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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 55 records · Page 3
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Magnetostrictive Cold Spray Sensor Feasibility Assessment

Ultrasound sensors and inspection systems are frequently used to generate acoustic waves in metal structures capable of detecting and characterizing cracks, pits, erosion, inclusions, weld anomalies, and other material and structural features. One significant problem with piezoelectric transducers is the difficulty to achieve good coupling between the transducer and the surface being examined. This is particularly true in harsh conditions with high temperatures, cyclical hot and cold temperatures, highly radioactive fields found near nuclear reactors or spent nuclear fuel, caustic or corrosive fluids, and other extreme environmental conditions, as well as in long-term monitoring applications where repair or replacement of the sensor is difficult or expensive. Typically, coupling between the surface and the transducer is achieved with water, gel, grease, viscous shear coupling material, or pressure, which might not be possible or appropriate for long-term applications in which the impedance -matching materials wear away, evaporate, or simply stop functioning due to changes in surface conditions. Fluid couplings can evaporate or drain away from the transducer-substrate interface; glue- based couplings may foul or fail and are notoriously unreliable at high temperatures and in radioactive environments. This work explores the behavior of a magnetostrictive cold-spray patch that is metallurgically bonded to a stainless steel inspection target surface, and compares it to the performance of a standard adhesively-bonded ferrous-cobalt magnetostrictive strip solution. Cold-spray is a coating process where 10 –100 micron diameter powdered metal is accelerated to Mach 2 to Mach 3 (2–3 × speed of sound) and impacted on the surface to be coated. Each powder particle forms a kinetic bond with the substrate or other coating particles to produce a metallurgically bonded layer. If the powder is nickel or cobalt with high magnetostrictive coefficients, this surface can serve as the base of a magnetostrictive sensor suitable for crack or pitting-damage inspection and monitoring that is not subject to temporal or environmental degradation.

47 OTHER INSTRUMENTATION↗
DOE OSTI2025

Acoustic Sensing Fiber Coupled with Highly Magnetostrictive Ribbon for Small-Scale Magnetic-Field Detection

Fiber-optic sensing has shown promising development for use in detecting magnetic fields for downhole and biomedical applications. Coupling existing fiber-based strain sensors with highly magnetostrictive materials allows for a new method of magnetic characterization capable of distributed and high-sensitivity field measurements. This study investigates the strain response of the highly magnetostrictive alloys Metglas® 2605SC and Vitrovac® 7600 T70 using Fiber Bragg Grating (FBG) acoustic sensors and an applied AC magnetic field. Sentek Instrument’s picoDAS interrogated the distributed FBG sensors set atop a ribbon of magnetostrictive material, and the corresponding strain response transferred to the fiber was analyzed. Using the Vitrovac® ribbon, a minimal detectable field amplitude of 60 nT was achieved. Using Metglas®, an even better sensitivity was demonstrated, where detected field amplitudes as low as 3 nT were measured via the strain response imparted to the FBG sensor. Distributed FBG sensors are readily available commercially, easily integrated into existing interrogation systems, and require no bonding to the magnetostrictive material for field detection. The simple sensor configuration with nanotesla-level sensitivity lends itself as a promising means of magnetic characterization and demonstrates the potential of fiber-optic acoustic sensors for distributed measurements.

Dejneka, Zach (ORCID:0000000179415708)↗
DOE OSTI2015

Electrodeposition of a High Magnetostriction CoFe Film.

The development of an electrodeposition process for cobalt/iron (CoFe) alloys with minimal oxygen concentration and controlled stoichiometry is necessary for the advancement of magnetostrictive device functionalities. CoFe alloy films were electrodeposited out of a novel chemistry onto copper test structures enabling magnetic displacement testing for magnetostriction calculations. Using a combination of additives that served as oxygen scavengers, grain refiners, and complexing agents in conjunction with a pulsed plating technique, CoFe films were synthesized at thicknesses as high as 10μm with less than 8 at% oxygen at a stoichiometry of 70-75% Co and 25-30% Fe. X-Ray diffraction (XRD) analysis confirmed that these films had a crystal structure consistent with 70% Co 30% Fe Wairuaite with a slight lattice contraction due to Co doping in the film. A novel characterization technique was used to measure the displacement of the CoFe films electrodeposited, as a function of applied magnetic bias, in order to determine the saturation magnetostriction (λS) of the material. With this chemistry and a tailored pulse plating regime, λS values as high as 172 ± 25ppm have been achieved. This is believed by the authors to be the highest reported value of magnetostriction for an electrodeposited CoFe film.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Giant Spontaneous Magnetostriction in MnTe Driven by a Novel Magnetostructural Coupling Mechanism

