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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 523 records · Page 29

From cells to laminate: probing and modeling residual stress evolution in thin silicon photovoltaic modules using synchrotron X-ray micro-diffraction experiments and finite element simulations

Fracture of silicon crystalline solar cells has recently been observed in increasing percentages especially in solar photovoltaic (PV) modules involving thinner silicon solar cells (<200 μm). Many failures due to fracture have been reported from the field because of environmental loading (snow, wind, etc.) as well as mishandling of the solar PV modules (during installation, maintenance, etc.). However, a significantly higher number of failures have also been reported during module encapsulation (lamination) indicating high residual stress in the modules and thus more prone to cell cracking. Here in this paper we report through the use of synchrotron X-ray submicron diffraction coupled with physics-based finite element modeling, the complete residual stress evolution in mono-crystalline silicon solar cells during PV module integration process. For the first time, we unravel the reason for the high stress and cracking of silicon cells near soldered inter-connects. Our experiments revealed a significant increase of residual stress in the silicon cell near the solder joint after lamination. Moreover, our finite element simulations show that this increase of stress during lamination is a result of highly localized bending of the cell near the soldered inter-connects. Further, the synchrotron X-ray submicron diffraction has proven to be a very effective way to quantitatively probe mechanical stress in encapsulated silicon solar cells. Thus, this technique has ultimately enabled these findings leading to the enlightening of the role of soldering and encapsulation processes on the cell residual stress. This model can be further used to suggest methodologies that could lead to lower stress in encapsulated silicon solar cells, which are the subjects of our continued investigations.

14 SOLAR ENERGY↗

Estimation of full-field, full-order experimental modal model of cable vibration from digital video measurements with physics-guided unsupervised machine learning and computer vision

Cables are critical components for a variety of structures such as stay cables and suspenders of cable-stayed bridges and suspension bridges. When in operational service, they are vulnerable to cumulative fatigue damage induced by dynamic loads (e.g., the cyclic vehicle loads and wind excitation). To accurately analyze and predict their dynamics behaviors and performance that could be spatially local and temporal transient, it is essential to perform high-resolution vibration measurements, from which their dynamics properties are identified and, subsequently, a high spatial resolution, full-modal-order dynamics model of cable vibration can be established. In this study, we develop a physics-guided, unsupervised machine learning-based video processing approach that can blindly and efficiently extract the full-field (as many points as the pixel number of the video frame) modal parameters of cable vibration using only the video of an operating (output-only) cable. In particular, by incorporating the physics of cable vibration (taut string model), a novel automated modal motion filtering method is proposed to enable autonomous identification of full-order (as many modes as possible) dynamic parameters, including those weakly excited modes that used to be challenging to identify in operational modal analysis. Therefore, a full-field, full-order modal model of cable vibration is established by the proposed method. Furthermore, this new approach provides a low-cost and noncontact technique to estimate the cable tension using only the video of the vibrating cable where the fundamental frequency is automatically and efficiently estimated to compute the cable tension according to the taut string equation. Laboratory experiments on a bench-scale cable are conducted to validate the developed approach.

42 ENGINEERING↗

Data efficiency assessment of generative adversarial networks in energy applications

This study investigates the data requirements of generative artificial intelligence (AI), particularly generative adversarial networks (GANs), for reliable data augmentation in energy applications. Generative AI, though seen as a solution to data limitations, requires substantial data to learn meaningful distributions—a challenge often overlooked. This study addresses the challenge through synthetic data generation for critical heat flux (CHF) and power grid demand, focusing on renewable and nuclear energy. Two variants of GAN employed are conditional GAN (cGAN) and Wasserstein GAN (wGAN). Our findings include the strong dependency of GAN on data size, with performance declining on smaller datasets and varying performance when generalizing to unseen experiments. Mass flux and heated length significantly influence CHF predictions. wGAN is more robust to feature exclusion, making it suitable for constrained synthetic data generation. In energy demand forecasting, wGAN performed well for solar, wind, and load predictions. Longer lookback hours and larger datasets improved predictions, especially for load power. Seasonal variations posed challenges, with wGAN achieving a relatively high error of Root Mean Squared Error (RMSE) of 0.32 for load power prediction, compared to RMSE of 0.07 under same-season conditions. Feature exclusions impacted cGAN the most, while wGAN showed greater robustness. This study concludes that, while generative AI is effective for data augmentation, it requires substantial data and careful training to generate realistic synthetic data and generalize to new experiments in engineering applications.

