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Operational considerations for laminar flow aircraft

Considerable progress has been made in the development of laminar flow technology for commercial transports during the NASA Aircraft Energy Efficiency (ACEE) laminar flow program. Practical, operational laminar flow control (LFC) systems have been designed, fabricated, and are undergoing flight testing. New materials, fabrication methods, analysis techniques, and design concepts were developed and show much promise. The laminar flow control systems now being flight tested on the NASA Jetstar aircraft are complemented by natural laminar flow flight tests to be accomplished with the F-14 variable-sweep transition flight experiment. An overview of some operational aspects of this exciting program is given.

Maddalon, Dal V.↗

Cloud particle effects on laminar flow in the NASA LEFT program - Preliminary results

Laminar flow offers the promise of significant fuel savings on future commercial transport aircraft, but laminar flow can be lost while encountering clouds or haze at cruise conditions. To quantify the effect of cloud particles on laminar flow during typical airline operating conditions, and evaluate candidate cloud particle detection instrument concepts for future laminar flow aircraft, two types of cloud particle detectors are being flown aboard a NASA JetStar aircraft in the Leading Edge Flight Test (LEFT) program. The instrumentation is described, and preliminary results and conclusions are presented.

Davis, R. E.↗

Overview of Laminar Flow Control

The history of Laminar Flow Control (LFC) from the 1930s through the 1990s is reviewed and the current status of the technology is assessed. Early studies related to the natural laminar boundary-layer flow physics, manufacturing tolerances for laminar flow, and insect-contamination avoidance are discussed. Although most of this publication is about slot-, porous-, and perforated-suction LFC concept studies in wind tunnel and flight experiments, some mention is made of thermal LFC. Theoretical and computational tools to describe the LFC aerodynamics are included for completeness.

Joslin, Ronald D.↗

History of Suction-Type Laminar-Flow Control with Emphasis on Flight Resrearch: Monographs in Aerospace History Number 13

The paper contains the following sections: Foreword; Preface; Laminar-Flow Control Concepts and Scope of Monograph; Early Research on Suction-Type Laminar-Flow Control (Research from the 1930s through the War Years; Research from after World War II to the Mid-1960s); Post X-21 Research on Suction-Type Laminar-Flow Control; Status of Laminar-Flow Control Technology in the Mid-1990s; Glossary; Document 1-Aeronautics Panel, AACB, R&D Review, Report of the Subpanel on Aeronautic Energy Conservation/Fuels; Document 2-Report of Review Group on X-21A Laminar Flow Control Program; Document 3-Langley Research Center Announcement, Establishment of Laminar Flow Control Working Group; Document 4-Intercenter Agreement for Laminar Flow Control Leading Edge Glove Flights, LaRC and DFRC; Document 5-Flight Report NLF-144, of AFTIF-111 Aircraft with the TACT Wing Modified by a Natural Laminar Flow Glove; Document 6-Flight Record, F-16XL Supersonic Laminar Flow Control Aircraft; Index; and About the Author.

Braslow, A. L.↗

Laminar flow control overview

Application of laminar flow control technology to future CTOL long range transport aircraft was considered. Topics covered include: (1) airfoil development and test; (2) development and improvement of design methods; (3) evaluation of leading edge contamination; and (4) laminar flow control system definition and concept evaluation.

Muraca, R. J.↗

Laminar flow control is maturing

Recent research demonstrates that laminar flow (LF) can be reliable in flight and that the support system need not be complex. Shaping produces favorable pressure gradients for maintaining natural laminar flow (NLF), and laminar flow control (LFC) techniques such as full chord suction promise a fuel-saving payoff of up to 30 percent on long-range missions. For large aircraft, current research is concentrated on hybrid LFC concepts which combine suction and pressure-gradient control. At NASA Ames, an F-14 with variable wing sweep has been flight tested with smooth surface gloves on the wings; preliminary results indicate high transition Reynolds numbers to sweep angles as large as 25 deg. In addition, a 757 was flight tested with an NLF glove on the right wing just outboard of the engine pylon; and the LF was found to be suprisingly robust.