A comprehensive x-ray scattering study of spontaneous magnetostriction in hexagonal MnTe, an antiferromagnetic semiconductor with a Néel temperature of T N = 307 K, is presented. The largest spontaneous magnetovolume effect known for an antiferromagnet is observed, reaching a volume contraction of |ΔV/V| > 7 × 10 -3 . This can be justified semiquantitatively by considering bulk material properties, the spatial dependence of the superexchange interaction, and the geometrical arrangement of magnetic moments in MnTe. The highly unusual linear scaling of the magnetovolume effect with the short-range magnetic correlations, beginning in the paramagnetic state well above T N , points to a novel physical mechanism, which is explained in terms of a trilinear coupling of the elastic strain with superposed distinct domains of the antiferromagnetic order parameter. Furthermore, this novel mechanism for coupling lattice strain to robust short-range magnetic order casts new light on magnetostrictive phenomena and also provides a template by which the exceptional magnetostrictive properties of MnTe might be realized in a wide range of other functional materials.

36 MATERIALS SCIENCE↗
DOE OSTI2017

In-situ studies of large magnetostriction in DyCo 2 compound by synchrotron-based high-energy X-ray diffraction

Synchrotron-based high-energy X-ray diffraction is used to explore the physical origin of large magnetostriction in DyCo 2 , an RT 2 compound (R = rare earth, T = Co, Fe), by tracing the crystal structural change as a function of temperature and magnetic field. When the DyCo 2 compound is zero-field cooled down below the Curie temperature T C , the high-temperature cubic lattice is distorted into a tetragonal structure, associated with an expansion of unit cell volume. When a magnetic field is applied gradually from 0 to 6 T below T C , no changes in the peak positions for tetragonal (800) T and (008) T peaks are observed, whereas their relative peak intensities are gradually changed. The intensity changes generated during magnetic field increasing are reversed stepwise with decreasing the magnetic field. Our experimental results suggest that the large magnetostriction in DyCo 2 is caused by the crystallographic domain-switch mechanism (or rearrangement of tetragonal domains). In conclusion, the diffraction elastic strain is not detected under the field up to 6 T. The present investigations provide a fundamental understanding of the mechanisms of the large magnetostriction in RT 2 compounds with Laves phases.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Development of Fe100-(NiCoMn) magnetostrictive alloys with good mechanical properties

In this work, a series of Fe 100-x (NiCoMn) x (13 <= x <= 45, at.%) cast alloys are developed. The mechanical properties and magnetostriction are intimately related to the phase constituent and crystal structure of these alloys. In the body-centered-cubic phase region (x < 25), the magnetostriction and tensile strength are increasing monotonically with increasing x value, both of which drop when the face-centered-cubic phase appears. The crystallography relationship between the face-centered-cubic and body-centered-cubic phase satisfies the Kurdjumov-Sachs relationship. In Fe- 75 (NiCoMn) 25 polycrystalline alloy, a magnetostriction of 50 ppm with a tensile strength more than 1000 MPa is achieved. (C) 2019 Elsevier B.V. All rights reserved.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Structural and magnetic properties of magnetostrictive Fe-Ga-Zr nanocrystalline alloy

(Fe 1–x Ga x ) 92 Zr 8 amorphous and nanocrystalline alloys with x = 0.15 to x = 0.36 were investigated to improve the magnetic softness of Galfenol-type alloys and to evaluate their magnetostrictive properties. The samples were prepared by melt spinning of arc melted ingots. The rapidly solidified ribbons were annealed at 823 K for 1 h to produce a nanocrystalline structure. X-ray Diffraction data showed that after annealing, body-centered cubic (BCC) Fe-Ga phase crystallized for x = 0.15 to x = 0.26. When x exceeded 0.26, the ribbons crystallized into BCC and a ternary intermetallic phase (i.e., ZrFe 6 Ga 6 ) which has deteriorating effect on saturation magnetization, magnetic softness and magnetostriction coefficient. The annealed ribbons’ saturation magnetization value decreases from 126 Am 2 /kg to 54 Am 2 /kg as the Ga content increased from x = 0.15 to x = 0.36. The alloy with x = 0.26 annealed at 823 K for 1 h shows a peak magnetostriction of 10 ppm with saturation magnetization of 110 Am 2 /kg and coercivity of 260 A/m.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Nano-magnetism of magnetostriction in Fe{sub 35}Co{sub 65}

