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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 55 records · Page 3

Waste Estimates for a Future Recycling Plant in the US Based Upon AREVA Operating Experience - 13206

Estimates of process and secondary wastes produced by a recycling plant built in the U.S., which is composed of a used nuclear fuel (UNF) reprocessing facility and a mixed oxide (MOX) fuel fabrication facility, are performed as part of a U.S. Department of Energy (DOE) sponsored study [1]. In this study, a set of common inputs, assumptions, and constraints were identified to allow for comparison of these wastes between different industrial teams. AREVA produced a model of a reprocessing facility, an associated fuel fabrication facility, and waste treatment facilities to develop the results for this study. These facilities were divided into a number of discrete functional areas for which inlet and outlet flow streams were clearly identified to allow for an accurate determination of the radionuclide balance throughout the facility and the waste streams. AREVA relied primarily on its decades of experience and feedback from its La Hague (reprocessing) and MELOX (MOX fuel fabrication) commercial operating facilities in France to support this assessment. However, to perform these estimates for a U.S. facility with different regulatory requirements and to take advantage of some technological advancements, such as in the potential treatment of off-gases, some deviations from this experience were necessary. A summary of AREVA's approach and results for the recycling of 800 metric tonnes of initial heavy metal (MTIHM) of LWR UNF per year into MOX fuel under the assumptions and constraints identified for this DOE study are presented. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Design, Development and Operational Experience of Demonstration Facility for Cs-137 Source Pencil Production at Trombay - 13283

Radioactive waste management is a vital aspect of any nuclear program. The commercial feasibility of the nuclear program largely depends on the efficiency of the waste management techniques. One of such techniques is the separation of high yield radio-nuclides from the waste and making it suitable for medical and industrial applications. This will give societal benefit in addition to revenue generation. Co-60, the isotope presently being used for medical applications, needs frequent replacement because of its short half life. Cs-137, the major constituent of the nuclear waste, is a suitable substitute for Co-60 as a radioactive source because of its longer half life (28 years). Indian nuclear waste management program has given special emphasis on utilization of Cs-137 for such applications. In view of this a demonstration facility has been designed for vitrification of Cs-137 in borosilicate glass, cast in stainless steel pencils, to be used as source pencils of 300 Ci strength for blood irradiation. An induction heated metallic melter of suitable capacity has been custom designed for the application and employed for the Cs-137 pencil fabrication facility. This article describes various systems, design features, experiments and resulting modifications, observations and remote handling features necessary for the actual operation of such facility. The layout of the facility has been planned in such a way that the same can be adopted in a hot cell for commercial production of source pencils. (authors)

07 ISOTOPE AND RADIATION SOURCES↗

Operational experience with CW high gradient and high QL cryomodules

The Continuous Electron Beam Accelerator Facility (CEBAF) energy upgrade from 6 GeV to 12 GeV includes the installation of ten new 100 MV cryomodules (80 cavities). The superconducting RF cavities are designed to operate CW at an accelerating gradient of 19.3 MV/m with a QL of 3×107. The RF system employs single cavity control using new digital LLRF controls and 13 kW klystrons. Recently, all of the new cryomodules and associated RF hardware and software have been commissioned and operated in the CEBAF accelerator. Electrons at linac currents up to 10 ?A have been successfully accelerated and used for nuclear physics experiments. This paper reports on the commissioning and operation of the cryomodules and RF system.

Hovater, J. Curt↗

Operations Experience of SNS at 1.4MW and Upgrade Plans for Doubling the Beam Power

In 2018, the SNS begins operation at the design proton beam power of 1.4 MW. This talk will present the critical technical challenges that were overcome in order to take the final step in beam power with a higher than 90% reliability. In addition, the future project of the SNS for doubling the beam power from 1.4 MW to 2.8 MW and construction of second target station will be discussed.

