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Results for “Film Cooling”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 55 records · Page 3
All sourcesNASA NTRSDOE OSTI
NASA NTRS2016

Temperature Mapping of Air Film-Cooled Thermal Barrier Coated Surfaces Using Phosphor Thermometry

While the effects of thermal barrier coating (TBC) thermal protection and air film cooling effectiveness for jet engine components are usually studied separately, their contributions to combined cooling effectiveness are interdependent and are not simply additive. Therefore, combined cooling effectiveness must be measured to achieve an optimum balance between TBC thermal protection and air film cooling. Phosphor thermometry offers several advantages for mapping temperatures of air film cooled surfaces. While infrared thermography has been typically applied to study air film cooling effectiveness, temperature accuracy depends on knowing surface emissivity (which may change) and correcting for effects of reflected radiation. Because decay time-based full-field phosphor thermometry is relatively immune to these effects, it can be applied advantageously to temperature mapping of air film-cooled TBC-coated surfaces. In this presentation, an overview will be given of efforts at NASA Glenn Research Center to perform temperature mapping of air film-cooled TBC-coated surfaces in a burner rig test environment. The effects of thermal background radiation and flame chemiluminescence on the measurements are investigated, and the strengths and limitations of this method for studying air film cooling effectiveness are discussed.

air film cooling↗
NASA NTRS2014

Film Cooled Recession of SiC/SiC Ceramic Matrix Composites: Test Development, CFD Modeling and Experimental Observations

SiCSiC ceramic matrix composites (CMCs) systems will play a crucial role in next generation turbine engines for hot-section component applications because of their ability to significantly increase engine operating temperatures, reduce engine weight and cooling requirements. However, the environmental stability of Si-based ceramics in high pressure, high velocity turbine engine combustion environment is of major concern. The water vapor containing combustion gas leads to accelerated oxidation and corrosion of the SiC based ceramics due to the water vapor reactions with silica (SiO2) scales forming non-protective volatile hydroxide species, resulting in recession of the ceramic components. Although environmental barrier coatings are being developed to help protect the CMC components, there is a need to better understand the fundamental recession behavior of in more realistic cooled engine component environments.In this paper, we describe a comprehensive film cooled high pressure burner rig based testing approach, by using standardized film cooled SiCSiC disc test specimen configurations. The SiCSiC specimens were designed for implementing the burner rig testing in turbine engine relevant combustion environments, obtaining generic film cooled recession rate data under the combustion water vapor conditions, and helping developing the Computational Fluid Dynamics (CFD) film cooled models and performing model validation. Factors affecting the film cooled recession such as temperature, water vapor concentration, combustion gas velocity, and pressure are particularly investigated and modeled, and compared with impingement cooling only recession data in similar combustion flow environments. The experimental and modeling work will help predict the SiCSiC CMC recession behavior, and developing durable CMC systems in complex turbine engine operating conditions.

Recession↗
NASA NTRS1973

Effect of pressure on tangential-injection film cooling in a combustor exhaust stream

A tangential-injection film cooled test section was placed in the exhaust stream of a high pressure combustor. Film cooling data were taken at pressure of 1, 10, and 20 atmospheres. The film cooling effectiveness was found to be independent of pressure. The data were correlated adequately by a turbulent-mixing film cooling correlation with a turbulent-mixing coefficient of 0.05 + or - 0.02.

Marek, C. J.↗
NASA NTRS1973

Hydrogen film cooling investigation

Effects of flow turning, flow acceleration, and supersonic flow on film cooling were determined experimentally and correlated in terms of an entrainment film cooling model. Experiments were conducted using thin walled metal test sections, hot nitrogen mainstream gas, and ambient hydrogen or nitrogen as film coolants. The entrainment film cooling model relates film cooling effectiveness to the amount of mainstream gases entrained with the film coolant in a mixing layer. The experimental apparatus and the analytical model used are described in detail and correlations for the entrainment fraction and film coolant-to-wall heat transfer coefficient are presented.

