Search NASA⌕ Search

SEARCH · Search NASA

Results for “NOZZLE INSERT”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 55 records · Page 3

High/variable mixture ratio oxygen/hydrogen engines

A LOX/LH2 high/variable mixture ratio booster upper stage is described. The engine has high thrust-weight ratio as a booster and high specific impulse as an upper stage engine. Operation at high mixture ratio utilizes the propellants at high bulk density. The engine may use multiple turbopump-preburners for higher thrust ratings. The engine uses the full flow cycle to obtain minimum turbine inlet temperatures for a given chamber pressure and to avoid interpropellant shaft seals and other single point failure modes. A portion of the liquid hydrogen is used to regeneratively cool the thrust chamber assembly. The warmed hydrogen coolant is then used to drive the fuel boost turbopump. All propellants arrive at the gas-gas injector ready to burn. Shear mixing of the parallel flowing high velocity, low density fuel-rich gases with the high density, low velocity oxidizer-rich gases provides complete combustion with a modest chamber volume. Combustion stability is assured by the injection of the heated fuel-rich gases and the comparatively low volume ratio of the propellants before and after combustion. The high area ratio nozzle skirt is fitted with a low area ratio nozzle skirt insert for optimum low altitude performance. The overall engine characteristics make it a candidate for ALS, Shuttle-C, LRB, and SSTO applications.

Knuth, William H.↗

Materials Science Research Rack-1 Fire Suppressant Distribution Test Report

Fire suppressant distribution testing was performed on the Materials Science Research Rack-1 (MSRR-1), a furnace facility payload that will be installed in the U.S. Lab module of the International Space Station. Unlike racks that were tested previously, the MSRR-1 uses the Active Rack Isolation System (ARIS) to reduce vibration on experiments, so the effects of ARIS on fire suppressant distribution were unknown. Two tests were performed to map the distribution of CO2 fire suppressant throughout a mockup of the MSRR-1 designed to have the same component volumes and flowpath restrictions as the flight rack. For the first test, the average maximum CO2 concentration for the rack was 60 percent, achieved within 45 s of discharge initiation, meeting the requirement to reach 50 percent throughout the rack within 1 min. For the second test, one of the experiment mockups was removed to provide a worst-case configuration, and the average maximum CO2 concentration for the rack was 58 percent. Comparing the results of this testing with results from previous testing leads to several general conclusions that can be used to evaluate future racks. The MSRR-1 will meet the requirements for fire suppressant distribution. Primary factors that affect the ability to meet the CO2 distribution requirements are the free air volume in the rack and the total area and distribution of openings in the rack shell. The length of the suppressant flowpath and degree of tortuousness has little correlation with CO2 concentration. The total area of holes in the rack shell could be significantly increased. The free air volume could be significantly increased. To ensure the highest maximum CO2 concentration, the PFE nozzle should be inserted to the stop on the nozzle.

Wieland, P. O.↗

Cooling insert for a turbomachine

Integrated combustor nozzles and turbomachines are provided. An integrated combustor nozzle includes a cooling insert having a flange. The cooling insert further includes a first wall and a second wall that each define respective passages therein. The first wall and the second wall each extend from an open end defined within the flange to a closed end. The first wall and the second wall each include an impingement side spaced apart from a solid side. Each impingement side defines a plurality of impingement apertures configured to direct coolant from the respective passage towards a side wall of the combustion liner. The cooling inserts further includes a collection passageway that is defined between the solid sides of the first wall and the second wall.

Berry, Jonathan Dwight↗

Flow and Noise from Septa Nozzles

Flow and noise fields are explored for the concept of distributed propulsion. A model-scale experiment is performed with an 8:1 aspect ratio rectangular nozzle that is divided into six passages by five septa. The septa geometries are created by placing plastic inserts within the nozzle. It is found that the noise radiation from the septa nozzle can be significantly lower than that from the baseline rectangular nozzle. The reduction of noise is inferred to be due to the introduction of streamwise vortices in the flow. The streamwise vortices are produced by secondary flow within each passage. Thus, the geometry of the internal passages of the septa nozzle can have a large influence. The flow evolution is profoundly affected by slight changes in the geometry. These conclusions are reached by mostly experimental results of the flowfield aided by brief numerical simulations.

septa nozzle↗

Mechanism for Retrieving Satellites From Orbit

Pair of documents describe mechanism allowing astronaut to capture in extravehicular activity small artificial satellite for retrieval and return to Earth. Mechanism operates by insertion of probe in nozzle of rocket motor on satellite, followed by expansion of inserted probe end to grasp motor inside nozzle and thereby capture satellite. Designed for specific satellite, but operating principle adapted to almost any satellite equipped with rocket motor or possibly used in retrieval of hollow-shaped objects in marine and other salvage operations.