Galambos, John D↗

Crystallization in high level waste (HLW) glass melters: Savannah River Site operational experience

This paper provides a review of the scaled melter testing that was completed for design input to the Defense Waste Processing Facility (DWPF) melter. Testing with prototype melters provided the data to define the DWPF operating limits to avoid bulk (volume) crystallization in the un-agitated DWPF melter and provided the data to distinguish between spinels generated by refractory corrosion versus spinels that precipitated from the HLW glass melt pool. A review of the crystallization observed with the prototype melters and the full-scale DWPF melters (DWPF Melter 1 and DWPF Melter 2) is included. Examples of actual DWPF melter attainment with Melter 2 are given. The intent is to provide an overview of lessons learned, including some example data, that can be used to advance the development and implementation of an empirical model and operating limit for crystal accumulation for a waste treatment and immobilization plant.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

CHESS upgrade with compact undulator magnets: Operating experience and first results

In November 2014 two in-air 1.5 m CHESS Compact Undulator (CCU) magnets built by KYMA S.R.l. were installed in Cornell Electron Storage Ring (CESR) in canted arrangement and after few days of commissioning their regular operation started. CCU magnets are compact, lightweight and cost efficient devices. They have very stable magnetic field integrals independent of deflection parameter value. This feature greatly simplifies the storage ring operation. The CCU concept was developed at Cornell in 2011 and the first 1 m in-vacuum CCU magnet was beam-tested in 2012. The article presents CCU concept and some details of the design. It describes also the layout of CCUs installation in CESR, their performance and characteristics. The current status of operation and future plans are discussed as well. Presently, at CHESS two CCU magnets provide radiation for 5 out of 11 experimental stations.

43 PARTICLE ACCELERATORS↗

Crystallization In High Level Waste (HLW) Glass Melters: Operational Experience From The Savannah River Site

processing strategy for the Hanford Tank Waste Treatment and Immobilization Plant (WTP). The basis of this alternative approach is an empirical model predicting the crystal accumulation in the WTP glass discharge riser and melter bottom as a function of glass composition, time, and temperature. When coupled with an associated operating limit (e.g., the maximum tolerable thickness of an accumulated layer of crystals), this model could then be integrated into the process control algorithms to formulate crystal tolerant high level waste (HLW) glasses targeting higher waste loadings while still meeting process related limits and melter lifetime expectancies. This report provides a review of the scaled melter testing that was completed in support of the Defense Waste Processing Facility (DWPF) melter. Testing with scaled melters provided the data to define the DWPF operating limits to avoid bulk (volume) crystallization in the un-agitated DWPF melter and provided the data to distinguish between spinels generated by K-3 refractory corrosion versus spinels that precipitated from the HLW glass melt pool. This report includes a review of the crystallization observed with the scaled melters and the full scale DWPF melters (DWPF Melter 1 and DWPF Melter 2). Examples of actual DWPF melter attainment with Melter 2 are given. The intent is to provide an overview of lessons learned, including some example data, that can be used to advance the development and implementation of an empirical model and operating limit for crystal accumulation for WTP. Operation of the first and second (current) DWPF melters has demonstrated that the strategy of using a liquidus temperature predictive model combined with a 100 °C offset from the normal melter operating temperature of 1150 °C (i.e., the predicted liquidus temperature (TL) of the glass must be 1050 °C or less) has been successful in preventing any detrimental accumulation of spinel in the DWPF melt pool, and spinel has not been observed in any of the pour stream glass samples. Spinel was observed at the bottom of DWPF Melter 1 as a result of K-3 refractory corrosion. Issues have occurred with accumulation of spinel in the pour spout during periods of operation at higher waste loadings. Given that both DWPF melters were or have been in operation for greater than 8 years, the service life of the melters has far exceeded design expectations. It is possible that the DWPF liquidus temperature approach is conservative, in that it may be possible to successfully operate the melter with a small degree of allowable crystallization in the glass. This could be a viable approach to increasing waste loading in the glass assuming that the crystals are suspended in the melt and swept out through the riser and pour spout. Additional study is needed, and development work for WTP might be leveraged to support a different operating limit for the DWPF. Several recommendations are made regarding considerations that need to be included as part of the WTP crystal tolerant strategy based on the DWPF development work and operational data reviewed here. These include: Identify and consider the impacts of potential heat sinks in the WTP melter and glass pouring system; Consider the contributions of refractory corrosion products, which may serve to nucleate additional crystals leading to further accumulation; Consider volatilization of components from the melt (e.g., boron, alkali, halides, etc.) and determine their impacts on glass crystallization behavior; Evaluate the impacts of glass REDuction/OXidation (REDOX) conditions and the distribution of temperature within the WTP melt pool and melter pour chamber on crystal accumulation rate; Consider the impact of precipitated crystals on glass viscosity; Consider the impact of an accumulated crystalline layer on thermal convection currents and bubbler effectiveness within the melt pool; Evaluate the impact of spinel accumulation on Joule heating of the WTP melt pool; and Include noble metals in glass melt experiments because of their potential to act as nucleation sites for spinel crystallization.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Molten Salt Loop Operational Experience and Test Campaigns in FY24