Rousar, D. C.↗
NASA NTRS2000

Effects of Hole Length, Supply Plenum Geometry, and Freestream Turbulence on Film Cooling Performance

Experimental measurements are presented in this report to document the sensitivity of film cooling performance to the hole length and coolant delivery plenum geometry. Measurements with hot-wire anemometry detail velocity, local turbulence, and spectral distributions over the exit plane of film cooling holes and downstream of injection in the coolant-freestream interaction zone. Measurements of discharge coefficients and adiabatic effectiveness are also provided. Coolant is supplied to the film cooling holes by means of a large, open plenum and through plenums which force the coolant to approach the holes either co-current or counter-current to the freestream. A single row of film cooling holes with 35 degree-inclined streamwise at two coolant-to-freestream velocity ratios, 0.5 and 1.0, is investigated. The coolant-to-freestream density ratio is maintained in the range 0.96 to 1.0. Measurements were taken under high-freestream (FSTI = 12%) and low-freestream turbulence intensity (FSTI = 0.5%) conditions. The results document the effects of the hole L/D, coolant supply plenum geometry, velocity ratio, and FSTI. In general, hole L/D and the supply plenum geometry play influential roles in the film cooling performance. Hole L/D effects, however, are more pronounced. Film cooling performance is also dependent upon the velocity ratio and FSTI.

Burd, Steven W.↗
NASA NTRS1977

Plugging of cooling holes in film-cooled turbine vanes

The plugging of vane cooling holes by impurities in a marine gas turbine was closely simulated in burner rig tests where dopants were added to the combustion products of a clean fuel (Jet-A). Hole plugging occurred when liquid phases, resulting from the dopants, were present in the combustion products. Increasing flame temperature and dopant concentration resulted in an increased rate of deposition and hole plugging.

Deadmore, D. L.↗
DOE OSTI2024

Effects of Downstream Vortex Generators on Film Cooling a Flat Plate Fed by Crossflow

Counter-rotating vortices, formed by the interaction of film-cooling jets and the hot gas flow, adversely affect the performance of conventional film-cooling designs. Downstream vortex generators have been shown to improve cooling effectiveness by mitigating the effects of the counter-rotating vortices and by deflecting the cooling jet laterally. In this study, computational and experimental methods were used to examine how cylindrical film-cooling holes (D = 3.2 mm, L/D = 6, p/D = 3, α = 30 deg) with and without downstream vortex generators perform when the coolant supply channel is perpendicular to the direction of the hot gas. For this study, the hot gas had a temperature of 650 K and an average Mach number of 0.23. Here, the hot-gas-to-coolant temperature ratio was 1.9, and two blowing ratios (0.75 and 1.0) were studied. Results from the computational fluid dynamics study show how crossflow affects the interaction between the film-cooling jet and hot gas flow with and without downstream vortex generators. The experimental measurements were based on infrared thermography in a conjugate heat transfer environment. Results were obtained for film-cooling performance in terms of overall effectiveness, film effectiveness, and local heat transfer coefficients. The downstream vortex generators can increase the laterally averaged effectiveness by a factor of 1.5 relative to cylindrical holes, but this higher performance is restricted to low crossflow velocities and higher blowing ratios.

17 WIND ENERGY↗
NASA NTRS1973

An adverse effect of film cooling on the suction surface of a turbine vane

A J-75 size turbine vane with film cooling holes on the suction surface near the leading edge was tested with and without film cooling flow in a four vane cascade. Results show that the cooling effectiveness on the aft portion of the vane suction surface can decrease with the addition of film cooling near the leading edge. Apparently the film cooling air flow caused a laminar or transitional boundary layer to become a transitional or turbulent boundary layer. The vane was tested at a gas temperature and pressure of 1260 K (1800 F) and 22.7 newtons per square centimeter (33 psia), a coolant temperature of 280 K (50 F), film cooling flow ratios from 0.0 to 0.026, and backside midchord cooling flow ratios of 0.007 and 0.035.

Gladden, H. J.↗
DOE OSTI2020

Experimental Investigation of Sweeping Jet Film Cooling in a Transonic Turbine Cascade

Abstract The sweeping jet (SJ) film cooling hole has shown promising cooling performance compared to the standard shaped hole in low-speed conditions. The present work demonstrates the first attempt of SJ film cooling at an engine relevant Mach number. An experimental investigation was conducted to study the SJ film cooling on a nozzle guide vane suction surface. A well-established additive manufacturing technique commonly known as stereolithography (SLA) was utilized to design a transonic, engine representative vane geometry in which a row of SJ holes was used on the vane suction surface. Experiments were performed in a linear transonic cascade at an exit Mach number of 0.8 and blowing ratios of BR = 0.25–2.23. The measurement of heat transfer was conducted with the transient IR method, and the convective heat transfer coefficient (HTC) and adiabatic film cooling effectiveness were estimated using a dual linear regression technique (DLRT). Aerodynamic loss measurements were also performed with a total pressure Kiel probe at 0.25Cax downstream of the exit plane of the vane cascade. Experiments were also conducted for a baseline-shaped hole (777-hole) for a direct comparison. Results showed that the SJ hole has a wider coolant spreading in the lateral direction near the hole exit due to its sweeping motion that improves the overall cooling performance particularly at high blowing ratios (BR > 1). Aerodynamic loss measurement suggested that the SJ hole has a comparable total pressure loss to the 777-shaped hole.

