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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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NASA NTRSDate not supplied

AM Powder Flowability Capabilities at NASA Marshall Space Flight Center (MSFC)

Additive Manufacturing (AM) powder flowability is critical to metal 3D printing, because the more fluid the powder is, the better powder spreads. AM Powder Flowability Capabilities at NASA MSFC studies density, flow, particle size distribution, and morphology for programs such as Moon-to-Mars Planetary Autonomous Construction Technology (MMPACT), ASTM Proficiency Testing for AM and Powder Metallurgy, and MSFC’s AM team. Examining and measuring powder characteristics is essential for improving flowability of AM powder and ensuring lot-to-lot consistency, which will help to prevent defects in manufactured parts. The Contamination Control Team (CCT) uses several methods to characterize AM powder. Optical particle size distribution and morphology analyses determine particle parameters including size, circularity, convexity, and dimensions. The Carney and Hall Flowmeter Funnel measures time it takes powder to flow through a funnel to compare relative flowability (free-flowing and non-free-flowing). In addition to this, the device utilizes a density cup which determines apparent density. Lastly, the Revolution Powder Analyzer measures dynamic powder flowability and behavior over time via digital imaging. Using the CCT’s lab, the team has produced ASTM Powder Proficiency Testing results with flow rates, apparent density, particle size distribution, and tap density on titanium-based and nickel-based powder and compared data with other companies/labs. Morphology data was also collected for various regolith simulant powder for the MMPACT program. Lastly, the CCT used morphology data to examine the flowability of Inconel 718 powder for Selective Laser Melting (SLM) and Directed Energy Deposition (DED) printers at MSFC. The CCT’s essential work in studying and enabling AM powder characterization has helped and will continue to help study new and refined powders in the AM industry.

Additive Manufacturing↗
NASA NTRS1972

Aerodynamic static stability characteristics, fin effectiveness, and fin location of the MSFC 33-foot pressure fed booster at high angles of attack

Experimental aerodynamic investigations were conducted in the NASA/MSFC 14 x 14 inch trisonic wind tunnel during early February 1972 on a 0.00280 scale model of the MSFC 33-foot diameter space shuttle pressure fed booster configuration. The basic configuration tested was a 40 deg cone/cylinder/7 deg frustrum designated the MSFC 33 foot pressure fed booster. Six component aerodynamic force and moment data were recorded over a Mach number range from 0.9 to 5.0 at angles of attack from +20 to +90 at 0 deg sideslip and over a sideslip range from -10 to +10 deg at 30, 50, 60 and 80 deg angles of attack. Primary configuration variables were fin deflection angle and vertical position on the frustrum.

Hamilton, T.↗
NASA NTRS1970

Space shuttle: MSFC booster (B-005) low speed static stability and landing investigation, high speed grit study

An experimental wind tunnel investigation on the Marshall Space Flight Center's (MSFC) booster configuration of the space shuttle system is discussed. Tests were conducted in the MSFC 14" x 14" trisonic wind tunnel. Parameters investigated include; (1) a landing study at Mach number of .3 with the booster at three discrete heights above a ground plane (maximum height above ground plane was six inches) and: (2) a static stability study at subsonic Mach numbers, which included eleven deflections of 0, 10, 20 and 30 degrees with canard deflections of 0, 5, 10 and 15 degrees. Both a trapezoidial and a delta shaped canard were investigated at the above conditions; a grit size study was made over the entire Mach range from .3 to 5.0.

Heim, D. E.↗
NASA NTRS1978

MSFC Assessment of Owens-Illinois SUNPAK Collector Problems

An in-depth assessment is presented of problems encountered with the Owens-Illinois SUNPAK collector installed in several ERDA solar system demonstration sites. Analysis and independent tests of the collector in the MSFC Solar Simulator where the system failure conditions were duplicated are included. The basic design of the SUNPAK collector was shown to be sound; however, material limitations dictate that near-term applications constraints be recognized by system designers. MSFC recommendations were presented to ERDA in March 1977. Subsequent retrofit activity by Owens-Illinois appears to have been effective in demonstrating the integrity of the SUNPAK collector.

Wiesenmaier, B. L.↗
NASA NTRS1979

Thermal performance evaluation of MSFC hot air collectors with various flow channel depth

The test procedures used and the results obtained during the evaluation test program on the MSFC air collector with flow channel depth of 3 in., 2 in., and 1 in., under simulated conditions are presented. The MSFC hot air collector consists of a single glass cover with a nonselective coating absorber plate and uses air as the heat transfer medium. The absorber panel consists of a thin flat sheet of aluminum.

Source record↗
NASA NTRS1978

Collector testing in the MSFC simulator

The Marshall Space Flight Center (MSFC) Sun simulator and collector testing techniques are described herein. Details of simulator construction are given along with actual measured simulation performance characteristics. Initial comparative performance data from selected air and liquid collector tests are presented for both indoor simulator tests and outdoor tests. These data indicate exceptionally good collector efficiency correlations between the two tests. Comparisons prove sufficiently the validity of using the MSFC simulator for nonconcentration flat plate collector configuration performance evaluations.