The nature of the large magnetostriction in body-centered Fe-based solid solutions has been widely discussed in the literature. Here, we use a combination of magnetostriction, magnetization, torque, and transmission electron microscopy measurements of specially annealed Co{sub 65}Fe{sub 35} to show that the magnetostriction is caused by coherent uniaxial nano-precipitates. We show further that these nano-precipitates lower the magnetocrystalline anisotropy in these alloys to K{sub 1} = −2.16 × 10{sup 4} J/m{sup 3}.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2014

Voltage induced magnetostrictive switching of nanomagnets: Strain assisted strain transfer torque random access memory

A spintronic device, called the “strain assisted spin transfer torque (STT) random access memory (RAM),” is proposed by combining the magnetostriction effect and the spin transfer torque effect which can result in a dramatic improvement in the energy dissipation relative to a conventional STT-RAM. Magnetization switching in the device which is a piezoelectric-ferromagnetic heterostructure via the combined magnetostriction and STT effect is simulated by solving the Landau-Lifshitz-Gilbert equation incorporating the influence of thermal noise. The simulations show that, in such a device, each of these two mechanisms (magnetostriction and spin transfer torque) provides in a 90° rotation of the magnetization leading a deterministic 180° switching with a critical current significantly smaller than that required for spin torque alone. Such a scheme is an attractive option for writing magnetic RAM cells.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2015

Performance of improved magnetostrictive vibrational power generator, simple and high power output for practical applications

Vibration based power generation technology is utilized effectively in various fields. Author has invented novel vibrational power generation device using magnetostrictive material. The device is based on parallel beam structure consisting of a rod of iron-gallium alloy wound with coil and yoke accompanied with permanent magnet. When bending force is applied on the tip of the device, the magnetization inside the rod varies with induced stress due to the inverse magnetostrictive effect. In vibration, the time variation of the magnetization generates voltage on the wound coil. The magnetostrictive type is advantageous over conventional such using piezoelectric or moving magnet types in high efficiency and high robustness, and low electrical impedance. Here, author has established device configuration, simple, rigid, and high power output endurable for practical applications. In addition, the improved device is lower cost using less volume of Fe-Ga and permanent magnet compared to our conventional, and its assembly by soldering is easy and fast suitable for mass production. Average power of 3 mW/cm{sup 3} under resonant vibration of 212 Hz and 1.2 G was obtained in miniature prototype using Fe-Ga rod of 2 × 0.5× 7 mm{sup 3}. Furthermore, the damping effect was observed, which demonstrates high energy conversion of the generator.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2015

Dry coupled magnetostrictive transducers for robotic inspection of dry storage casks - 15304

The lack of a national repository for used nuclear fuel has lead to the usage of dry storage casks as the de facto long term storage solution, the usage of which is prevalent throughout the United States. Furthermore, as shown in figure 3, the usage of dry storage is only expected to increase over time. Because these casks were originally intended as only an interim measure, there is an urgent need to develop methods to monitor their structural health over the long-term. Additionally, when concerns about the susceptibility of these casks to cracking is considered, the need for inspection becomes even more apparent. The use of robotic devices to inspect the interior of these casks for signs of damage has been proposed, but in order for this to be realized, advances in sensing technology must occur. We develop a novel type of transducer for non-destructive evaluation to aid in these efforts. We construct a prototype sensor, demonstrate simple defect detection with it, and present a design for an inspection robot equipping these transducers. Ultrasonic inspection is a well known method of non-destructive evaluation which works by measuring the response of ultrasonic waves propagating through a material. In through-transmission inspection, a transmitter and receiver are used to generate and detect waves in the material to be inspected. The presence of a crack or defect in the material will scatter some of the transmitted wave's energy, reducing the strength of the response at the receiver. Magnetostrictive transducers are often used to generate and detect guided waves. These transducers depend on the magnetostrictive effect, where certain materials will deform in the presence of a magnetic field. The typical construction of one of these transducers is shown in figure 5, consisting of a magnetostrictive foil, meandering coil, and a biasing magnet. Materials typically used for the foil include Fe-Co and Terfenol-D. For wave generation, a high-frequency alternating current is supplied to the coil of the transducer, which generates an oscillating magnetic field that causes the foil to deform. For reception, the inverse occurs: deformation of the foil results in a current in the coil that can be detected. The deformation of the foil is usually coupled to the material to be inspected with an adhesive, and waves are transmitted through this bond. Obviously, an inspection robot cannot have its sensors bound to the surface of the cask. A robot is being designed for inspection, and it must deal with many challenges inside the cask, including tight confines, right-angle transitions, high temperatures, and radiation. For our initial design, we consider only the geometrical constraints, and present a design for a prototype that can be assembled from COTS components. The robot needs to be articulated to navigate the bends in the cask, so each wheel is individually actuated. The robot is controlled via a tether, which also supplies electrical power and compressed air. For localization, ultrasonic range-finders and a camera are equipped. Using the basic transducer, we experimented with various configurations of materials and geometry. In order to gather relevant data, we used force sensitive resistors to measure applied force, and a Matec computer system to generate and measure ultrasonic waves. A testing rig was constructed to simulate the geometrical constraints of the interior of the cask, and we experimented using deadweights, a pneumatic cylinder, and an air bladder to apply the force. It was discovered early in the testing process that the performance of the transducer was very sensitive to the alignment of the components, and the method by which the foil was attached. To maximize performance, we designed an enclosure that would hold the components in alignment while still allowing the foil to float. To test the effectiveness of our new transducer, we cut circular holes of varying diameter in 2 mm aluminum plate, and measured the response across them. It can be seen that there is a clear relationship between the strength of the received signal and the force applied, and to a lesser extent, the size of the defect. This design performs adequately as a proof of concept, and a more precisely fabricated enclosure should further increase the accuracy of its measurements.