Wagner, Richard D.↗

Supersonic Laminar Flow Control Research

The objective of this research is to understand supersonic laminar flow stability, transition and active control. Some prediction techniques are developed or modified to analyze laminar flow stability. The effects of distributed heating and cooling as an active boundary layer control technique are studied. The primary tasks of the research apply to the NASA/Ames Proof-of-Concept (PoC) and the Laminar Flow Supersonic Wind Tunnel's (LFSWT's) nozzle design with laminar flow control and are listed as follows: (1) Predictions of supersonic laminar boundary layer stability and transition; (2) Effects of wall heating and cooling on supersonic laminar flow control on a flat plate; (3) Performance evaluation of the PoC and LFSWT nozzle designs with wall heating and cooling applied at different locations and various lengths; (4) Effects of a conducted -vs- pulse wall temperature distribution for the LFSWT; and (5) Application of wall heating and/or cooling to laminar boundary layer and flow separation control of airfoils and investigation of related active control techniques.

Lo, C. F.↗

Flight-measured streamwise disturbance instabilities in laminar flow

NASA is presently conducting laminar-flow flight research to explore the limits of practical applications of laminar-flow drag reduction technology. An important aspect of this research involves studies of the dominant instability or instabilities responsible for initiating the transition process from laminar to turbulent flow. Recent subsonic flight experiments using an instrumented wing glove on a Lear 28/29 airplane measured the growth of the two-dimensional, viscous Tollmien-Schlichting (T-S) instability. The gloved wing section incorporated closely-spaced, flush-mounted, streamwise-located instrumentation for measuring the instability frequencies, surface temperatures, and pressure distributions. Flight conditions of the experiment includeed Mach numbers from 0.70 to 0.79 and chord Reynolds numbers from 10 to 20 million. An onboard engineer's station allowed for real-time analysis of the instability frequency data. In addition to a sample of results on the streamwise growth of instabilities, details of the glove and sensor installation and the onboard real-time data analysis system are given.

Lee, Cynthia C.↗

Parametric study on laminar flow for finite wings at supersonic speeds

Laminar flow control has been identified as a key element in the development of the next generation of High Speed Transports. Extending the amount of laminar flow over an aircraft will increase range, payload, and altitude capabilities as well as lower fuel requirements, skin temperature, and therefore the overall cost. A parametric study to predict the extent of laminar flow for finite wings at supersonic speeds was conducted using a computational fluid dynamics (CFD) code coupled with a boundary layer stability code. The parameters investigated in this study were Reynolds number, angle of attack, and sweep. The results showed that an increase in angle of attack for specific Reynolds numbers can actually delay transition. Therefore, higher lift capability, caused by the increased angle of attack, as well as a reduction in viscous drag, due to the delay in transition, can be expected simultaneously. This results in larger payload and range.

Garcia, Joseph Avila↗

Computational Optimization of a Natural Laminar Flow Experimental Wing Glove

Computational optimization of a natural laminar flow experimental wing glove that is mounted on a business jet is presented and discussed. The process of designing a laminar flow wing glove starts with creating a two-dimensional optimized airfoil and then lofting it into a three-dimensional wing glove section. The airfoil design process does not consider the three dimensional flow effects such as cross flow due wing sweep as well as engine and body interference. Therefore, once an initial glove geometry is created from the airfoil, the three dimensional wing glove has to be optimized to ensure that the desired extent of laminar flow is maintained over the entire glove. TRANAIR, a non-linear full potential solver with a coupled boundary layer code was used as the main tool in the design and optimization process of the three-dimensional glove shape. The optimization process uses the Class-Shape-Transformation method to perturb the geometry with geometric constraints that allow for a 2-in clearance from the main wing. The three-dimensional glove shape was optimized with the objective of having a spanwise uniform pressure distribution that matches the optimized two-dimensional pressure distribution as closely as possible. Results show that with the appropriate inputs, the optimizer is able to match the two dimensional pressure distributions practically across the entire span of the wing glove. This allows for the experiment to have a much higher probability of having a large extent of natural laminar flow in flight.

Hartshom, Fletcher↗

Laminar flow integration: Flight tests status and plans

Under the Aircraft Energy Efficiency - Laminar Flow Control Program, there are currently three flight test programs under way to address critical issues concerning laminar flow technology application to commercial transports. The Leading-Edge Flight Test (LEFT) with a JetStar aircraft is a cooperative effort with the Ames/Dryden Flight Research Facility to provide operational experience with candidate leading-edge systems representative of those that might be used on a future transport. In the Variable Sweep Transition Flight Experiment (VSTFE), also a cooperative effort between Langley and Ames/Dryden, basic transition data on an F-14 wing with variable sweep will be obtained to provide a data base for laminar flow wing design. Finally, under contract to the Boeing Company, the acoustic environment on the wing of a 757 aircraft will be measured and the influence of engine noise on laminar flow determined with a natural laminar flow glove on the wing. The status and plans for these programs are reported.