Humphries, W. S.↗
NASA NTRS1980

Large space structures activity at MSFC

This paper describes a broad based set of activities which have been undertaken at the Marshall Space Flight Center (MSFC) developing technologies necessary to emplace and operate large structures in space. Progress has been made in the development of processes and equipment needed for the in space fabrication of structural members in both aluminum and graphite composite materials. Designs for member joining attachments have been completed and the evaluation of procedures for structural assembly have been simulated and evaluated utilizing the MSFC Neutral Buoyancy Facility. A concept of a flight test necessary for flight verification of the technologies for space fabrication, assembly, and operation of large space structure is described. Recently initiated is a project to develop design characteristics of a deployable structure required for the Science and Applications Space Platform (SASP). This is being accomplished through the design, fabrication, analysis, and test of a full scale ground test article which reflects the influence of system requirements of the SASP. Development of designs for erectable/deployable structures which are modular and have various applications to large space structures is in progress.

Denton, S. J.↗
NASA NTRS1988

Evaluate the application of modal test and analysis processes to structural fault detection in MSFC-STS project elements

The Space Transportation System (STS) is a very complex and expensive flight system which is intended to carry payloads into low Earth orbit and return. A catastrophic failure of the STS (such as experienced in the 51-L incident) results in the loss of both human life as well as very expensive hardware. One impact of this incident was to reaffirm the need to do everything possible to insure the integrity and reliability of the STS is sufficient to produce a safe flight. One means of achieving this goal is to expand the number of inspection technologies available for use on the STS. The purpose was to begin to evaluate the possible use of assessing the structural integrity of STS components for which Marshall Space Flight Center (MSFC) has responsibility. This entailed reviewing the available literature and determining a low-level experimental program which could be performed by MSFC and would help establish the feasibility of using this technology for structural fault detection.

Springer, William T.↗
NASA NTRS1990

Cryogenic fluid management program at MSFC

Cryogenic fluid management (CFM) is an important aspect in the design and operation of spacecraft propellant systems. Consequently, it represents a key technology in the development of future vehicles for orbital transfer, lunar transit and manned interplanetary (i.e., Mars) missions. Because of Marshall Space Flight Center's (MSFC's) leading role in the definition of such vehicles, the center is currently managing and conducting a variety of tests to support development of this technology. The purpose of this paper is to summarize these activities and present their status within the context of CFM technology requirements. The first section reviews MSFC's role, identifies the major emphases and thrusts of its program, and presents the overall schedule. The final part comprises the bulk of the report, and describes at length the objectives, approach and status of each project.

Schmidt, G. R.↗
NASA NTRS1990

Polarization studies of Zeeman affected spectral lines using the MSFC magnetograph

The Marshall Space Flight Center (MSFC) vector magnetograph records polarization images of absorption lines that are sensitive to magnetic fields. A method is presented for analyzing the Stokes spectral-line profiles of a photospheric Fe I absorption line (5250.2 A) which is influenced by the Zeeman effect. Using nonlinear least-square optimization, the observed Stokes profiles are compared with those generated from the theoretical solution of the polarized radiative transfer equations. The optimization process accounts for the spectral convolution of the source and the MSFC vector magnetograph. The resulting physical properties of the active region producing the polarized light are discussed.

Balasubramaniam, K. S.↗
NASA NTRS1992

Thermal control surfaces on the MSFC LDEF experiments

There were five Marshall Space Flight Center (MSFC) experiments on the LDEF. Each of those experiments carried thermal control surfaces either as test samples or as operational surfaces. These materials experienced varying degrees of mechanical and optical damage. Some materials were virtually unchanged by the extended exposure while others suffered extensive degradation. The synergistic effects due to the constituents of the space environment are evident in the diversity of these material changes. The sample complement for the MSFC experiments is described along with results of the continuing analyses efforts.

Wilkes, Donald R.↗
NASA NTRS1993

Development and application of contamination technology for MSFC managed space systems

The second annual report on the development and application of contamination technology for MSFC managed space systems covering the period from 10 Dec. 1992 to 10 Dec. 1993 is presented. During this time period, studies were concluded which proved that in-process corrosion protection is not required during Redesigned Solid Rocket Motor (RSRM) case processing. Also completed were a series of tests evaluating the effects of environmental exposure and contamination on 2219-T87 aluminum (Space Shuttle External Tank) OSEE response and bonding properties. Correlations were developed between OSEE response, contamination type/level, and primer adhesion. The results showed that the wet tape and water break free tests currently employed during ET processing may not detect bond affecting levels of some potential contaminants; however, the contaminants were detected with OSEE analysis. Finally, exposure/contamination studies were initiated with HP9-4-30 steel. HP9-4-30 was selected for evaluation because it represents a class of metals commom to MSFC managed space flight systems which are less prone to oxidation than D6AC steel or aluminum.

