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Work completed during the 3rd quarter is highlighted. Results include welding and weld qualification efforts, weld microstructural characterization and modeling and simulation of the creep behavior of welds.
The terrestrial biosphere contains a large fraction of global carbon and nearly 70% of the organic carbon in these systems is found in soils. Global changes in atmospheric CO 2 , temperature, precipitation, and ecosystem N inputs, are expected to impact primary production and carbon inputs to soils, but it remains difficult to predict the response of soil processes to anthropogenic change. Models that predict soil C-cycling as a function of ecosystem properties do not explain well variation in soil processes. Our difficulty in predicting the response of soil processes to environmental change suggests a need for a greater understanding of the biotic mechanisms that govern the soil C-cycle. Changes in microbial community structure and function have been proposed to impact soil C-cycling. However, our ability to predict the impacts of these changes on terrestrial ecosystems is constrained by our limited understanding of mechanisms that drive microbial processes in soil systems. We have applied a newly developed approach of Microbial Food Web Mapping to chart the carbon assimilation dynamics of microbial taxa in soils. This method made it possible to track different classes of 13C-labeled substrates into the DNA of nearly every member of the soil community simultaneously over time. Microbial Food Web Mapping was used to identify and characterize microbial taxa that fill key roles in the soil carbon cycle. We mapped the assimilation of carbon into thousands of discrete soil microorganisms as a function of soil carbon content and pH. In so doing we characterized assimilatory carbon metabolism, an essential component of soil C-cycling, for a vast array of uncultivated soil microorganisms. Further, we characterized the spatial and temporal dynamics of these microorganisms across a series of sites representing variation in soil characteristics. This project revealed fundamental aspects of soil C-cycling and provided ecological and metabolic insights on diverse uncultivated soil organisms that are widespread and play major roles in the global C-cycle. The genetic capacity of microbial communities can be studied through ‘omic approaches but it remains difficult to make direct links between the genetic capacity of microorganisms and their function in the soil C-cycle. Microbial Food Web Mapping makes it possible to link gene sequences to soil C-cycle processes as they occur in soil. This approach allows us to characterize the activity of non-cultivated microorganisms in a range of terrestrial systems. This data will be used to build a base of information about the role of non-cultivated organisms in critical C-cycle processes in terrestrial ecosystems and will provide insight on the manner in which soil communities metabolize soil organic matter. The results generated by this project will improve our ability to examine the impacts of management decisions, soil history, and environmental change on the behavior of microbial communities in terrestrial ecosystems, revealing the ecological mechanisms by which microbes regulate both C mineralization and carbon retention in soils, and improving our ability to predict changes in terrestrial ecosystem processes in the face of accelerating global change.
With fast economic growth, urbanization, and industrialization, China has experienced rapid expansion in the on-road transportation sector in the past three decades. The highway vehicle population in China increased from 1.65 million in 1980 to 208 million in 2017 with an annual average growth rate (AAGR) of about 14% .
Studies of industrial energy use typically mention the sector's heterogeneity and complexity as modelling barriers. One of the more significant impediments to analyzing and building models of U.S. industrial energy use is the lack of current, disaggregated data. The Industry Energy Tool (IET) and its foundational data addresses some of these barriers. The IET uses county-level energy data with stock turnover, energy efficiency, fuel switching, and emissions functionalities to calculate energy use and emissions from agriculture, construction, mining, and manufacturing industries from 2014 to 2050. The IET is an open-source, transparent, and flexible tool for exploring industrial sector energy and emissions scenarios. The IET takes a simplified approach to developing scenario projections of energy and emissions by allowing users to modify pre-populated inputs for achieved energy efficiency, rate of equipment stock turnover, and future penetration renewable electricity. In addition to its transparency and flexibility, the strengths of the IET lie in its geographically- and operationally-disaggregated data set. The IET's foundational data is built on energy data first calculated at the facility- and technology-level for many of the largest energy-using industries. These data are then aggregated to the county and end-use level with other publicly-available data for use in scenarios estimated by the IET.
During the first quarter of FY17, research has focused on: 1. Generation of synthetic microstructures of welds 2. Aging of gamma prime 3. Short term creep tests 4. Preparation for stress drop tests to determine the threshold stress.