Harwell, W. D.↗

Phase 2 study of improved materials for use on Scout rocket motor nozzles

Nozzle material performance data were obtained, and the feasibility was determined of using new materials on the Scout rocket motor nozzles. Stress and heat transfer analyses were conducted to aid in the selection of optimum materials for nozzle tests. A reimpregnated and graphitized throat insert was fabricated along with two nozzles with ablative throats. The dissection and determining of char and erosion of two nozzles fired on X-259 loaded cases are discussed; one of the nozzles used a graphite phenolic ablative throat insert, and the other unit was a standard X-259 nozzle with a reduced area ATJ graphite throat insert.

Stutzman, R. D.↗

Effects of anode material on arcjet performance

Anodes fabricated from four different materials were tested in a modular arcjet thruster at 1 kW power level on nitrogen/hydrogen mixtures. A two-percent thoriated tungsten anode served as the control. Graphite was chosen for its ease in fabrication, but experienced severe erosion in the constrictor and diverging side. Hafnium carbide and lanthanum hexaboride were chosen for their low work functions but failed due to thermal stress and reacted with the propellant. When compared to the thoriated tungsten nozzle, thruster performance was significantly lower for the lanthanum hexaboride insert and the graphite nozzle, but was slightly higher for the hafnium carbide nozzle. Both the lanthanum hexaboride and hafnium carbide nozzle operated at higher voltages. An attempt was made to duplicate higher performance hafnium carbide results, but repeated attempts at machining a second anode insert were unsuccessful. Graphite, hafnium carbide, and lanthanum hexaboride do not appear viable anode materials for low power arcjet thrusters.

Sankovic, John M.↗

Jet Evolution Visualized and Quantified Using Filtered Rayleigh Scattering

Filtered Rayleigh scattering was utilized as a flow diagnostic in an investigation of a method for enhancing mixing in supersonic jets. The primary objectives of the study were to visualize the effect of vortex generating tabs on supersonic jets, to exact quantitative data from these planar visualizations, and to detect the presence of secondary flows (i.e., streamwise vorticity) generated by the tabs. An injection seeded frequency-doubled Nd:YAG was the light source and a 14 bit Princeton Instruments iodine charge coupled display (ICCD) camera recorded the image through an iodine cell. The incident wave length of the laser was held constant for each flow case so that the filter absorbed unwanted background light, but permitted part of the thermally broadened Rayleigh scattering light to pas through. The visualizations were performed for axisymmetric jets (D=1.9 cm) operated at perfectly expanded conditions for Mach 1.0, 1.5, and 2.0. All data were recorded for the jet cross section at x/D=3. One hundred instantaneous images were recorded and averaged for each case, with a threshold set to eliminate unavoidable particulate scattering. A key factor in these experiments was that the stagnation air was heated such that the expansion of the flow in the nozzle resulted in the static temperature in the jet being equal to the ambient temperature, assuming isentropic flow. Since the thermodynamic conditions of the flow were approximately the same for each case, increases in the intensity recorded by the ICCD camera could be directly attributed to the Doppler shift, and hence velocity. Visualizations were performed for Mach 1.5 and Mach 2.0 jets with tabs inserted at the nozzle exit. The distortion of the jet was readily apparent and was consistent with Mie scattering-based visualizations. Asymmetry in the intensities of the images indicate the presence of secondary flow patterns which are consistent with the streamwise vortices measured using more traditional diagnostics in subsonic jets with the same tab configurations. Because each tab causes shocks to form, the assumption of isentropic flow is not valid for these cases. However, within a reasonable first-order estimation,the intensity across the illuminated plane for these cases can be related to a value combining density and velocity.

