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Transonic performance of three turbojet nozzle- afterbody configurations
The convoluted nozzle is a conventional refractory metal nozzle extension that is formed with a portion of the nozzle convoluted to show the extendible nozzle within the length of the rocket engine. The convoluted nozzle (CN) was deployed by a system of four gas driven actuators. For spacecraft applications the optimum CN may be self-deployed by internal pressure retained, during deployment, by a jettisonable exit closure. The convoluted nozzle is included in a study of extendible nozzles for the RL10 Engine Derivative 2B for use in an early orbit transfer vehicle (OTV). Four extendible nozzle configurations for the RL10-2B engine were evaluated. Three configurations of the two position nozzle were studied including a hydrogen dump cooled metal nozzle and radiation cooled nozzles of refractory metal and carbon/carbon composite construction respectively.
The aeroacoustic supersonic performance of various internal nozzle geometries is evaluated for shock noise content over a wide range of nozzle pressure ratios. The noise emission of a Mach 1.5 and 2.0 convergent-divergent (C-D) nozzle is measured and compared to convergent nozzles. Comparisons are also made for a Mach 1.5 conical C-D nozzle and a porous plug nozzle. The Mach 1.5 conical C-D nozzle shows a small reduction in shock noise relative to the shock free case of the Mach 1.5 C-D nozzle. The Mach 1.5 C-D nozzle is found to have a wide operating nozzle pressure ratio range around its design point where shock noise remains unimportant compared to the jet mixing noise component. However it is found that the Mach 2 C-D nozzle shows no significant acoustic benefit relative to the convergent nozzle. Results from the porous plug nozzle indicate that shock noise may be completely eliminated, and the jet mixing noise reduced.
The Johns Hopkins University Applied Physics Laboratory (JHU/APL), in support of the NASA Glenn Research Center (NASA GRC), is investigating performance methodologies and system integration issues related to Pulsed Detonation Engine (PDE) nozzles. The primary goal of this ongoing effort is to develop design and performance assessment methodologies applicable to PDE exit nozzle(s). APL is currently focusing its efforts on a common plenum chamber design that collects the exhaust products from multiple PDE tubes prior to expansion in a single converging-diverging exit nozzle. To accomplish this goal, a time-dependent, quasi-one-dimensional analysis for determining the flow properties in and through a single plenum and exhaust nozzle is underway. In support of these design activities, parallel modeling efforts using commercial Computational Fluid Dynamics (CFD) software are on-going. These efforts include both two and three-dimensional as well as steady and time-dependent computations to assess the flow in and through these devices. This paper discusses the progress in developing this nozzle design methodology.
A new variable geometry turbofan nozzle concept is presented with the dual goals of airport noise reduction and high propulsive efficiency at cruise, while employing only a single moving part. The nozzle utilizes a number of curved vanes to function as vortex generators (VGs) during takeoff and initial climb. Streamwise vortices provide an increase in mixing between the jet and external stream, with a resulting decrease in high frequency noise generation and a noise source distribution which is more amenable to airframe-based shielding. Unlike conventional VGs, the vanes are positioned without transverse incidence, and a pressure difference across the surface of each vane is created via an adjacent slot. During high altitude flight, when nozzle efficiency concerns outweigh any preference for jet noise reduction, all slots may be closed through rotation of a slotted ring inside the nozzle. RANS-based numerical analysis is performed to calculate propulsive metrics, determine noise source characteristics and understand various design parameter sensitivities. A new formulation is developed to approximately correct computed noise intensities for any throttle adjustments required to maintain takeoff thrust, and a rough estimate of shielding effectiveness is proposed by means of integration over a spatially distributed noise source. A total of 19 different nozzle geometries are considered in the present study. Results indicate significant noise benefits at takeoff, including a 2 kHz fly-over noise reduction of roughly 2-3 dB, while allowing for less than 15% of the net thrust reduction at supersonic cruise calculated for a fixed-penetration chevron nozzle.
The mechanical design of the boiler plate nacelle and core exhaust nozzle for the QCSEE under the wing engine is presented. The nacelle, which features interchangeable hard-wall and acoustic panels, is to be utilized in the initial engine testing to establish acoustic requirements for the subsequent composite nacelle as well as in the QCSEE over the wing engine configuration.
Engine-nozzle airframe integration at hypersonic speeds was conducted by using a high-speed research aircraft concept as a focus. Recently developed techniques for analysis of scramjet-nozzle exhaust flows provide a realistic analysis of complex forces resulting from the engine-nozzle airframe coupling. By properly integrating the engine-nozzle propulsive system with the airframe, efficient, controlled and stable flight results over a wide speed range.
Recent developments in carbon phenolic ablatives for solid rocket motor nozzles have yielded a pitch precursor carbon fiber offering significant raw material availability and cost saving advantages as compared to conventional rayon precursor material. This paper discusses the results of an experimental program conducted to assess the thermal performance and characterize the thermal properties of pitch precursor carbon phenolic ablatives. The end result of this program is the complete thermal characterization of pitch fabric, pitch mat, hybrid pitch/rayon fabric and pitch mat molding compound. With these properties determined an analytic capability now exists for predicting the thermal performance of these materials in rocket nozzle liner applications. Further planned efforts to verify material performance and analytical prediction procedures through actual rocket motor firings are also discussed.
