sub 0) approximately = 10(exp 3)). For cooler radiation fields, the H/H2 and C(+)/C/CO transition layers shift toward the surface of the PDR, because fewer photons are available to photodissociate H2 and CO and to ionize C. The dominant cooling lines are the (C II) 158 micron and the (O I) 63 micron lines for the hotter radiation fields, but cooling by CO becomes dominant for a color temperature of 6000 K or lower. The (C II)/CO and (O I)/CO ratios are found to be very good diagnostics for the color temperature of the radiation field.

Spaans, Marco↗
NASA NTRS1985

Effects of rotation on impingement cooling of turbine blades

The effects of rotation on impingement cooling of turbine blades were studied experimentally as a specialized facility at M.I.T. A foil heated resistively was cooled by a jet flow on one side and temperature monitored on the other. Rotating the blade limits the heat transfer path to conduction through the support structure and radiation. IR radiometry furnishes the temperature distributions on the chamber wall, permitting the internal heat transfer coefficient to be measured. The heat transfer efficiency has been found to fall as much as 30 percent as rotational speed increases. The conditions observed confirm the significance of rotational effects, particularly with regard to potential early blade failure.

Kreatsoulas, J. C.↗
NASA NTRS1987

Experimental data correlations for the effects of rotation on impingement cooling of turbine blades

The effects of rotation on impingement cooling have been experimentally studied under simulated gas turbine operating conditions. A large scale model of a blade is spun in vacuum. External heating is simulated by resistve dissipation in the thin wall of the model, which is impingement cooled. The local internal Nu is measured by an IR radiometric technique with high spatial resolution. At low rotational speeds the data agree well with published measurements taken under stationary conditions. At higher speeds, a decrease in the average Nu by up to 20-30 percent is observed. Severe gradients are generated near the hub region. Empirical correlations, which fit the data well and render it more useful for design purposes, are presented. Measurements and correlations suggest that rotational effects are very important and can cause premature blade failure.

Kreatsoulas, J. C.↗
NASA NTRS1972

Effects of wall cooling and angle of attack on boundary layer transition on sharp cones at free stream Mach 7.4

Tests were conducted on 5 deg and 15 deg half-angle sharp cones at wall-to-total-temperature ratios of 0.08 to 0.4, and angles of attack from 0 deg to 20 deg. The results indicate that (1) transition Reynolds numbers decrease with decreasing temperature ratio, (2) local transition Reynolds numbers decrease from the windward to the leeward side of the model, and (3) transition data on the windward ray of cones can be correlated in terms of the crossflow velocity gradient, momentum thickness Reynolds number, local Mach number, and cone half-angle.

Mateer, G. G.↗