Wagner, R. D.↗

Computational Design and Analysis of a Transonic Natural Laminar Flow Wing for a Wind Tunnel Model

A natural laminar flow (NLF) wind tunnel model has been designed and analyzed for a wind tunnel test in the National Transonic Facility (NTF) at the NASA Langley Research Center. The NLF design method is built into the CDISC design module and uses a Navier-Stokes flow solver, a boundary layer profile solver, and stability analysis and transition prediction software. The NLF design method alters the pressure distribution to support laminar flow on the upper surface of wings with high sweep and flight Reynolds numbers. The method addresses transition due to attachment line contamination/transition, Gortler vortices, and crossflow and Tollmien-Schlichting modal instabilities. The design method is applied to the wing of the Common Research Model (CRM) at transonic flight conditions. Computational analysis predicts significant extents of laminar flow on the wing upper surface, which results in drag savings. A 5.2 percent scale semispan model of the CRM NLF wing will be built and tested in the NTF. This test will aim to validate the NLF design method, as well as characterize the laminar flow testing capabilities in the wind tunnel facility.

Lynde, Michelle N.↗

Cruise Slotted Wing Design with Natural Laminar Flow for Transonic Commercial Transport Aircraft

The present computational study investigates the aerodynamic design and analysis of cruise slotted wings with natural laminar flow for transonic transport aircraft. The cruise slotted wing is a multielement wing concept that features an intermediate slot to achieve greater aft loading relative to supercritical wings for the potential benefit of reduced shock strength and pressure drag. Transonic near-cruise, off-design assessments have also shown improved drag rise characteristics due to the ability of the slot to mitigate boundary layer separation on the aft flap component. However, due to the decreased Reynolds number of the flap, the cruise slotted wing has historically incurred a skin-friction drag penalty relative to a conventional supercritical wing. To offset this penalty, a cruise slotted wing with the forward main element and aft flap element shaped to achieve natural laminar flow is desired. Toward this effort, a knowledge-based aerodynamic design method, CDISC, has been leveraged to design a partial-span cruise slotted wing with natural laminar flow for a Mach-0.8 variant of the Common Research Model. Drag comparisons will be provided at cruise and near-cruise, off-design conditions relative to both fully turbulent and natural laminar flow conventional wing designs. It is anticipated that pairing natural laminar flow technology with the cruise slotted wing architecture will allow for cruise drag performance similar to conventional laminar flow wings with improved drag rise characteristics and more limited laminar-flow sensitivity at off-design conditions. Preliminary results for a cruise slotted wing with laminar flow on the outboard wing section only have shown a 10-ct cruise drag reduction relative to a conventional supercritical wing, but a 8-ct penalty relative to the conventional NLF wing. The final paper will include results for a cruise slotted wing design with laminar flow on both the inboard and outboard wing sections.

Natural Laminar Flow↗

Cruise Slotted Wing Design with Natural Laminar Flow for Transonic Commercial Transport Aircraft

The present computational study investigates the aerodynamic design and analysis of cruise slotted wings with natural laminar flow for transonic transport aircraft. The cruise slotted wing is a multielement wing concept that features an intermediate slot to achieve greater aft loading relative to supercritical wings for the potential benefit of reduced shock strength and pressure drag. Transonic near-cruise, off-design assessments have also shown improved drag rise characteristics due to the ability of the slot to mitigate boundary layer separation on the aft flap component. However, due to the decreased Reynolds number of the flap, the cruise slotted wing has historically incurred a skin-friction drag penalty relative to a conventional supercritical wing. To offset this penalty, a cruise slotted wing with the forward main element and aft flap element shaped to achieve natural laminar flow is desired. Toward this effort, a knowledge-based aerodynamic design method, CDISC, has been leveraged to design a partial-span cruise slotted wing with natural laminar flow for a Mach-0.8 variant of the Common Research Model. Drag comparisons will be provided at cruise and near-cruise, off-design conditions relative to both fully turbulent and natural laminar flow conventional wing designs. It is anticipated that pairing natural laminar flow technology with the cruise slotted wing architecture will allow for cruise drag performance similar to conventional laminar flow wings with improved drag rise characteristics and more limited laminar-flow sensitivity at off-design conditions. Preliminary results for a cruise slotted wing with laminar flow on the outboard wing section only have shown a 10-ct cruise drag reduction relative to a conventional supercritical wing, but a 8-ct penalty relative to the conventional NLF wing. The final paper will include results for a cruise slotted wing design with laminar flow on both the inboard and outboard wing sections.

