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At least 55 records · Page 3

Low-Friction, High-Stiffness Joint for Uniaxial Load Cell

A universal-joint assembly has been devised for transferring axial tension or compression to a load cell. To maximize measurement accuracy, the assembly is required to minimize any moments and non-axial forces on the load cell and to exhibit little or no hysteresis. The requirement to minimize hysteresis translates to a requirement to maximize axial stiffness (including minimizing backlash) and a simultaneous requirement to minimize friction. In practice, these are competing requirements, encountered repeatedly in efforts to design universal joints. Often, universal-joint designs represent compromises between these requirements. The improved universal-joint assembly contains two universal joints, each containing two adjustable pairs of angular-contact ball bearings. One might be tempted to ask why one could not use simple ball-and-socket joints rather than something as complex as universal joints containing adjustable pairs of angularcontact ball bearings. The answer is that ball-and-socket joints do not offer sufficient latitude to trade stiffness versus friction: the inevitable result of an attempt to make such a trade in a ball-and-socket joint is either too much backlash or too much friction. The universal joints are located at opposite ends of an axial subassembly that contains the load cell. The axial subassembly includes an axial shaft, an axial housing, and a fifth adjustable pair of angular-contact ball bearings that allows rotation of the axial housing relative to the shaft. The preload on each pair of angular-contact ball bearings can be adjusted to obtain the required stiffness with minimal friction, tailored for a specific application. The universal joint at each end affords two degrees of freedom, allowing only axial force to reach the load cell regardless of application of moments and non-axial forces. The rotational joint on the axial subassembly affords a fifth degree of freedom, preventing application of a torsion load to the load cell.

Lewis, James L.↗

Calibration Variable Selection and Natural Zero Determination for Semispan and Canard Balances

Independent calibration variables for the characterization of semispan and canard wind tunnel balances are discussed. It is shown that the variable selection for a semispan balance is determined by the location of the resultant normal and axial forces that act on the balance. These two forces are the first and second calibration variable. The pitching moment becomes the third calibration variable after the normal and axial forces are shifted to the pitch axis of the balance. Two geometric distances, i.e., the rolling and yawing moment arms, are the fourth and fifth calibration variable. They are traditionally substituted by corresponding moments to simplify the use of calibration data during a wind tunnel test. A canard balance is related to a semispan balance. It also only measures loads on one half of a lifting surface. However, the axial force and yawing moment are of no interest to users of a canard balance. Therefore, its calibration variable set is reduced to the normal force, pitching moment, and rolling moment. The combined load diagrams of the rolling and yawing moment for a semispan balance are discussed. They may be used to illustrate connections between the wind tunnel model geometry, the test section size, and the calibration load schedule. Then, methods are reviewed that may be used to obtain the natural zeros of a semispan or canard balance. In addition, characteristics of three semispan balance calibration rigs are discussed. Finally, basic requirements for a full characterization of a semispan balance are reviewed.

Ulbrich, Norbert M.↗

Effects of Nose Bluntness on Aerodynamic Characteristics of Cruciform-Finned Missile Configuration at Mach 1.50 to 2.86

An investigation has been conducted in the Langley Unitary Plan wind tunnel to determine the effects of spherical nose bluntness on the aerodynamic characteristics of a typical cruciform-finned short-range missile configuration for roll angles of 0 deg and 45 deg and Mach numbers from 1.50 to 2.86. Also investigated was the effectiveness of a forward protruding nose spike in reducing the axial-force coefficient of a blunt-nose configuration. The results indicated that the effects of nose bluntness and nose spike on the longitudinal stability were small. For roll angles of both 0 deg and 45 deg, the greatest effects of nose bluntness on the aerodynamic-center location near zero angle of attack occurred at a Mach number of 2.86, where for each roll position, a rearward shift of approximately 3.5 percent of the body length occurred as bluntness was increased. Although large magnitudes of nose bluntness were accompanied by high axial-force coefficients, significant reductions in the axial-force coefficient of a blunt-nose configuration were achieved with the use of the nose spike. There were no noteworthy effects of nose bluntness on either the directional stability or side-force parameters. However, for high angles of attack at a Mach number of 1.50 increased nose bluntness generally resulted in decreased effective dihedral.