42 ENGINEERING↗
DOE OSTI2021

Surface structures of magnetostrictive D0 3 -Fe 3 Ga(0 0 1)

First-principles total energy calculations and scanning tunneling microscopy experiments were performed to study the surface reconstruction of the magnetostrictive Fe 3 Ga alloy. The inverse magnetostrictive behavior was evaluated in the bulk by compressing and stretching its lattice parameter, showing an increase in magnetic moments as strain increases. Surface analysis demonstrates two thermodynamically stable surfaces, the (1 × 1) and (3 × 1). The (1 × 1) is an ideal FeGa terminated surface, whereas the (3 × 1) is also FeGa terminated but it has a first-layer Fe atom substituted by a Ga atom every three unit-cells, forming a row-like surface structure. Tersoff–Hamann scanning tunneling microscopy simulations were obtained and compared with experimental results. We found good agreement between theory and experiment, in which the distance between rows is ~12.3 Å. Theoretical findings suggest that the substrate-induced strain may increase the stability of the (3 × 1) reconstruction. Analysis of the magnetic moments in the reconstructions showed that their behavior is affected by a surface effect, as well as by the inverse magnetostriction of the structure. A good understanding of the FeGa surface reconstructions is an important step towards further improvements in magnetic storage devices and sensors.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Correlation between magnetostriction and magnetic structure in pseudobinary compounds Tb(Co 1-x Fe x ) 2

Giant low-field magnetostriction has been achieved in pseudobinary Laves phase compounds RR’T 2 (R and R’: rare earth elements; T: transition metal elements) around the ferromagnetic - ferromagnetic (ferro.-ferro.) transition temperature. Evolution of the magnetic structure across such transition requires comprehensive investigation. In this work, pseudobinary system Tb(Co 1-x Fe x ) 2 is selected to investigate the evolution of local magnetic moment, for which two end terminals TbCo 2 and TbFe 2 possess the rhombohedral (R) structure at the ferromagnetic state but with different magnetic ordering temperatures (T C ). Magnetometry measurements reveal that a composition independent ferromagnetic - ferromagnetic transition occurs at ~100 K despite the increased Curie temperature T C with raised Fe concentration in the Tb(Co 1-x Fe x ) 2 . Synchrotron XRD data reveal that both the lattice parameter and the lattice strain along the <111> direction are abnormally temperature dependent, accompanied with experimentally observed magnetostriction abnormality at 100 K. In-situ neutron powder diffraction (NPD) results show that the local magnetic moments of T2 (9e site) atoms are also abnormally temperature dependent, which is larger at 100 K than that at a lower temperature 50 K. Such findings indicate close correlations between the magnetic structure and the magnetostrictive effect in the pseudobinary RT 2 compounds.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Phase field simulation of grain size effects on the phase coexistence and magnetostrictive behavior near the ferromagnetic morphotropic phase boundary

The grain size effects on the phase coexistence and magnetostrictive response of Tb 1-x Dy x Fe 2 polycrystals near the ferromagnetic morphotropic phase boundary (MPB) are revealed through phase-field modeling. It shows that phase coexistence is a universal phenomenon in polycrystals for both ferromagnetic and ferroelectric MPB and that the range of compositions for phase coexistence increases with decreasing grain sizes. A large, reversible, and anhysteretic magnetostrictive response at low external fields is also found in the fine-grained polycrystals around the ferromagnetic MPB, which offers us a route to developing nanocrystalline magnetostrictive materials.