A challenging attempt using friction stir welding to produce a butt joint between two 1.0 mm thick plates of 14YWT was nearly successful. The modified tool pin mostly penetrated the thickness of the adjoined thin plate samples resulting in a small blunt notch on the bottom surface of the butt joint. A bend occurred in the thin plate sample due to formation of stresses from clamping the thin plate sample during FSW. The peak displacement of the bend occurred along the center line of the butt joint. The weld zone showed good microstructure mixing with some flashing mostly on the retreating side that suggested excess heat input by friction between the traveling and spinning tool pin and thin plates of 14YWT. Neutron diffraction experiments were performed on the bent sample of 14YWT to measure the residual stresses in the butt joint on the HB-2B beam line at the Neutron Residual Stress Facility at HFIR. However, the neutron scattering to background noise ratio was very low during data acquisition. Measurements of lattice strains were obtained in the rolling (RD) and normal (ND) directions but not in the extrusion direction (ED) of the thin plate sample. Unfortunately, the quality of the data was not sufficient for determining the residual stresses in the butt joint. From the previous neutron scattering experiments conducted on four hot rolled plates (R1, R2, R3 and R4) of 14YWT, the residual stresses were calculated from lattice strain data and plotted in 2-D color contour maps for ED, RD and ND. The results showed variations in the magnitude and spatial position of residual stresses in the microstructure of the four plates. The magnitude in residual stresses in ED and RD increased gradually with increasing rolling deformation for R1 (50%) to R2 (76%), followed by larger increases in R3 (89%) and R4 (95%). The maximum peaks in residual stresses for R4 was ~710-730 MPa in ED and RD. The residual stresses in ND were below ~300 MPa for each of the 4 rolled plates, with a maximum residual stress in R4 (95%) of ~400 MPa. These results indicated that significant residual stresses representing ~57% of the yield stress of 14YWT (SM13) had accumulated in the 14YWT plate after hot rolling to the 1 mm thickness, which was used in the FSW experiments. The microstructure analysis of the 1.0 mm thick plate of 14YWT containing the butt joint produced by FSW revealed significant changes in the grain structure and texture between the unaffected zone (UZ) of the rolled plate and the butt joint weld. In the UZ, the grains were severely elongated after 95% deformation and mainly possessed the {101} texture component in the ED. Two predominant grain misorientation angles were observed: one consisting of small misorientations of <5º between highly elongated grains and the other consisting of large misorientations of >15º in pockets of small grains that might have formed by dynamic recrystallization processes during rolling of the plate at 1000ºC. The morphology and texture of grains in the heat affected zone (HAZ) were similar to those in UZ, except the grains had coarsened due to excess heat input during FSZ. A population of pores formed and the grains both coarsened and changed to isotropic morphology in the microstructure of the butt joint on both the advancing and retreating sides. The texture of grains in both regions were randomly orientated between the 3 poles {001}, {101} and {111}. The main difference in texture of grains between the advancing side and retreating side was with the misorientation angles of neighboring grains. Most of the grains in the advancing side had misorientation angles of >5º indicating that these grains experienced recrystallization. On the retreating side, areas containing larger grains showed high misorientation angles of >15º compared to areas appearing as bands of grains with misorientation angles of <5º and between 5º-15º. Numerous small pockets of grains with low misorientation angles of <5º were distributed in the microstructure among the grains showing high misorientation angles of >15º. It was determined that the grains associated with low misorientation angles contained sub-grain structures, which was consistent with both recrystallization and recovery mechanisms for grains located on the retreating side of the butt joint. These results demonstrate the complex microstructure that evolves in the microstructure of 14YWT resulting from the input of high temperatures and severe deformations during FSW.
The U. S. Department of Energy, National Nuclear Security Administration, Los Alamos Field Office (Field Office) requested the State Historic Preservation Officer (SHPO) to concur with the National Register of Historic Places eligibility determination contained in the report The Decommissioning of TA-3-16, the Ion Beam Facility (IBF) (LA-UR-05-0775). In this report, Building Technical Area (TA) 3-16 was determined eligible to the National Register of Historic Places. The SHPO concurred with the eligibility determination on March 25, 2005. However, the Field Office later proposed to decontaminate, decommission, and ultimately demolish this property, an adverse effect to Building TA-3-16.
The purpose of the Fischer-Tropsch (F-T) Black Box Model is to allow for the screening of the impacts of F-T finished fuels production based on the input of a unique syngas composition. Utilizing the composition of the raw syngas, the model calculates the following outputs based on a facility sized to produce 50,000 bbl/day of liquid product: CO 2 emissions, liquid product flows, required syngas input, and the net export electricity from the facility. NETL completed this model/study for the Connecticut Center for Advanced Technology (CCAT) to provide techno-economic and life cycle analysis modeling support for CBTL alternative jet fuel production, which forms key references to their report to the Defense Logistics Agency (their project sponsor/funder).
During the 4th quarter of FY16 welds in Alloy 740H were made and charactrerized. Also, cross weld creep specimens were made and creep tests were initiated in support of the creep modeling and simulation effort. Also, aging of weld material for future characterization was initiated. The creep model was evolved to describe the vacancy concentration that enables the climb of dislocations during power law creep.
This PRD is developed for multiple delivery options which have yet to be determined: The intent for the options is to allow for a risk analysis to be performed and determine the most appropriate location. Each location has benefits where others may not. These options will be vetted in a workshop December 7 and 8, 2016. Once an option is selected the requirements pertaining to options that are not selected will be removed from this PRD.