Jernell, L. S.↗

Self-Advancing Step-Tap Drills

Self-advancing tool bits that are hybrids of drills and stepped taps make it possible to form threaded holes wider than about 1/2 in. (about 13 mm) without applying any more axial force than is necessary for forming narrower pilot holes. These self-advancing stepped-tap drills were invented for use by space-suited astronauts performing repairs on reinforced carbon/carbon space-shuttle leading edges during space walks, in which the ability to apply axial drilling forces is severely limited. Self-advancing stepped-tap drills could also be used on Earth for making wide holes without applying large axial forces. A self-advancing stepped-tap drill (see figure) includes several sections having progressively larger diameters, typically in increments between 0.030 and 0.060 in. (between about 0.8 and about 1.5 mm). The tip section, which is the narrowest, is a pilot drill bit that typically has a diameter between 1/8 and 3/16 in. (between about 3.2 and about 4.8 mm). The length of the pilot-drill section is chosen, according to the thickness of the object to be drilled and tapped, so that the pilot hole is completed before engagement of the first tap section. Provided that the cutting-edge geometry of the drill bit is optimized for the material to be drilled, only a relatively small axial force [typically of the order of a few pounds (of the order of 10 newtons)] must be applied during drilling of the pilot hole. Once the first tap section engages the pilot hole, it is no longer necessary for the drill operator to apply axial force: the thread engagement between the tap and the workpiece provides the axial force to advance the tool bit. Like the pilot-drill section, each tap section must be long enough to complete its hole before engagement of the next, slightly wider tap section. The precise values of the increments in diameter, the thread pitch, the rake angle of the tap cutting edge, and other geometric parameters of the tap sections must be chosen, in consideration of the workpiece material and thickness, to prevent stripping of threads during the drilling/tapping operation. A stop-lip or shoulder at the shank end of the widest tap section prevents further passage of the tool bit through the hole.

Pettit, Donald R.↗

Tunnel-to-tunnel correlation

Flow quality is discussed. Incremental comparisons of: (1) the angle of attack, (2) the axial force coefficient, and (3) the base cavity axial force coefficient against the normal force coefficient are presented. Relative blockage determination, relative buoyancy corrections, and boundary layer transition length are discussed. Blockage buoyancy caused by tunnel model wall dynamic interaction is discussed in terms of adaptive walls. The effect of 'transonic turbulence factor' is considered.

Steinle, F. W., Jr.↗

Probabilistic assessment of space trusses subjected to combined mechanical and thermal loads

A three-bay, space, cantilever truss is probabilistically evaluated to quantify the range of uncertainties of buckling loads and member forces due to nonuniform thermal loads, applied loads and moments (mechanical loads), and combination of both. The truss members are assumed to be made from Aluminum tubes or high modulus graphite-fiber/intermediate modulus epoxy-matrix composite tubes. Cumulative distribution function results show that certain combinations of thermal loads with mechanical loads reduce the probabilistic buckling loads and increase the magnitude of the member axial forces for the aluminum truss. The same trend is observed for the composite truss as well, as however, the thermal effects on the probabilistic buckling loads and member axial forces are not as substantial as that for an aluminum truss. This can be attributed to the large differences in the values of coefficient of thermal expansion. Finally, the sensitivities associated with the uncertainties in the structural, material, and load variables (primitive variables) are investigated. They show that buckling loads and member axial forces are most sensitive to the uncertainties in spacial (geometry) variables.

Pai, Shantaram S.↗

Fluid-structure interaction forces at pump-impeller-shroud surfaces for axial vibration analysis

The axial forces developed on a pump impeller shroud surfaces are analyzed using a bulk-flow model of the leakage path between the impeller and the housing. Shear stresses at the impeller and the housing surfaces are modeled according to Hirs's turbulent lubrication model. The calculated results yield predictions of resonance peaks of the fluid within the annulus formed by the impeller shroud and housing. Numerical results are presented for a double-suction single-stage pump, showing that the direct stiffness of the perturbed impeller shroud forces is negligible; the forces become important only for pumps with very low axial natural frequencies in comparison to the running speed.

Childs, D. W.↗

Experimental aerodynamic characteristics of 120 deg included-angle cone with attached and separated 20 deg included-angle cone at Mach numbers of 2.36 and 2.70

An investigation has been conducted in a unitary plan wind tunnel to determine the aerodynamic characteristics of two different size blunt 120 deg-included-angle cones behind a 20 deg-included-angle cone. Forces and moments were measured at Mach numbers of 2.36 and 2.70, longitudinal separation distances from 0 to 3.5 body diameters, lateral (side) distances from 0 to 0.50 body diameter, angles of attack of the 120 deg-included-angle cone from 0.5 deg to 22 deg, angles of attack of the 20 deg-included-angle cone from 0 deg to 180 deg, and a Reynolds number of one million per foot. Large variations in pitching-moment, normal-force, and axial-force coefficients were noted for both Mach numbers and all longitudinal distances for the 120 deg cones in the wake of a 20 deg cone.

