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Study program for encapsulation materials interface for low-cost solar array
The service integrity of the bonded interface in solar cell modules used in solar arrays is addressed. The development of AC impedance as a nondestructive evaluation (NDE) methodology for solar arrays is reported along with development of corrosion models and materials selection criteria for corrosion resistant interfaces.
Process Development for Automated Solar Cell and Module Production. Task 4: Automated Array Assembly
The Automated Lamination Station is mechanically complete and is currently undergoing final wiring. The high current driver and isolator boards have been completed and installed, and the main interface board is under construction. The automated vacuum chamber has had a minor redesign to increase stiffness and improve the cover open/close mechanism. Design of the Final Assembly Station has been completed and construction is underway.
Process development for automated solar cell and module production. Task 4: Automated array assembly
The Unimate robot was programmed for the final 35 cell pattern to be used in the fabrication of the deliverable modules. Mechanical construction of the Automated Lamination Station and Final Assembly Station were completed on schedule. All final wiring and interconnect cables were also completed and the first operational testing began. The final controlling program was written. A local fabricator was contracted to produce the glass reinforced concrete panels to be used for testing and deliverables. A video tape showing all three stations in operation was produced.
Process development for automated solar cell and module production. Task 4: Automated array assembly
The cell preparation station was installed in its new enclosure. Operation verification tests were performed. The detailed layout drawings of the automated lamination station were produced and construction began. All major and most minor components were delivered by vendors. The station framework was built and assembly of components begun.
Antisoiling Coatings for Solar-Energy Devices
Fluorocarbons resist formation of adherent deposits. Promising coating materials reduce soiling of solar photovoltaic modules and possibly solar thermal collectors. Contaminating layers of various degrees of adherence form on surfaces of devices, partially blocking incident solar energy, reducing output power. Loose soil deposits during dry periods but washed off by rain. New coatings help prevent formation of more-adherent, chemically and physically bonded layers rain alone cannot wash away.
Solar-Powered Sensor Module
Hybrid sensor module with no external electrical interconnections includes optical data link. Measures such parameters as temperature, acceleration, and strain. Module transmits measurement data to central unit and receives control signals via light beams.
Space Station Freedom solar dynamic power generation
Viewgraphs on Space Station Freedom solar dynamic power generation are presented. Topics covered include: prime contract activity; key solar dynamic power module requirements; solar dynamic heat receiver technology; and solar concentrator advanced development.
AMC EN-1038: Reduced scale solar simulator supplementary test report
The reduced scale solar simulator program conducted by the Advanced Manufacturing Center at Cleveland State University in 1992 provided sufficient data to support the selection of the uniform magnification solar simulator module for the Solar Dynamic Ground Test Demonstrator Program (SDGTD) at NASA LeRC. In 1993, additional testing of the reduced scale solar simulator was conducted to provide information to refine and improve the design of the full scale solar simulator. This report presents the results of these additional tests.
FSAP-ACO: Advancing Qualification Protocols of Ultra-lightweight 5-Junction Solar Cells Applied to Flexible Solar Array Power Modules
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Measurement of minority-carrier drift mobility in solar cells using a modulated electron beam
A determination of diffusivity on solar cells is here reported which utilizes a one dimensional treatment of diffusion under sinusoidal excitation. An intensity-modulated beam of a scanning electron microscope was used as a source of excitation. The beam was injected into the rear of the cell, and the modulated component of the induced terminal current was recovered phase sensitively. A Faraday cup to measure the modulated component of beam current was mounted next to the sample, and connected to the same electronics. A step up transformer and preamplifier were mounted on the sample holder. Beam currents on the order of 400-pA were used in order to minimize effects of high injection. The beam voltage was 34-kV, and the cell bias was kept at 0-V.