Source record↗
NASA NTRS1997

Summary of Current and Future MSFC International Space Station Environmental Control and Life Support System Activities

This paper provides a summary of current work accomplished under technical task agreement (TTA) by the Marshall Space Flight Center (MSFC) regarding the Environmental Control and Life Support System (ECLSS) as well as future planning activities in support of the International Space Station (ISS). Current activities include ECLSS computer model development, component design and development, subsystem integrated system testing, life testing, and government furnished equipment delivered to the ISS program. A long range plan for the MSFC ECLSS test facility is described whereby the current facility would be upgraded to support integrated station ECLSS operations. ECLSS technology development efforts proposed to be performed under the Advanced Engineering Technology Development (AETD) program are also discussed.

Ray, Charles D.↗
NASA NTRS1997

Analysis Supporting MSFC Cryostat Testing Unit

This report summarizes the results obtained from an analysis of the NASA Marshall Spaceflight Center (MSFC) cryostat testing unit. A finite element model was generated to determine both temperature distribution and stress distribution in the cryostat testing unit for load conditions supplied by MSFC. This report contains the results of that analysis.

Foster, Winfred A., Jr.↗
NASA NTRS1999

Education and Public Outreach for MSFC's Ground-Based Observations in Support of the HESSI Mission

A primary focus of NASA is the advancement of science and the communication of these advances to a number of audiences, both within the science research community and outside it. The upcoming High Energy Solar Spectroscopic Imager (HESSI) mission and the MSFC ground-based observing program, provide an excellent opportunity to communicate our knowledge of the Sun, its cycle of activity, the role of magnetic fields in that activity, and its effect on our planet. In addition to ground-based support of the HESSI mission, MSFC's Solar Observatory, located in North Alabama, will involve students and the local education community in its day-to-day operations, an experience which is more immediate, personal, and challenging than their everyday educational experience. Further, by taking advantage of the Internet, our program can reach beyond the immediate community. By joining with Fernbank Science Center in Atlanta, Georgia, we will leverage their almost 30 years'experience in science program delivery in diverse situations to a distance learning opportunity which can encompass the entire Southeast and beyond. This poster will outline our education and public outreach plans in support of the HESSI mission in which we will target middle and high school students and their teachers.

Adams, Mitzi L.↗
NASA NTRS1999

Constellation-X Spectroscopy X-Ray Telescope Requirements and Development Program: MSFC Research Program

The Constellation-X Spectroscopy X-ray Telescope (SXT) will provide high-throughput, high-resolution spectroscopy of cosmic sources, from 0.25 keV to 10 keV. Key to this capability is the development of large (1.6 m diameter), lightweight optics for the SXT mirror assembly. Teams led by NASA's Marshall Space Flight Center (MSFC), by NASA's Goddard Space Flight Center (GSFC), and by Italy's Osservatorio Astronomico di Brera (OAB) are currently developing competing mirror technologies for this planned mission. Each team is making significant research progress in developing mirror technologies which satisfy the SXT requirements for lightweight optics, consistent with a system-level optical performance of better than 15 arcsec half-power diameter. The NASA Marshall Space Flight Center (MSFC), in collaboration with the Smithsonian Astrophysical Observatory (SAO), has focussed its efforts on full-shell replicated optics, of electroformed nickel alloys. Recent progress in identifying a surface treatment to effect low, controlled adhesion and, more significantly, in developing new high-strength nickel alloys make this a viable, low cost approach to satisfying the SXT requirements.

O'Dell, S. L.↗
NASA NTRS2000

Manufacturing and NDE of Large Composite Structures for Space Transportation at MSFC

This paper presents the Marshall Space Flight Center's (MSFC's) vision to manufacture, increase safety and reduce the cost of launch vehicles. Nondestructive evaluations of large composite structures are tested for space transportation at MSFC. The topics include: 1) 6 1/2 Generations of Airplanes in a Century; 2) Shuttle Safety Upgrades; 3) Generations of Reusable Launch Vehicles; 4) RLV Technology Demonstration Path; 5) Second Generation; 6) Key NASA Requirements; 7) X-33 Elements; 8) Future-X Pathfinder Projects and Experiments; 9) Focus Area Technical Goals; 10) X-34 Expanded View; 11) X-38 Spacecraft with De-Orbit Propulsion Stage (DPS); 12) Deorbit Module (DM) Critical Design Review (CDR) Design; 13) Forward Structural Adapter (FSA) CDR Design; 14) X-38 DPS CDR Design; 15) RLV Focused Propulsion Technologies; and 16) Challenges in Technology. This paper is presented in viewgraph form.

McGill, Preston↗