Reeder, Mark F.↗

Stresses in dome-shaped shells of revolution with discontinuities at the apex

Asymptotic solutions of Novozhilov's equations of shells of revolution are derived for axisymmetric and first harmonic loadings. The solutions obtained are valid throughout the shallow and nonshallow regions. Stresses in dome shaped shells of revolution with a discontinuity in the form of a circular hole, a circular rigid insert, or a nozzle at the apex have been investigated. Numerical results are obtained for spheres, ellipsoids, and paraboloids, containing a discontinuity under a internal pressure and moment. Curves depicting stress distributions are given. The influence of three types of discontinuity on the stresses of the shells is also given.

Chen, C. H.↗

Mixing ingredients in foam dispenser

Mixing insert built into nozzle blends fluids so that nozzle sprays homogeneous mixture. Simple construction of dispenser makes cleanup easy.

Simpson, W. G.↗

Probes For Measuring Changing Internal Temperatures

Improved thermocouple probes devised for measuring rapidly changing temperatures within layers of solid materials. In original application, layers in question are carbon-cloth phenolic liners in solid-rocket motor nozzles, and probes inserted in layers to various depths of order of 0.5 in. measure changing temperatures in layers during hot-fire tests. Probe concept adapted to measurements of temperatures inside various other layers, materials, and components, including material test specimens.

Hunt, S. B.↗

Acoustical and Flowfield Characterization of a Scaled Tabletop Rocket

An analysis of the acoustical and flowfield environment for the scaled 1-pound-force (lbf) thrust tabletop motor was performed. This tabletop motor from NASA Stennis Space Center Is composed of Plexiglas burning In gaseous oxygen with a graphite insert for the nozzle portion. The nozzle has a throat diameter of 0.2 inch and an exit diameter of 0.38 Inch. With a chamber pressure at 55 pounds per square Inch absolute (psia), a normal shock is formed immediately downstream of the nozzle exit plane as the combustion products exhaust into the ambient at atmospheric pressure. The jet characterization Is based on computational fluid dynamics (CFD) in conjunction with Kirchhoff surface integral formulation and compared with correlations developed for measured rocket noise and a pressure fluctuation scaling (PFS) method. Predictions and comparisons are made for the overall sound pressure levels (OASPL's) and spectral dependence of sound pressure level (SPL). The overall objective of this effort is to develop methods for scaling the acoustic and flowfield environment of rockets with a wide range of thrust (1 lbf to 1 million lbf).

Kandula, Max↗

Wind tunnel supplementary Mach number minimum section insert

A device is described which changes the Mach number capability of a wind tunnel without permanently altering the existing nozzle of the tunnel. An insert is removably attached to the wall of the existing nozzle expansion area thereby creating a second minimum section upstream of the model test section. The added insert may be removed without complicated and expensive changes to the basic wind tunnel. In one embodiment, a removable insert is disposed within wind tunnel nozzle walls with a portion of the flow boundary layer being bled off from the tunnel via passageway and tunnel exit to reduce the extent of separated flow normally occuring upstream of the insert contraction section.

Couch, L. M.↗

Measurements of Fuel Distribution Within Sprays for Fuel-Injection Engines

Two methods were used to measure fuel distribution within sprays from several types of fuel-injection nozzles. A small tube inserted through the wall of an air tight chamber into which the sprays were injected could be moved about inside the chamber. When the pressure was raised to obtain air densities of 6 and 14 atmospheres, some air was forced through the tube and the fuel that was carried with it was separated by absorbent cotton and weighed. Cross sections of sprays from plain, pintle, multiple-orifice, impinging-jets, centrifugal, lip, slit, and annular-orifice nozzles were investigated, at distances of 1, 3, 5, and 7 inches from the nozzles.

Lee, Dana W↗

A Design of Experiments Investigation of Offset Streams for Supersonic Jet Noise Reduction