22 - GENERAL STUDIES OF NUCLEAR REACTORS↗

Chapter 2: Blade-Resolved Modeling with Fluid-Structure Interaction

Blade -resolved simulations are a high-fidelity modeling tool that helps understand the fundamental flow physics that create loads on wind turbines. Along with fluid - structure interaction (FSI), they provide a foundation to improve the state-of-the-art aerodynamic models of modern wind turbines with large flexible blades and thus the design of the next generation of wind turbines. One of the most important parts of wind-turbine simulation is modeling the conversion of kinetic energy in the wind into mechanical energy using principles of aerodynamics. The hierarchies of aerodynamic models for wind turbines in increasing the order of complexity, cost, and fidelity are blade element momentum (BEM) theory (BEMT), vortex methods, actuator disc/line methods, and blade -resolved modeling.

17 WIND ENERGY↗

Risk-Based Distributionally Robust Optimal Power Flow With Dynamic Line Rating

In this paper, we propose a risk-based data-driven distributionally robust approach to investigating the optimal power flow with dynamic line rating. The risk terms, including penalties for load shedding, wind generation curtailment and line overload, are embedded into the objective function. To robustify the solution, we consider a distributional uncertainty set based on the second-order moment, that captures the correlation between wind generation outputs and line ratings, and also the Wasserstein distance, that hedges against data perturbations. We show that the proposed model can be reformulated as a convex conic program. Approximations of the proposed model are suggested, which leads to a significant reduction of the number of the constraints. For practical large-scale test systems, a distributionally robust optimal power flow model with Wasserstein-distance-based distributional uncertainty set and its convex reformulation are also provided. Simulation results on the 5-bus, the IEEE 118-bus and the Polish 2736-bus test systems validate the effectiveness of the proposed models.

distributionally robust optimization↗

CCBlade Documentation: Release 0.1.0

CCBlade predicts aerodynamic loading of wind turbine blades using blade element momentum (BEM) theory. CC stands for continuity and convergence. CCBlade was developed primarily for use in gradient-based optimization applications where C1 and robust convergence are essential.

17 WIND ENERGY↗

A Scalable Solution Framework for Stochastic Transmission and Generation Planning Problems. Draft

Current commercial software tools for transmission and generation investment planning have limited stochastic modeling capabilities. Because of this limitation, electric power utilities generally rely on scenario planning heuristics to identify potentially robust and cost effective investment plans for a broad range of system, economic, and policy conditions. Several research studies have shown that stochastic models perform significantly better than deterministic or heuristic approaches, in terms of overall costs. However, there is a lack of practical solution approaches to solve such models. In this paper we propose a scalable decomposition algorithm to solve stochastic transmission and generation planning problems, respectively considering discrete and continuous decision variables for transmission and generation investments. Given stochasticity restricted to loads and wind, solar, and hydro power output, we develop a simple scenario reduction framework based on a clustering algorithm, to yield a more tractable model. The resulting stochastic optimization model is decomposed on a scenario basis and solved using a variant of the Progressive Hedging (PH) algorithm. We perform numerical experiments using a 240-bus network representation of the Western Electricity Coordinating Council in the US. Although convergence of PH to an optimal solution is not guaranteed for mixed-integer linear optimization models, we find that it is possible to obtain solutions with acceptable optimality gaps for practical applications. Our numerical simulations are performed both on a commodity workstation and on a high-performance cluster. The results indicate that large-scale problems can be solved to a high degree of accuracy in at most two hours of wall clock time.

24 POWER TRANSMISSION AND DISTRIBUTION↗

Roadmap to Advance Heliostat Technologies for Concentrating Solar-Thermal Power

Heliostat-based concentrating solar-thermal power (CSP) systems can offer immense potential to provide low-cost, dispatchable renewable thermal and electrical energy to help achieve 100% decarbonized energy infrastructure in the United States. Heliostats are a major capital cost technology and a performance-dominating component of state-of-the-art commercial molten salt towers and Generation 3 CSP systems. In 2021, the U.S. Department of Energy (DOE) Solar Energy Technologies Office (SETO) launched the Heliostat Consortium (HelioCon), a five-year initiative to advance heliostat technologies. The HelioCon mission is threefold: (1) establish strategic core testing and modeling capabilities and infrastructure at national labs; (2) support heliostat technology development in relevant industries; and (3) serve as a central repository to integrate industry, academia, and other stakeholders for heliostat technology research, development, validation, and deployment. In this report, HelioCon presents a roadmapping study on advancing heliostat technologies, intended as a central reference for the whole CSP community.

