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At least 523 records · Page 29

Cold-air performance of the compressor-drive turbine of the Department of Energy baseline automobile gas-turbine engine

The aerodynamic performance of the compressor-drive turbine of the DOE baseline gas-turbine engine was determined over a range of pressure ratios and speeds. In addition, static pressures were measured in the diffusing transition duct located immediately downstream of the turbine. Results are presented in terms of mass flow, torque, specific work, and efficiency for the turbine and in terms of pressure recovery and effectiveness for the transition duct.

Roelke, R. J.↗

Design and overall performance of four highly loaded, high speed inlet stages for an advanced high-pressure-ratio core compressor

The detailed design and overall performances of four inlet stages for an advanced core compressor are presented. These four stages represent two levels of design total pressure ratio (1.82 and 2.05), two levels of rotor aspect ratio (1.19 and 1.63), and two levels of stator aspect ratio (1.26 and 1.78). The individual stages were tested over the stable operating flow range at 70, 90, and 100 percent of design speeds. The performances of the low aspect ratio configurations were substantially better than those of the high aspect ratio configurations. The two low aspect ratio configurations achieved peak efficiencies of 0.876 and 0.872 and corresponding stage efficiencies of 0.845 and 0.840. The high aspect ratio configurations achieved peak ratio efficiencies of 0.851 and 0.849 and corresponding stage efficiencies of 0.821 and 0.831.

Reid, L.↗

Effect of number of probes and their orientation on the calculation of several compressor face distortion descriptors

A study was performed to determine the effects of the number and position of total pressure probes on the calculation of five compressor face distortion descriptors. This study used three sets of 320 steady state total pressure measurements that were obtained with a special rotating rake apparatus in wind tunnel tests of a mixed-compression inlet. The inlet was a one third scale model of the inlet on a YF-12 airplane, and it was tested in the wind tunnel at representative flight conditions at Mach numbers above 2.0. The study shows that large errors resulted in the calculation of the distortion descriptors even with a number of probes that were considered adequate in the past. There were errors as large as 30 and -50 percent in several distortion descriptors for a configuration consisting of eight rakes with five equal-area-weighted probes on each rake.

Stoll, F.↗

Turbulence characteristics of compressor discharge flows

Turbulence measurements were conducted in a large gas turbine engine (JT9D) at the entrance to the diffuser duct, joining the compressor discharge to the combustor inlet. Hot film probe and hot wire probe measurements were obtained at temperatures from 450K (350F) (idle) to 608K (635F) (rich approach). At I.D. (25 percent span) and mid-span locations, the turbulence intensity increased slightly from 6 + or - percent at idle condition to 7 or - 1 percent at rich approach. At O.D. (75 percent span) the turbulent intensity increased more rapidly, from 7.5 + or - 0.5 percent at idle to 15 + or - 0.5 percent at rich approach. The spectra showed turbulent energy distributed uniformly over a 0.1 to 5 KHz bandwidth (down 3db) at all operating conditions, corresponding to random turbulence with velocity wave lengths of 2 cm to 1 meter travelling at the mean velocity of 100 m/sec. Tests results are given in tables and graphs.

Grant, H. P.↗

Turbulence measurements in the compressor exit flow of a General Electric CF6-50 engine

Ruggedized cooled film probes were used to measure CF6-50 compressor exit turbulence properties at three different engine idle condition test points. The turbulence probe was coupled to a constant temperature anemometer and signal conditioning system. An on-line readout system connected to the anemometer was used to check the data as it was acquired. At engine idle conditions, the turbulence intensity ranged from 4.8 percent to 5.6 percent and the length scale ranged from 5.64 cm to 6.95 cm. The length scale values are somewhat larger than the passage height at the measurement plane (5.54 cm), which indicates that the shape of the turbulent eddies are elongated in the axial direction. The microscale values range from about 0.73 cm to about 0.98 cm. Power spectral density distributions show that a large proportion of the turbulent energy at the measurement plane is concentrated at frequencies below one kilohertz.

Taylor, J. R.↗

Shock structure in transonic compressor rotors

The inadequacy of axisymmetric theory in modeling the structure of the shock system in a transonic compressor rotor is shown with a simple model. A more accurate model for the flow near the sonic radius is proposed, which is supported by some flow visualization data and three-dimensional computations.

Epstein, A. H.↗

Abradable compressor and turbine seals, volume 1

The application and advantages of abradable coatings as gas-path seals in a general aviation turbine engine were evaluated for use on the high-pressure compressor, the high-pressure turbine, and the low-pressure turbine shrouds. Topics covered include: (1) the initial selection of candidate materials for interim full-scale engine testing; (2) interim engine testing of the initially selected materials and additional candidate materials; (3) the design of the component required to adapt the hardware to permit full-scale engine testing of the most promising materials; (4) finalization of the fabrication methods used in the manufacture of engine test hardware; and (5) the manufacture of the hardware necessary to support the final full-scale engine tests.

Sundberg, D. V.↗

Subsynchronous instability of a geared centrifugal compressor of overhung design

The original design analysis and shop test data are presented for a three stage (poster) air compressor with impellers mounted on the extensions of a twin pinion gear, and driven by an 8000 hp synchronous motor. Also included are field test data, subsequent rotor dynamics analysis, modifications, and final rotor behavior. A subsynchronous instability existed on a geared, overhung rotor. State-of-the-art rotor dynamics analysis techniques provided a reasonable analytical model of the rotor. A bearing modification arrived at analytically eliminated the instability.