The Regional Energy Deployment System (ReEDS) model is a capacity expansion and dispatch model for the contiguous U.S. electric power sector that relies on system-wide least cost optimization to estimate the type and location of future generation and transmission capacity.
The goal of the Upstream Tool is to allow the user to customize key parameters specific to their case study or desired scenario, and generate customized results quickly and simply. The results calculated can be allocated, as upstream emissions, to a conversion facility or system of the user’s choice. The combination of the upstream and combustion emissions provide a quick estimate of the overall emissions from an entire energy conversion system.
The objective of the project is to modify and upgrade the civil, structural, architectural, mechanical, and electrical systems of B453 and an adjacent approximately 3.5 acres of previously developed site. These modifications and upgrades would allow for continued use of B453 to support the increasing demands of the next generation high-performance computers. These modifications and upgrades would also provide enhanced power and cooling for the current and future ATS computers.
Consortium for Advance Simulation of Light Water Reactors (CASL) is a Department of Energy Innovation Hub whose mission is the following, "CASL is a collaboration of the nation's leading scientists, institutions, and supercomputers, with an aggressive 10-year mission to confidently predict the performance of existing and next-generation commercial nuclear reactors through comprehensive, science-based modeling and simulation." The CASL program to date has focused on developing the necessary predictive capability. Rightly so, it is characterized by many as a research project. As a matter of intent, the first 6 years of CASL focused on developing and demonstrating the prediction capability of a suite of independent physics codes: MPACT (neutronics), CTH (thermal hydraulics in the core), BISON (fuel performance), and MAMBA (CRUD and boron uptake on fuel rod surfaces) The last 4 years focused on initial attempts to couple the codes and to demonstrate those capabilities through a series of challenge problems aligned to 3 key issues of interest to the nuclear power industry.
During the 3rd quarter of FY19, a strategy was developed to incorporate creep damage arising from diffusional processes into a computational model describing creep behavior of thick section welds in Alloy 740H. This approach will be followed in the 4th quarter modify the existing creep model to include diffusional damage processes in its predictions of creep behavior and especially the transition to tertiary creep behavior which will allow the prediction of creep rupture time.
This report provides a summary of the new nanostructured ferritic alloy, OFRAC (Oak Ridge Fast Reactor Advanced Fuel Cladding), that was developed for the advanced sodium fast reactor fuel cladding and core internals. The composition of OFRAC, which is Fe-12Cr-1Mo-03.Ti-0.3Nb + 0.3Y2O3 (wt. %), was chosen to achieve high temperature strength as well as high temperature creep performance and swelling resistance requirements that past structural materials such as austenitic stainless steels and ferritic/martensitic steels, i.e. HT-9, are not suitable as SFR cladding materials. The mechanical alloying procedures were described for producing OFRAC and the detailed characterization studies revealed uniformly distributed, high concentration of Y-Ti-O enriched oxide particles, or nanoclusters. The Nb addition that was intended to sequester interstitial C and N that are commonly introduced as contamination during ball milling of powder was found to be very effective in forming coarse size Nb carbonitrides along with excess Ti that removes these interstitial elements from the bcc-Fe matrix of OFRAC. The tensile tests on the OFRAC in the extruded condition showed excellent balance in strength and ductility from room temperature to 800°C. Both the microstructure and tensile properties were not significantly degraded after annealing the extruded OFRAC samples for 8 h at 1050°C and 1150°C. The latter temperature is ~76% of the melting point of OFRAC. These results demonstrated the stability of the microstructure and tensile properties to extremely high temperatures. The thermal creep resistance at elevated temperatures and stresses was investigated using strain rate jump testing. The results showed that OFRAC possessed high stress exponents at high stresses and temperatures of 550°C, 600°C, 700ºC and 800°C. This thermal dependence of minimum creep rate indicates that OFRAC will show quite low creep rates at higher temperatures and stresses compared to HT-9 and stainless steels. These significant improvements indicate that the NFA OFRAC alloy is a compelling and viable choice for sodium fast reactor fuel cladding.
In legacy control rooms the operators might have 20 to 30 alarms to deal with on 12 control boards, during a reactor trip. The new digital alarm system in the upgraded control room will display between 150 and 200 alarm points on a single screen. This overload of information prevents the operators from identifying any abnormal alarms quickly without having to scroll through the alarm list looking for the abnormal alarms. One way to tackle this problem could be to attempt to create a state-based alarm system which would identify plant states and would identify which alarms are expected in those states and suppress them from the alarm screen so that any unexpected alarms would be displayed and easily identified to the operators. This can be done today but is very labor intensive in that an operator or training instructor would be required to run scenarios and log the alarms to be suppressed. The hope is that Machine Learning (ML) can provide an alternative solution with less manual effort required.