Brown, C. A., Jr.↗

Performance of end-face seals with diametral tilt and coning - Hydrostatic effects

A face seal model is analyzed, taking into account both diametral tilt and coning of the primary seal ring. The Reynolds equation for incompressible fluid is solved analytically using the narrow seal approximation. The solution covers a wide range of tilt and coning angles, from complete alignment to touch-down. Seal performance like axial force, tilting moment, axial and angular stiffness, and leakage are analyzed. It is found that interaction between diametral tilt and coning strongly affects seal performance.

Etsion, I.↗

Filament wound data base development, revision 1, appendix A

Data are presented in tabular form for the High Performance Nozzle Increments, Filament Wound Case (FWC) Systems Tunnel Increments, Steel Case Systems Tunnel Increments, FWC Stiffener Rings Increments, Steel Case Stiffener Rings Increments, FWC External Tank (ET) Attach Ring Increments, Steel Case ET Attach Ring Increments, and Data Tape 8. The High Performance Nozzle are also presented in graphical form. The tabular data consist of six-component force and moment coefficients as they vary with angle of attack at a specific Mach number and roll angle. The six coefficients are normal force, pitching moment, side force, yawing moment, axial force, and rolling moment. The graphical data for the High Performance Nozzle Increments consist of a plot of a coefficient increment as a function of angle of attack at a specific Mach number and at a roll angle of 0 deg.

Sharp, R. Scott↗

Filament wound data base development, revision 1, appendix B

The data tape 8 data are presented in tabular form. Each page consists of six-component force and moment coefficients as they vary with angle of attack at a specific Mach number and roll angle. The angle of attack range is from 0 to 180 deg in 5 deg increments. The six coefficients are normal force, pitching moment, side force, yawing moment, axial force, and rolling moment. Each successive page is incremented for roll angle in 45 deg increments for a roll angle range from 0 to 360 deg. The cycle is then repeated for the next Mach number. The Mach numbers in the data base are 0.4, 0.5, 0.55, 0.6, 0.7, 0.8, 0.9, 0.95, 1.05, 1.1, 1.2, 1.4, 1.96, 2.5, 3.0, and 3.48.

Sharp, R. Scott↗

Analysis and Evaluation of NASA's MK40B Six-Component TASK Balance

The paper discusses the physical characteristics NASA's MK40B TASK balance. It is NASA's newest TASK balance that was optimized for the testing of wind tunnel models in the NASA Ames 11-ft Transonic Wind Tunnel. The calibration data of the MK40B balance was obtained in Calspan's Automatic Balance Calibration System. A machine load schedule design was used for the calibration that was developed at the NASA Ames Balance Calibration Laboratory. The calibration data was analyzed using both the Non-Iterative Method and the Iterative Method. Then, the chosen regression models of the calibration data were assessed and compared using the percent contribution, the variance inflation factor, and the calibration load residuals. Interactions of single-component loads were also quantified. In addition, the bi-directional characteristics of the six gage outputs of the balance were assessed by applying a semi-empirical test that was developed at the Ames Balance Calibration Laboratory. It was concluded that four of the six gages of the balance have bi-directional characteristics. Finally, the accuracy of the load prediction equations of the balance was tested by applying the equations to independent check load data that was obtained at the NASA Ames Balance Calibration Laboratory. The standard deviation of the check load residuals met expectations. The check load data also confirmed that the interactions of the forward and aft normal forces on the axial force gage output are very small. - This paper is to be presented in the invited special session titled: "65 Years of TASK Wind Tunnel Balances - Past, Present, and Future".

wind tunnel balance↗

Wind-tunnel tests of a single stage to orbit space shuttle at Mach numbers of 2.60, 3.85, and 4.64

Wind tunnel tests were conducted to determine the static aerodynamic characteristics of a single-stage-to-orbit space shuttle model at Mach numbers of 2.60, 3.85, and 4.64. Test parameters included various payloads for the launch configurations and various corner radii for the entry configurations. The test results for the launch configurations generally indicated that a decrease in payload size resulted in a marked increase in axial force. Decreasing the corner radii of the entry configuration led to large increases in axial force. The results also indicated that the presence of an engine door on the entry configuration caused a measurable positive increment in pitching moment. Changing the entry configuration afterbody geometry from a biconic shape to a conic shape increased the normal-force and stability level.