Hudson, J. H.↗

Effect of fluid forces on rotor stability of centrifugal compressors and pumps

A simple two dimensional model for calculating the rotordynamic effects of the impeller force in centrifugal compressors and pumps is presented. It is based on potential flow theory with singularities. Equivalent stiffness and damping coefficients are calculated for a machine with a vaneless volute formed as a logarithmic spiral. It is shown that for certain operating conditions, the impeller force has a destablizing effect on the rotor.

Colding-Jorgensen, J.↗

Comparison between optical measurements and a numerical solution of the flow field within a transonic axial-flow compressor rotor

A comparison between numerical and experimental results is presented for the flowfield within a transonic axial-flow compressor rotor. The rotor was tested at design speed and a wide open throttle discharge condition. The relative tip Mach number was 1.4. A laser anemometer system was used to measure velocity and flow angle upstream, within, and downstream of the rotor. A holographic interferometer was used to visualize the rotor shock system near the tip. The computational procedure solves the full three-dimensional Euler equations using a time-marching technique. Shock location and shape determined from the two optical systems are compared. Calculated relative Mach number and flow angle contours, shock locations, and shock strength are compared to values measured with the laser anemometer.

Strazisar, A. J.↗

Abradable compressor and turbine seals, volume 2

The applications and advantages of abradable coatings as gas path seals in a general aviation turbofan engine were investigated. Abradable materials were evaluated for the high pressure radial compressor and the axial high and low pressure turbine shrouds.

Sundberg, D. V.↗

Cold-air performance of compressor-drive turbine of Department of Energy upgraded automobile gas turbine engine. 1: Volute-manifold and stator performance

The aerodynamic performance of the inlet manifold and stator assembly of the compressor drive turbine was experimentally determined with cold air as the working fluid. The investigation included measurements of mass flow and stator-exit fluid torque as well as radial surveys of total pressure and flow angle at the stator inlet and annulus surveys of total pressure and flow angle at the stator exit. The stator-exit aftermixed flow conditions and overall stator efficiency were obtained and compared with their design values and the experimental results from three other stators. In addition, an analysis was made to determine the constituent aerodynamic losses that made up the stator kinetic energy loss.

Roelke, R. J.↗

Comparison of two and three dimensional flow computations with laser anemometer measurements in a transonic compressor rotor

A procedure for using an efficient axisymmetric code to generate downstream pressure input for more costly Euler codes is discussed. Two and three dimensional inviscid solutions for the flow within a transonic axial compressor rotor at design speed are compared to laser anemometer measurements at maximum flow and near stall operating points. Computational details of the 2-D axisymmetric stream function solution and the 3-D full Euler solution are described. Relative Mach number contours, shock location, and shock strength as measured and as predicted by the 3-D code are compared. Downstream of the rotor the inviscid computations agree with each other but predict higher pressure ratios than those measured. Euler codes require a downstream pressure as input. Since that pressure controls the computed mass flow and shock system, it must be consistent with an inviscid solution.

Chima, R. V.↗

The mechanical design of a vapor compressor for a heat pump to be used in space

A heat pump developed for use in Spacelab as a stand-alone refrigeration unit as well as within a fluid loop system is discussed. It will provide an active thermal control for payloads. Specifications for the heat pump were established: (1) heat removal rates at the source; (2) heat source temperatures from room temperature; (3) heat-sink fluid temperatures at condenser inlet; and (4) minimum power consumption. A reversed Carnot cycle heat pump using Freon 12 as working fluid incorporating a one-cylinder reciprocating compressor was selected. The maximum crankshaft speed was fixed relatively high at 100 rpm. The specified cooling rates then made it necessary to select a cylinder volume of 10 cu cm, which was obtained with a bore of 40 mm and a stroke of 8 mm.

Berner, F.↗

Three dimensional flow field inside the passage of a low speed axial flow compressor rotor

Measurements of the subsonic flow in the rotor passage of a single stage axial flow compressor were made to study the nature of the flow field and to verify the existing numerical codes. The velocity and pressure fields were measured across the entire rotor passage at six axial locations and at five radial locations. A five-hole probe, rotating with the rotor, was used to measure the three components of velocity, the static and the total pressure. The experimental results are compared with the predictions from Katsanis and McNally's computer program. The agreement between the two is good for most of the cases.

Pouagare, M.↗

Vibration and destabilizing effects of floating ring seals in compressors

Operating experience on a compressor commissioned 12 years ago has presented an interesting history of sporadic increases in shaft vibration. Initial operation was satisfactory with low levels of vibration. However, after some time the shaft vibration level increased to several mils. Initially this was believed to be due to rotor unbalance from deposits formed in the passages due to process upsets. After cleaning up the rotor, operation was again increased. It was then found that the rotor vibration was primarily subsynchronous. Further investigation revealed that the original seal design was subject to wear and was no longer properly pressure balanced. A modified seal design was installed and it has operated successfully for the past six years.

Emerick, M. F.↗

Unsteady flow phenomena in industrial centrifugal compressor stage

The results of an experimental investigation on a typical centrifugal compressor stage running on an atmospheric pressure test rig are shown. Unsteady flow was invariably observed at low flow well before surge. In order to determine the influence of the statoric components, the same impeller was repeatedly tested with the same vaneless diffuser, but varying return channel geometry. Experimental results show the strong effect exerted by the return channel, both on onset and on the behavior of unsteady flow. Observed phenomena have been found to confirm well the observed dynamic behavior of full load tested machines when gas density is high enough to cause appreciable mechanical vibrations. Therefore, testing of single stages at atmospheric pressure may provide a fairly accurate prediction of this kind of aerodynamic excitation.

Bonciani, L.↗