Several current rocket engine concepts such as the bell-annular tripropellant engine, and the linear aerospike being proposed for the X-33, require unconventional three-dimensional rocket nozzles which must conform to rectangular or sector-shaped envelopes to meet integration constraints. These types of nozzles exist outside the current experience database, therefore, development of efficient design methods for these propulsion concepts is critical to the success of launch vehicle programs. Several approaches for optimizing rocket nozzles, including streamline tracing techniques, and the coupling of CFD analysis to optimization algorithms are described. The relative strengths and weaknesses of four classes of optimization algorithms are discussed: Gradient based methods, genetic algorithms, simplex methods, and surface response methods. Additionally, a streamline tracing technique, which provides a very computationally efficient means of defining a three-dimensional contour, is discussed. The performance of the various optimization methods on thrust optimization problems for tripropellant and aerospike concepts is assessed and recommendations are made for future development efforts.
Tests results at the NASA Langley Research Center, involving a Mach 3.5 pilot quiet tunnel, have shown that laminar-layered nozzle walls improve boundary layer stability and reduce stream disturbance levels caused by eddy Mach wave radiation. This type of wall design is required to obtain transition Reynolds numbers on tests models as high as those previously observed in supersonic flight vehicles. The Mach 3.5 pilot nozzle wall boundary layers were tested for Tollmein-Schlichting and Goertler linear amplification, and, in an analysis of Goertler vortices in two axisymmetric Mach 5 nozzles, transition values were found to vary. These values were applied to several nozzles with similar throat heights but different expansion rates. Among the nozzles included in the study, a flat-wall radial flow nozzle and a proposed rod-wall nozzle were tested. For the highest test unit Reynolds number, it was determined that the nozzle wall surface finish should not exceed 0.3 micron. Oil flow studies have indicated that Goertler vortex disturbances were the dominant mechanism causing transition on the walls of the pilot nozzle.
Efficiency investigations were made on the two-stage turbine from a Mark 25 aerial torpedo to determine the performance of the unit with five different turbine nozzles. The output of the turbine blades was computed by analyzing the windage and mechanical-friction losses of the unit. A method was developed for measuring the change in turbine clearances with changed operating conditions. The turbine was found to be most efficient with a cast nozzle having a sharp-edged inlet to the nine nozzle ports.
Experimental data of the peak axial-velocity decay in a moving airstream are presented for several types of nozzles. The nozzles include a six-tube mixer nozzle of a type considered for reduction of jet-flap interaction noise for externally-blown-flap STOL aircraft. The effect of secondary flow on the core flow velocity decay of a bypass nozzle is also discussed. Tentative correlation equations are suggested for the configurations evaluated. Recommendations for minimizing forward velocity effects on velocity decay and jet-flap interaction noise are made.
Experimental data of the peak axial-velocity decay in a moving airstream are presented for several types of nozzles. The nozzles include a six-tube mixer nozzle of a type considered for reduction of jet-flap interaction noise for externally-blown-flap STOL aircraft. The effect of secondary flow on the core flow velocity decay of a bypass nozzle is also discussed. Tentative correlation equations are suggested for the configurations evaluated. Recommendations for minimizing forward velocity effects on velocity decay and jet-flap interaction noise are made.
Thermal damage to the Space Shuttle Main Engine (SSME) aft manifold Thermal Protection System (TPS) has been observed for flights STS-8 through STS-13. This damaged area is located on the ME2 and ME3 and extends over a region of approximately one square foot. Total failure or burn-through of the TPS could lead to severe thermal damage of the SSME manifold and loss of an engine nozzle necessitating nozzle replacement causing significant schedule delays and cost increases. Thermal damage to the manifold can be defined as a situation where the manifold temperature becomes greater than 1300 F; thereby causing loss of heat treatment in the nozzle. Results of Orbiter/nozzle wind tunnel tests and Hot Gas Facility tests of the TPS are presented. Aerothermal and thermal analysis models for the SSME aft manifold are discussed along with the flight predictions, design trajectory and design environment. Finally, the TPS design concept and TPS thermal response are addressed.
An investigation of the performance of a 16-inch ram jet engine having a single oblique-shock all-external compression inlet designed for a flight Mach number of 1.8, was conducted in the NACA Lewis 8-by 6-foot supersonic wind tunnel. Data were obtained at Mach numbers from 1.5 to 2.0 and angles of attack from 0 degrees to 10 degrees. Three exit nozzles were used; a cylindrical extension of the combustion chamber, a 4 degrees half-angle converging nozzle with a 0.71 contraction ratio, and a graphite converging-diverging nozzle having a 0.71 contraction ratio plus reexpansion to essentially major body diameter.
The configuration and performance of the propulsion system for the hypersonic research vehicle are discussed. A study of the interactions between propulsion and aerodynamics of the highly integrated vehicle was conducted. The hypersonic research vehicle is configured to test the technology of structural and thermal protection systems concepts and the operation of the propulsion system under true flight conditions for most of the hypersonic flight regime. The subjects considered are: (1) research vehicle and scramjet engine configurations to determine fundamental engine sizing constraints, (2) analytical methods for computing airframe and propulsion system components, and (3) characteristics of a candidate nozzle to investigate vehicle stability and acceleration performance.
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