42 ENGINEERING↗
DOE OSTI2015

Electrodeposition of high magnetostrictive cobalt-iron alloy films for smart tags and sensor applications

Magnetostrictive CoFe films were investigated for use as magnetoelastic tags or sensors. The ability to electrodeposit these films enables batch fabrication processes to pattern a variety of geometries while controlling the film stoichiometry and crystallography. In current research looking at CoFe, improved magnetostriction was achieved using a co-sputtering, annealing, and quenching method1. Other current research has reported electrodeposited CoFe films using a sulfate based chemistry resulting in film compositions that are Fe rich in the range of Co 0.3-0.4 Fe 0.7-0.6 and have problems of codeposition of undesirables that can have a negative impact on magnetic properties. The research presented here focused on maximizing magnetostriction at the optimal stoichiometry range of Co 0.7-0.75 Fe 0.3-0.25 , targeting the (fcc+bcc)/bcc phase boundary, and using a novel chemistry and plating parameters to deposit films without being limited to “line of sight” deposition.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Study on 3D Internal Magnetic Field Distribution and Dynamic Mechanics of a Giant Magnetostrictive Actuator

The three-dimensional (3D) coupled magneto-elastic dynamic model of a giant magnetostrictive actuator (GMA) was built based on Maxwell’s equations, elasticity, and vibration theories. The general analytical expressions for the 3D internal magnetic field distribution of GMA were derived, and the corresponding analytical solutions were obtained. This analytical model is able to predict the internal magnetic field distribution and the output displacement of GMA system with different physical parameters under external excitations. The dynamic behaviors, such as the amplitude vs. frequency responses and the time domain waveforms of the GMA, were also studied. Analytical solutions showed that the internal magnetic field has a prominent end effect along the axial direction of a giant magnetostrictive material (GMM) rod, whereas a minimal skin effect along its radial direction, which are matched very well with the FEM results. The amplitude-frequency relationship exhibited prominent resonance and anti-resonance characteristic, which is a typical hysteresis feature of the GMA system. In order to testify the validity of the model prediction, a GMA testing system was also established. Excellent agreement was found between the experiment measurements and model predictions in the range of our research (frequency is lower than 300 Hz). The analytical results of the present study have potential applications in the fields of active vibration control and other precision machining of the GMA system.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Effect of Inclusions on Magnetostriction in Superconducting Cylinder with Exponential Distribution of Critical-Current Density

The magnetoelastic behaviour subjected to the electromagnetic body force induced by flux pinning is studied with Kim model for zero-field cooling (ZFC) magnetization process, in which the non-uniform parameter η is considered for inclusion-superconducting matrix system. For superconducting composites, the effect of inhomogeneous distribution of critical current density on effective magnetostriction is also obtained based on the plane strain approach. The results show that the exponential distribution of critical-current density will lead to a larger trapped field and magnetostriction inside the inhomogeneous sample, which also means that it is worthwhile to investigate the magnetoelastic problem of bulk superconductors with inhomogeneous distribution of critical-current density.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2014

Influence of composition and heat treatment on damping and magnetostrictive properties of Fe–18%(Ga + Al) alloys

The structure, magnetostriction and damping properties of Fe 82 Ga (18–x) Al x (x = 0, 5, 8, 12) alloys were analyzed. The anelastic response of Fe–18(Ga + Al) alloys was studied as a function of temperature (from 0 to 600 °C), frequency (from 0.01 to 200 Hz) and amplitude (from 0.0004% to 0.2%) of forced vibrations. The origin of the relatively high damping capacity of Fe–Ga–Al alloy at room temperature was determined by applying a magnetic field and different heat treatment regimes. The substitution of Ga by Al in Fe–18% Ga alloys was found to decrease magnetostriction and damping. The heat treatment of alloys influences the damping capacity of alloys more than variations of their chemical compositions. Thermally activated frequency and temperature-dependent anelastic effects in Fe–Ga–Al alloys were analyzed and the corresponding activation parameters for relaxation processes were evaluated. Internal friction effects caused by structural transformations were recorded and were found to be consistent with the A2 → D0 3 → L1 2 reaction. Thus, the physical mechanisms for all anelastic effects are discussed.

36 MATERIALS SCIENCE↗