An experimental investigation into the noise characteristics of a dual-stream jet with four airfoils inserted in the fan nozzle was conducted. The intent of the airfoils was to deflect the fan stream relative to the core stream and, therefore, impact the development of the secondary potential core and noise radiated in the peak jet-noise direction. The experiments used a full-factorial Design of Experiments (DoE) approach to identify parameters and parameter interactions impacting noise radiation at two azimuthal microphone array locations, one of which represented a sideline viewing angle. The parameters studied included airfoil angle-of-attack, airfoil azimuthal location within the fan nozzle, and airfoil axial location relative to the fan-nozzle trailing edge. Jet conditions included subsonic and supersonic fan-stream Mach numbers. Heated jets conditions were simulated with a mixture of helium and air to replicate the exhaust velocity and density of the hot jets. The introduction of the airfoils was shown to impact noise radiated at polar angles in peak-jet noise direction and to have no impact on noise radiated at small and broadside polar angles and to have no impact on broadband-shock-associated noise. The DoE analysis showed the main effects impacting noise radiation at sideline-azimuthal-viewing angles included airfoil azimuthal angle for the airfoils on the lower side of the jet near the sideline array and airfoil trailing edge distance (with airfoils located at the nozzle trailing edge produced the lowest sound pressure levels). For an array located directly beneath the jet (and on the side of the jet from which the fan stream was deflected), the main effects impacting noise radiation included airfoil angle-of-attack and airfoil azimuthal angle for the airfoils located on the observation side of the jet as well and trailing edge distance. Interaction terms between multiple configuration parameters were shown to have significant impact on the radiated noise. The models were shown to adequately describe the sound-pressure levels obtained for a configuration in the center of the design space indicating the models can be used to navigate the design space.

Jet Noise↗

BSM Delta Qualification 2, volume 3, book 2

This report, presented in three volumes, provides the results of a two-motor Delta Qualification 2 program conducted in 1993 to certify the following enhancements for incorporation into booster separation motor (BSM0 flight hardware: vulcanized-in-place nozzle aft closure insulation; new iso-static ATJ bulk graphite throat insert material, adhesive EA9394 for bonding the nozzle throat, igniter grain rod/centering insert/igniter case; deletion of the igniter adapter insulator ring; deletion of the igniter adapter/igniter case interface RTV; and deletion of loctite from igniter retainer plate threads. The enhancements above directly resulted from (1) the BSM total quality management (TQM) team initiatives to enhance the BSM producibility, and (2) the necessity to qualify new throat insert and adhesive systems to replace existing materials that will not be available. Testing was completed at both the component and motor levels. Component testing was accomplished to screen candidate materials (e.g., throat materials, adhesive systems) and to optimize processes (e.g., aft closure insulator vulcanization approach) prior to their incorporation into the test motors. Motor testing--consisting of two motors, randomly selected by USBI's on-site quality personnel from production lot AAY, which were modified to accept the enhancements -- was completed to provide the final qualification of the enhancements for incorporation into flight hardware. Volume 3, Book 2 provides various supporting documentation to the previous volumes with regards to the testing of the two Delta qualification units: data acceptance records, thermal conditioning analysis, igniter adapter thermal flake analysis, laboratory adhesive (EA-9394) qualification report, throat insert thermal/structural analysis, Delta Qualification Nonconformance Reports (NCR's), O-ring seating tests, and interim test report for vulcanization process qualification.

Source record↗

Method and Apparatus for Coupling Space Vehicles

A first space vehicle is attached with a second space vehicle which includes a rocket propulsion nozzle having a combustion chamber upstream from the nozzle throat. Apparatus 10 includes an elongate grappling arm 12 extending from the first space vehicle, a pair of inflatable bladders 16, 18 positioned about the grappling arm for engaging an inner surface of the combustion chamber upon inflation. and a pair of rear bladders 20, 22 positioned about the grappling arm for engaging an inner surface of the nozzle downstream from the combustion chamber upon inflation for aligning the grappling arm and the rocket propulsion nozzle. A pressurized fluid source 24 is provided on the first space vehicle for supplying fluid pressure to the inflatable bladders. and a fluid control valve manifold 30 selectively controls the release of pressurized fluid to the bladders. According to the method of the invention. the grappling arm is inserted into the rocket propulsion nozzle. and the control valves are actuated to first inflate the front bladders and thereby interconnect the grappling arm and the rocket propulsion nozzle. The rear bladders are subsequently inflated to align a central axis of the grappling arm with a central axis of the rocket propulsion nozzle. Inflation of the rear bladders provides an axial reaction load to balance the axial load provided by the front bladders. Attaching the vehicles in space may be controlled from the earth by activating the control valves to inflate the bladders. The cost of attaching space vehicles is significantly reduced by attaching a grappling arm on one vehicle with the existing rocket propulsion nozzle of another vehicle.

Schneider, William C.↗