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The quantification of required specimen(s) from space processing experiments, the typical EMI measurements and estimates of a typical RF source, and the integration of commercial payloads into spacelab were considered.
The performance of a device for electromagnetically heating and positioning containerless melts during space processing was evaluated during a 360 second 0-g suborbital sounding rocket flight. Components of the electromagnetic containerless processing package (ECPP), its operation, and interface with the rocket are described along with flight and qualification tests results.
Analysis of the Skylab II M553 Experiment samples resulted in the hypothesis that the reduced gravity environment was altering the melting and solidification reactions. A theoretical study was conducted to define the conditions under which such alteration of phase relations is feasible, determine whether it is restricted to space processing, and, if so, ascertain which alloy systems or phase reactions are most likely to demonstrate such effects. Phase equilibria of unary and binary systems with a single solid phase (unary and isomorphous) were considered.
The preliminary data of the environmental control and life support subsystem for a space construction base manufacturing module was reported. A space processing module, which is capable of performing production biological experiments, was chosen as a baseline configuration. The primary assemblies and components considered for use were humidity and temperature control, ventilation fan, cabin fan, water separator, condensate storage, overboard dumping, distribution system, contaminant monitoring, cabin sensors, and fire and smoke detection.
The Auxiliary Payload Power System (APPS) provides supplementary power and cooling to Space Processing Application (SPA) experiments to be mounted in the APPS and the Spacelab in the Shuttle Payload Bay. SPA experiment operations are planned for early Shuttle flights. This paper presents thermal control study results for preliminary analysis and design definition of the APPS. A 100/sq m, three-wing, pumped-fluid, deployable radiator with separate APPS equipment and SPA experiments coolant loops was selected as the baseline. The system is capable of rejecting the heat (approximately 26 kw) associated with the production and consumption of approximately 16 kw of electrical power produced by the APPS fuel cells for a worst case radiator orientation. For the most favorable orientation, the heat rejection and power capability approach 38 and 24 kw, respectively. Alternate approaches were evaluated, such as heat pipes for the radiator and alternate fluids for the coolant loops. Emphasis was placed on using Shuttle developed hardware: coolant pumps, heat exchangers, fluids, and radiator technology.
The behavior of bubbles at a dendritic solidification interface was studied during the coasting phase of a sounding rocket flight. Sequential photographs of the gradient freeze experiment showed nucleation, growth and coalescence of bubbles at the moving interface during both the low-gravity and one-gravity tests. In the one-gravity test the bubbles were observed to detach from the interface and float to the top of the melt. However, in the low-gravity tests no bubble detachment from the interface or steady state bubble motion occurred and large voids were grown into the crystal. These observations are discussed in terms of the current theory of thermal migration of bubbles and in terms of their implications on the space processing of metals.
NASA has issued payload flight assignments for the first three Spacelab missions. The first two of these missions will have dual objectives, that of verifying Spacelab system performance and accomplishing meaningful space research. The first of these missions will be a joint NASA and ESA mission with a multidisciplinary payload. The second mission will verify a different Spacelab configuration while addressing the scientific disciplines of astrophysics. The third assigned mission will concentrate on utilizing the capabilities of Spacelab to perform meaningful experiments in space applications, primarily space processing. The paper describes these missions with their objectives, planned configuration and accommodation.
Full exploitation of the STS capabilities will be not only dependent on the extensive use of the STS for known space applications and research, but also on new, innovative ideas of use originating with both current and new users. In recognition of this, NASA has been engaged in a User Development Program for the STS. The program began with four small studies. Each study addressed a separate sector of potential new users to identify techniques and methodologies for user development. The collective results established that a user development function was not only feasible, but necessary for NASA to realize the full potential of the STS. This final report begins with a description of the overall pilot program plan, which involved five specific tasks defined in the contract Statement of Work. Each task is then discussed separately; but two subjects, the development of principal investigators and space processing users, are discussed separately for improved continuity of thought. These discussions are followed by a summary of the primary results and conclusions of the Pilot User Development Program. Specific recommendations of the study are given.