Engineering↗
NASA NTRS1972

Air film cooling in a nonadiabatic wall conical nozzle.

Experimental data for an air-film cooled conical nozzle operating with a heated-air main stream and a water-cooled wall confirm the validity of Lieu's (1964) method for correlating film cooling data in the accelerated flow of a nonadiabatic-wall nozzle. The film cooling effectiveness modified for nonadiabatic walls by Lieu can be used to correlate film cooling under the condition that the main-stream to coolant velocity ratio at the slot is about 1. Such a ratio provides the optimum cooling effectiveness.

Boldman, D. R.↗
NASA NTRS1977

Film cooling on the pressure surface of a turbine vane

Film-cooling-air ejection from the pressure surface of a turbine vane was investigated, and experimental data are presented. This investigation was conducted in a four-vane cascade on a J75-size turbine vane that had a double row of staggered holes in line with the primary flow and located downstream of the leading edge region. The results showed that: (1) the average effectiveness of film-convection cooling was higher than that of either film cooling or convection cooling separately; (2) the addition of small quantities of film-cooling air always increased the cooling effectiveness relative to the zero-injection case; however, (3) the injected film must exceed a certain threshold value to obtain a beneficial effect of film cooling relative to convection cooling alone.

Gauntner, J. W.↗
NASA NTRS2010

Validation of Supersonic Film Cooling Modeling for Liquid Rocket Engine Applications

Topics include: upper stage engine key requirements and design drivers; Calspan "stage 1" results, He slot injection into hypersonic flow (air); test articles for shock generator diagram, slot injector details, and instrumentation positions; test conditions; modeling approach; 2-d grid used for film cooling simulations of test article; heat flux profiles from 2-d flat plate simulations (run #4); heat flux profiles from 2-d backward facing step simulations (run #43); isometric sketch of single coolant nozzle, and x-z grid of half-nozzle domain; comparison of 2-d and 3-d simulations of coolant nozzles (run #45); flowfield properties along coolant nozzle centerline (run #45); comparison of 3-d CFD nozzle flow calculations with experimental data; nozzle exit plane reduced to linear profile for use in 2-d film-cooling simulations (run #45); synthetic Schlieren image of coolant injection region (run #45); axial velocity profiles from 2-d film-cooling simulation (run #45); coolant mass fraction profiles from 2-d film-cooling simulation (run #45); heat flux profiles from 2-d film cooling simulations (run #45); heat flux profiles from 2-d film cooling simulations (runs #47, #45, and #47); 3-d grid used for film cooling simulations of test article; heat flux contours from 3-d film-cooling simulation (run #45); and heat flux profiles from 3-d and 2-d film cooling simulations (runs #44, #46, and #47).

Morris, Christopher I.↗
NASA NTRS1988

The effects of leading edge and downstream film cooling on turbine vane heat transfer

The progress under contract NAS3-24619 toward the goal of establishing a relevant data base for use in improving the predictive design capabilities for external heat transfer to turbine vanes, including the effect of downstream film cooling with and without leading edge showerhead film cooling. Experimental measurements were made in a two-dimensional cascade previously used to obtain vane surface heat transfer distributions on nonfilm cooled airfoils under contract NAS3-22761 and leading edge showerhead film cooled airfoils under contract NAS3-23695. The principal independent parameters (Mach number, Reynolds number, turbulence, wall-to-gas temperature ratio, coolant-to-gas temperature ratio, and coolant-to-gas pressure ratio) were maintained over ranges consistent with actual engine conditions and the test matrix was structured to provide an assessment of the independent influence of parameters of interest, namely, exit Mach number, exit Reynolds number, coolant-to-gas temperature ratio, and coolant-to-gas pressure ratio. Data provide a data base for downstream film cooled turbine vanes and extends the data bases generated in the two previous studies. The vane external heat transfer obtained indicate that considerable cooling benefits can be achieved by utilizing downstream film cooling. The data obtained and presented illustrate the interaction of the variables and should provide the airfoil designer and computational analyst the information required to improve heat transfer design capabilities for film cooled turbine airfoils.