Graves, E. B.↗

Time-delay control of a magnetic levitated linear positioning system

In this paper, a high accuracy linear positioning system with a linear force actuator and magnetic levitation is proposed. By locating a permanently magnetized rod inside a current-carrying solenoid, the axial force is achieved by the boundary effect of magnet poles and utilized to power the linear motion, while the force for levitation is governed by Ampere's Law supplied with the same solenoid. With the levitation in a radial direction, there is hardly any friction between the rod and the solenoid. The high speed motion can hence be achieved. Besides, the axial force acting on the rod is a smooth function of rod position, so the system can provide nanometer resolution linear positioning to the molecule size. Since the force-position relation is highly nonlinear, and the mathematical model is derived according to some assumptions, such as the equivalent solenoid of the permanently magnetized rod, so there exists unknown dynamics in practical application. Thus 'robustness' is an important issue in controller design. Meanwhile the load effect reacts directly on the servo system without transmission elements, so the capability of 'disturbance rejection; is also required. With the above consideration, a time-delay control scheme is chosen and applied. By comparing the input-output relation and the mathematical model, the time-delay controller calculates an estimation of unmodeled dynamics and disturbances and then composes the desired compensation into the system. Effectiveness of the linear positioning system and control scheme are illustrated with simulation results.

Tarn, J. H.↗

Pressures measured in flight on the aft fuselage and external nozzle of a twin-jet fighter

Fuselage, boundary layer, and nozzle pressures were measured in flight for a twin jet fighter over a Mach number range from 0.60 to 2.00 at test altitudes of 6100, 10,700, and 13,700 meters for angles of attack ranging from 0 deg to 7 deg. Test data were analyzed to find the effects of the propulsion system geometry. The flight variables, and flow interference. The aft fuselage flow field was complex and showed the influence of the vertical tail, nacelle contour, and the wing. Changes in the boattail angle of either engine affected upper fuselage and lower fuselage pressure coefficients upstream of the nozzle. Boundary layer profiles at the forward and aft locations on the upper nacelles were relatively insensitive to Mach number and altitude. Boundary layer thickness decreased at both stations as angle of attack increased above 4 deg. Nozzle pressure coefficient was influenced by the vertical tail, horizontal tail boom, and nozzle interfairing; the last two tended to separate flow over the top of the nozzle from flow over the bottom of the nozzle. The left nozzle axial force coefficient was most affected by Mach number and left nozzle boattail angle. At Mach 0.90, the nozzle axial force coefficient was 0.0013.

Nugent, J.↗

Dual strain gage balance system for measuring light loads

A dual strain gage balance system for measuring normal and axial forces and pitching moment of a metric airfoil model imparted by aerodynamic loads applied to the airfoil model during wind tunnel testing includes a pair of non-metric panels being rigidly connected to and extending towards each other from opposite sides of the wind tunnel, and a pair of strain gage balances, each connected to one of the non-metric panels and to one of the opposite ends of the metric airfoil model for mounting the metric airfoil model between the pair of non-metric panels. Each strain gage balance has a first measuring section for mounting a first strain gage bridge for measuring normal force and pitching moment and a second measuring section for mounting a second strain gage bridge for measuring axial force.

Roberts, Paul W.↗

Assessment of a flow-through balance for hypersonic wind tunnel models with scramjet exhaust flow simulation

The purpose of this investigation were twofold: first, to determine whether accurate force and moment data could be obtained during hypersonic wind tunnel tests of a model with a scramjet exhaust flow simulation that uses a representative nonwatercooled, flow-through balance; second, to analyze temperature time histories on various parts of the balance to address thermal effects on force and moment data. The tests were conducted in the NASA Langley Research Center 20-Inch Mach 6 Wind Tunnel at free-stream Reynolds numbers ranging from 0.5 to 7.4 x 10(exp 6)/ft and nominal angles of attack of -3.5 deg, 0 deg, and 5 deg. The simulant exhaust gases were cold air, hot air, and a mixture of 50 percent Argon and 50 percent Freon by volume, which reached stagnation temperatures within the balance of 111, 214, and 283 F, respectively. All force and moment values were unaffected by the balance thermal response from exhaust gas simulation and external aerodynamic heating except for axial-force measurements, which were significantly affected by balance heating. This investigation showed that for this model at the conditions tested, a nonwatercooled, flow-through balance is not suitable for axial-force measurements during scramjet exhaust flow simulation tests at hypersonic speeds. In general, heated exhaust gas may produce unacceptable force and moment uncertainties when used with thermally sensitive balances.

Huebner, Lawrence D.↗