14 SOLAR ENERGY↗

Low speed wind tunnel investigation of span load alteration, forward-located spoilers, and splines as trailing-vortex-hazard alleviation devices on a transport aircraft model

The effectiveness of a forward-located spoiler, a spline, and span load alteration due to a flap configuration change as trailing-vortex-hazard alleviation methods was investigated. For the transport aircraft model in the normal approach configuration, the results indicate that either a forward-located spoiler or a spline is effective in reducing the trailing-vortex hazard. The results also indicate that large changes in span loading, due to retraction of the outboard flap, may be an effective method of reducing the trailing-vortex hazard.

Croom, D. R.↗

ERDA/NASA 100 kilowatt mod-o wind turbine operations and performance

The ERDA/NASA 100 kW Mod-0 wind turbine is operating at the NASA Plum Brook Station near Sandusky, Ohio. The operation of the wind turbine has been fully demonstrated and includes start-up, synchronization to the utility network, blade pitch control for control of power and speed, and shut-down. Also, fully automatic operation has been demonstrated by use of a remote control panel, 50 miles from the site, similar to what a utility dispatcher might use. The operation systems and experience with the wind turbine loads, electrical power and aerodynamic performance obtained from testing are described.

Thomas, R. L.↗

A summary of ship deck motion dynamics as applied to VSTOL aircraft

Ship deck motions are considered in terms of the landing/takeoff of V/STOL aircraft from small ships. Fluctuations in the air turbulence shed by the ship's superstructures, wind direction and velocity, and wind turbulence loads on the aircraft are among the factors discussed. Roll stabilization using antiroll tanks, fins, and rudders is covered.

Baitis, A. E.↗

Optimization and simulation of flight control laws under parameter uncertainty and external disturbances

Several tasks pertinent to flight control in parameter uncertainty and wind-gust loading were successfully completed. Identification algorithms for extracting stability and control derivatives from flight data taking gust loading into account were developed. They were verified by simulation and evaluated throughly on actual flight data taken on a Lockheed Jet Star flying in turbulence. In particular the need for automatically generated dither-like inputs was studied. Criteria for performance evaluation using stochastic models were developed for gust alleviation as well as handling quantities. Algorithms for assessing degradation in performance due to parameter uncertainty were developed and evaluated using flight test data.

Source record↗

Supporting Structures for Flat Solar-Cell Arrays

Strong supporting structures for flat solar photovoltaic arrays built with such commonly available materials as wood and galvanized steel sheet. Structures resist expected static loads from snow and ice as well as dynamic loads from winds and even Earthquake vibrations. Supporting structure uses inexpensive materials. Parts prefabricated to minimize assembly work in field.

Wilson, A. H.↗

Five-Parameter Bivariate Probability Distribution

NASA technical memorandum presents four papers about five-parameter bivariate gamma class of probability distributions. With some overlap of subject matter, papers address different aspects of theories of these distributions and use in forming statistical models of such phenomena as wind gusts. Provides acceptable results for defining constraints in problems designing aircraft and spacecraft to withstand large wind-gust loads.

Tubbs, J.↗

Collisional processes in cometary plasmas

The interaction of the solar wind with comets is initiated at large distances from the nucleus by the ionization of cometary neutrals. The resulting contamination of the solar wind with cometary ions mass-loads the solar wind flow, causing it to slow down. The plasma-comet interaction is largely collisionless at large cometocentric distances. However, collisional processes become important in the inner coma (within the cometopause). Collisional processes include charge-transfer between solar wind protons and neutrals, ion-neutral friction, electron and ion thermal cooling, and ion-neutral chemistry. For example, the magnetometer on the Giotto spacecraft observed a diamagnetic cavity near closest approach. This cavity is a consequence of the balance between an inward-directed magnetic pressure gradient force and an outward ion-netural frictional force. Thermalization of the cometary ion distribution function by Coulomb collisions is another important process in the inner coma of an active comet.

Cravens, T. E.↗