CFD↗

Application of natural laminar flow to a supersonic transport concept

Results are presented of a preliminary investigation into an application of supersonic natural laminar flow (NLF) technology for a high speed civil transport (HSCT) configuration. This study focuses on natural laminar flow without regard to suction devices which are required for laminar flow control (LFC) or hybrid laminar flow control (HLFC). An HSCT design is presented with a 70 deg inboard leading-edge sweep and a 20 deg leading-edge outboard crank to obtain NLF over the outboard crank section. This configuration takes advantage of improved subsonic performance and NLF on the low-sweep portion of the wing while minimizing the wave drag and induced drag penalties associated with low-sweep supersonic cruise aircraft. In order to assess the benefits of increasing natural laminar flow wetted area, the outboard low-sweep wing area is parametrically increased. Using a range of supersonic natural laminar flow transition Reynolds numbers, these aircraft are then optimized and sized for minimum take-off gross weight (TOGW) subject to mission constraints. Results from this study indicate reductions in TOGW for the NLF concepts, due mainly to reductions in wing area and total wing weight. Furthermore, significant reductions in block fuel are calculated throughout the range of transition Reynolds numbers considered. Observations are made on the benefits of unsweeping the wingtips with all turbulent flow.

Fuhrmann, Henri D.↗

Applied aspects of laminar-flow technology

An account is given of the development status and performance levels achieved with natural laminar flow (NLF), extended wing chord laminar flow control (LFC), and hybrid laminar flow control (HLFC) concepts combining NLF and partial-chord LFC in the leading-edge region. Attention is given to NLF wing structure construction methods capable of achieving the requisite surface-irregularity tolerances, LFC through wing surface suction slots or perforated skins, and the deleterious effects of insects, ice crystals, and noise disturbance inputs on the ability of NLF, LFC, and HLFC wings to maintain effective laminar flow operation.

Braslow, A. L.↗

The Effect of Laminar Flow on Rotor Hover Performance

The topic of laminar flow effects on hover performance is introduced with respect to some historical efforts where laminar flow was either measured or attempted. An analysis method is outlined using combined blade element, momentum method coupled to an airfoil analysis method, which includes the full e(sup N) transition model. The analysis results compared well with the measured hover performance including the measured location of transition on both the upper and lower blade surfaces. The analysis method is then used to understand the upper limits of hover efficiency as a function of disk loading. The impact of laminar flow is higher at low disk loading, but significant improvement in terms of power loading appears possible even up to high disk loading approaching 20 ps f. A optimum planform design equation is derived for cases of zero profile drag and finite drag levels. These results are intended to be a guide for design studies and as a benchmark to compare higher fidelity analysis results. The details of the analysis method are given to enable other researchers to use the same approach for comparison to other approaches.

Overmeyer, Austin D.↗

Flight Tests of a Supersonic Natural Laminar Flow Airfoil

A flight-test campaign of a supersonic natural laminar flow airfoil has been recently completed. The test surface was an 80-inch (203 cm) chord and 40-inch (102 cm) span article mounted on the centerline store location of an F-15B airplane (McDonnell Douglas Corporation, now The Boeing Company, Chicago, Illinois). The test article was designed with a leading edge sweep of effectively 0 deg to minimize boundary layer crossflow. The test article surface was coated with an insulating material to avoid significant heat transfer to and from the test article structure to maintain a quasi-adiabatic wall. An aircraft-mounted infrared camera system was used to determine boundary layer transition and the extent of laminar flow. The tests were flown up to Mach 2.0 and chord Reynolds numbers in excess of 30 million. The objectives of the tests were to determine the extent of laminar flow at high Reynolds numbers and to determine the sensitivity of the flow to disturbances. Both discrete (trip dots) and 2-D disturbances (forward-facing steps) were tested. A series of oblique shocks, of yet unknown origin, appeared on the surface, which generated sufficient crossflow to affect transition. Despite the unwanted crossflow, the airfoil performed well. The results indicate the sensitivity of the flow to the disturbances, which can translate into manufacturing tolerances, were similar to that of subsonic natural laminar flow wings.

supersonic boundary layer↗