Four types of Spacelab payloads were analyzed; these were considered to be representative of the Spacelab traffic model. The payloads were: (1) space processing - a single pallet payload; (2) combined astronomy - a five pallet payload; (3) life sciences - a long module payload; and (4) advanced technology lab - a short module plus train payload.
A program to develop an engineering model of an electrophoretic separator for purifying biologicals is summarized. An extensive mathematical modeling study and numerous ground based tests were included. Focus was placed on developing an actual electrophoretic separator of the continuous flow type, configured and suitable for flight testing as a space processing applications rocket payload.
The supercooling rate and solidification time for molten drops of niobium, copper, and lead are calculated. Calculations for both radiation and helium gas cooling are presented in order to estimate the influence that the presence of helium gas would have upon the cooling rate of falling drops in the Marshall Space Flight Center space processing drop tube.
The function of the proposed manned Space Construction Base (SCB) is to provide a permanent manned orbital facility for the construction and operation of a variety of space experiments, ranging from a space-processing development to on-orbit-constructed microwave radiometers and antennas. A typical SCB system might reach initial operational capability in low earth orbit in 1985, have a 10-year mission duration, and have an initial power requirement of 50 kWe. A summary of the requirements imposed by the SCB on the electrical power system (EPS) is presented in a table. Attention is given to EPS options, baseline power platform system operations, an energy storage system evaluation, advanced-technology NiCd batteries and lifetime, and orbital buildup operations.
The three axis low-g accelerometer package designed for use on the Space Processing Application Rocket (SPAR) Program is described. The package consists of the following major sections: (1) three Kearfott model 2412 accelerometers mounted in an orthogonal triad configuration on a temperature controlled, thermally isolated cube, (2) the accelerometer servoelectronics (printed circuit cards PC-6 through PC-12), and (3) the signal conditioner (printed circuit cards PC-15 and PC-16). The measurement range is 0 + or - 0.031 g with a quantization of 1.1 x 10 to the 7th power g. The package was flown successfully on six SPAR launches with the Black Brant booster. These flights provide approximately 300 s of free fall or zero-g environment.
The optimization of space processing of GaAs is described. The detailed compositional, structural, and electronic characterization of GaAs on a macro- and microscale and the relationships between growth parameters and the properties of GaAs are among the factors discussed. The key parameters limiting device performance are assessed.
The advantages and mechanisms of crystal growth from solution are discussed as well as the effects of impurity adsorption on the kinetics of crystal growth. Uncertainities regarding crystal growth in a low gravity environment are examined. Single crystals of triglycine sulfate were grown using a low temperature solution technique. Small components were assembled and fabricated for future space flights. A space processing experiment proposal accepted by NASA for the Spacelab-3 mission is included.
The Apollo Soyuz Test Program is described. A modification of the Skylab furnace was developed for the ASTP mission that had a maximum temperature of 1200 C, a programmed cool down to give more uniform growth rates, and a He quench system to shorten the time required to reach allowable touch temperature. The Space Processing Applications Rocket (SPAR) program was initiated to provide some continuity in flight experimentation. Liquid mixing, immiscible alloy solidification, composite materials, bubbles and dispersed particles during solidification, and containerless processing techniques were studied in the SPAR program.
Ground-based methods for pretesting qualitatively the thermocapillary movement of gas bubbles in a liquid to be used in space processing are discussed. Theoretical considerations are shown to require the use of a thin, enclosed, horizontal liquid film in order that the bubbles move faster than the bulk convection of the liquid, with insulating boundaries to prevent the onset of instabilities. Experimental realizations of horizontal cells in which to test the thermocapillary movement of bubbles in sheets of molten glass heated from below and organic melts in tubes heated from both ends are briefly described and the results of experiments are indicated.
One hundred individuals representing universities, technical institutes, government agencies, and industrial facilities were surveyed to determine potential commercial use of a self-contained, automated assembly for the space processing of materials during frequent shuttle flights for the 1981 to 1987 period. The approach used and the results of the study are summarized. A time time-phased projection (traffic model) of commercial usage of the materials experiment assembly is provided.