Hylton, L. D.↗
DOE OSTI2022

Computational and Experimental Study of Film-Cooling Effectiveness With and Without Downstream Vortex Generators

Downstream vortex generators that involve a pair of rectangular plates arranged in an open V-shape placed just downstream of each film-cooling hole were shown to create flow and vortical structures that entrain lifted film-cooling flow back to the surface and increase its lateral spreading on the surface (GT2020–14317). In this study, computations and measurements were performed to examine the flow mechanisms this vortex generator induces to improve film-cooling effectiveness of a flat plate with the cooling flow emanating from one row of inclined holes. Parameters studied include blowing ratio (BR = 0.75 and 1.0) and temperature ratio (TR = 1.07 and 1.9). Here, the computational study is based on steady Reynolds-averaged Navier–Stokes (RANS) closed by the shear-stress transport (SST) turbulence model with and without conjugate analysis. The experimental study was conducted by using a conjugate heat transfer test rig with a plenum, where cooling flow is introduced. Measurements made include velocity and temperature profiles upstream and downstream of the film-cooling holes as well as the temperature at several locations on the hot and cold sides of the film-cooled flat plate. The computational study was validated by comparing computed results with those from measurements at BR = 0.75 and 1.0 and TR = 1.9. Computational and experimental results are presented to show the effects of BR and TR on the flow structures and how those structures improve the effectiveness of film cooling with and without the downstream vortex generators and with and without conjugate heat transfer.

42 ENGINEERING↗
NASA NTRSDate not supplied

Summary of the 5th Propulsion Aerodynamics Workshop Nozzle Test Case: Heated Nozzle Exhaust Passing Over A Film-Cooled Plate

This paper summarizes findings from the fifth AIAA Propulsion Aerodynamics Workshop nozzle test case. The experimental configuration examined by workshop participants was a subsonic nozzle with a square exit blowing a heated exhaust over a film-cooled plate. Computational fluid dynamics solutions were obtained and compared to experimental measurements of flow velocities and temperatures, as well as plate surface temperatures. The heated nozzle operated with a Mach 0.3 exit flow at a static temperature ratio of 2.7. Cooling air blowing ratios of 0, 1, and 2 were considered. Computational meshes for the flow domain were provided for participants. Workshop participants from eight separate organizations represented government, industry, and academia. A variety of flow solutions were obtained: Most of the flow solutions employed a Reynolds-averaged Navier-Stokes (RANS) approach, but scale-resolving simulations were used in some cases, including wall-modeled large-eddy simulation (LES), and a few hybrid RANS-LES approaches. One Lattice-Boltzmann solver was employed. For heat transfer to the test article, many participants used a conjugate heat transfer approach. Effects of mesh sensitivity, flow solution approach, and wall heat transfer approach are considered. In general, a fully three-dimensional conjugate heat transfer approach enabled better prediction of surface temperatures than simpler wall temperature boundary treatments. Also, the scale resolving approaches provided better prediction of static temperatures in the flow immediately above the plate consisting of the hot jet exhaust boundary layer interacting with the cooling film. Comparisons of plate surface friction drag and heat transfer obtained from the computations are also presented.

nozzle↗
NASA NTRSDate not supplied

Summary of the 5th Propulsion Aerodynamics Workshop Nozzle Test Case: Heated Nozzle Exhaust Passing Over A Film-Cooled Plate

This paper summarizes findings from the fifth AIAA Propulsion Aerodynamics Workshop nozzle test case. The experimental configuration examined by workshop participants was a subsonic nozzle with a square exit blowing a heated exhaust over a film-cooled plate. Computational fluid dynamics solutions were obtained and compared to experimental measurements of flow velocities and temperatures, as well as plate surface temperatures. The heated nozzle operated with a Mach 0.3 exit flow at a static temperature ratio of 2.7. Cooling air blowing ratios of 0, 1, and 2 were considered. Computational meshes for the flow domain were provided for participants. Workshop participants from eight separate organizations represented government, industry, and academia. A variety of flow solutions were obtained: Most of the flow solutions employed a Reynolds-averaged Navier-Stokes (RANS) approach, but scale-resolving simulations were used in some cases, including wall-modeled large-eddy simulation (LES), and a few hybrid RANS-LES approaches. One Lattice-Boltzmann solver was employed. For heat transfer to the test article, many participants used a conjugate heat transfer approach. Effects of mesh sensitivity, flow solution approach, and wall heat transfer approach are considered. In general, a fully three-dimensional conjugate heat transfer approach enabled better prediction of surface temperatures than simpler wall temperature boundary treatments. Also, the scale resolving approaches provided better prediction of static temperatures in the flow immediately above the plate consisting of the hot jet exhaust boundary layer interacting with the cooling film. Comparisons of plate surface friction drag and heat transfer obtained from the computations are also presented.

nozzle↗