Advanced module development overview
Crystalline silicon solar power modules are examined for reliability and cost effectiveness. A goal of 12% solar energy conversion efficiency is considered feasible at a cost of 12/kWh, and a decision is made to limit consideration to float zone silicon wafer and dendritic web silicone modules. A preliminary module packaging configuration of glass/ethylene vinyl acetate/plastic film is selected. Anticipated module efficiency levels are 12.6% at 25 C and 11.5% at NOCT (Nominal Operating Cell Temperature).
Dendritic web-type solar cell mini-modules
Twenty-five minimodules composed of dendritic web solar cells with nominal glass size of 12 by 40 cm were provided for study. The modules were identical with respect to design, materials, and manufacturing and assembly processes to full scale modules. The modules were also electrically functional. These minimodules were fabricated to provide test vehicle for environmental testing and to assess reliability of process and design procedures. The module design and performance are outlined.
New aspects of the cosmic-ray modulation in 1974-1975 near solar minimum
Residual cosmic-ray modulation at or near the solar minima of 1965 and 1972-75 is compared on the basis of ground-based and satellite observations of nonrelativistic proton and helium components as well as variations in the relativistic component. It is found that the nonrelativistic fluxes lagged behind the high-energy fluxes to form a hysteresis loop over the period from 1965 to 1973, that the 1975 proton fluxes were about 85% higher than the 1972 level and about 35% higher than the 1965 level, and that the 1975 helium fluxes were about 60% higher than in 1965. Some unique recovery events are discussed, and a time-lag effect dependent on magnetic rigidity is examined which was associated with dynamic changes in the heliosphere. A qualitative explanation is offered for the hysteresis effect.
The SAMPIE flight experimental final technical requirements document
The Solar Array Module Plasma Interactions Experiment (SAMPIE) is a shuttle based flight experiment scheduled for launch in early 1994. SAMPIE will investigate plasma interactions of high voltage space power systems in low earth orbit. Solar cell modules, representing several technologies, will be biased through a series of high voltages to characterize both arcing and plasma current collection. Other solar modules, specially modified in accordance with current theories of arcing and breakdown, will demonstrate the possibility of arc suppression. Finally, several test modules will be included to study the basic nature of these interactions. The science and technology goals for the project are defined in the Technical Requirements Document (TRD) which is presented here in its final form. The experiment is being developed at NASA LeRC in Cleveland, Ohio, and is sponsored by the NASA Office of Aeronautics and Space Technology (OAST).
The 200 watts/kilogram solar array conceptual approach study. Phase 2: Assessment report for proof-of-concept experiments and Halley's comet concentrator array
The activities associated with the fabrication, handling, and testing of 2-mil solar cell modules on a flexible substrate are demonstrated. It is shown that 2-mil solar cells can be reliably handled, welded, and bonded to a Kapton substrate. Flexible Invar interconnects can be used to interconnect individual cells to form modules. These solar cell modules can be temperature cycled, wrapped around a 10-inch diameter drum, and vibrated to the shuttle environment with no significant damage. A bonding technique was developed to physically join adjacent modules that is stronger than the Kapton, itself. Ultraviolet radiation tests were performed on RTV - silicone as a cell cover material - with very encouraging results.
Investigation of Test Methods, Material Properties and Processes for Solar Cell Encapsulants
The evaluation of potentially useful low cost encapsulation materials is discussed. The goal is to identify, evaluate, test and recommend encapsulant materials and processes for the production of cost effective, long life solar cell modules. Technical investigations concerned the development of advanced cure chemistries for lamination type pottants; the continued evaluation of soil resistant surface treatment, and the results of an accelerated aging test program for the comparison of material stabilities. New compounds were evaluated for efficiency in curing both ethylene/vinyl acetate and ethylene/methyl acrylate pottants intended for vacuum bag lamination of solar cells. Two component aliphatic urethane casting syrups were evaluated for suitability as solar module pottants on the basis of optical, physical and fabrication characteristics.
Modulation and heliocentric gradient of low energy cosmic rays near solar minimum, 1965
Modulation and heliocentric gradient of low energy cosmic rays near solar minimum, 1965