The Facility to Alleviate Salt Technology Risks (FASTR) at the US Department of Energy (DOE) Oak Ridge National Laboratory (ORNL) was developed to demonstrate technology for high-temperature chloride salt systems (Figure 1). FASTR is primarily constructed using alloy C-276 and is designed to operate at temperatures of up to 725°C. The facility is loaded with 250 kg of NaCl-KCl-MgCl 2 salt. This salt provides a relevant test environment for de-risking technology while avoiding the costs and hazards associated with beryllium-based or uranium-bearing salts. The facility’s major components include a centrifugal pump for salt circulation, an air-based heat exchanger to reject heat, a suite of instrumentation, and trace heating to prevent salt freezing. The salt was purified in 2020 and 2022, and the pumped loop first operated in December 2022. FASTR is a unique US capability for high-temperature molten halide salt testing. FASTR’s scale, co located purification system, and relatively large power (465 kW) differentiates it from other testing systems. Furthermore, access to the DOE-supported facility and efficient communication of results— which are generally disseminated publicly—distinguish FASTR as being broadly significant throughout the molten salt reactor community. FASTR is similar to ORNL’s Liquid Salt Test Loop (LSTL), although FASTR contains chloride-based salt instead of the fluoride-based salt (LiF-NaF-KF) found in LSTL. Furthermore, FASTR is approximately 2× larger than LSTL in terms of pipe size and length, power, salt volume, flow rate, and number of thermocouples. The LSTL first operated in 2016. At the end of FY23, there was a suspected gas leak in the LSTL that halted operation. At the start of FY24, a leak in the LSTL pump’s tank gas space was confirmed. Because the gas-space leak prevented operation of LSTL, FY24 efforts were focused on operation of FASTR. This report summarizes the progress made during FY24 in support of the DOE Office of Nuclear Energy (DOE-NE) work package, AT-24OR070202 Salt Loop and Capability for Testing Sensors and Off Gas Components.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Operational experience with the Proto-DUNE NP02 and NP04 large volume liquid argon cryostats and their cryogenic systems at CERN

The far Detector of the Deep Underground Neutrino Experiment (DUNE) will be housed in several large volume (about 12.500 m$^{3}$) liquid argon cryostats. The design principle of these large cryostats, and of the cryogenic system belonging to them, are investigated through the design, construction and operation of a series of prototype installations.The Neutrino Platform 02 (NP02) and 04 (NP04) cryostats, placed at CERN, contain DUNE proto-type detectors, each of them housed in an about 600 m$^{3}$ liquid argon bath. These cryostats, based on the membrane cryostat principle, and their cryogenic systems have been designed according to the DUNE principle. Measurements performed in these test stands shall confirm the foreseen heat loads into the cryostat systems entering via its walls, via detector cabling and via the cold electronics, shall confirm the low temperature gradient over the active detector volume and shall certify the liquid argon purification principle.This paper introduces the requirements for the NP02 and NP04 cryostats and their cryogenic systems, describes the design principle applied to these two systems and gives an overview of the different modes in which the two systems have been operating. The experimental results are presented and discussed, and “lessons learned” for future installations are dawn.

43 PARTICLE ACCELERATORS↗

25+2 poles, 4.3 T wiggler at BMIT – 7 years operational experience

The research program at the Biomedical Imaging and Therapy (BMIT) Facility at the Canadian Light Source (CLS) required a unique radiation source that would provide a wide beam fan with high critical energy and high dose rates. A superconductive wiggler was the only practical solution that could be installed inside the CLS ring. Design requirements were defined in 2005 [1-2]. The wiggler, optimized for a 3 GeV ring, was to match operating parameters of an equivalent hard X-ray source on a 6 GeV ring. Manufacturing started in 2006 and the wiggler was installed in November of 2007 [3-5]. Several modifications to external hardware and to the power supplies’ controls were implemented to address the air leaks into the He space and to provide the ability to change the field of the wiggler during normal operation without affecting other research groups. The original burst disk and pressure relief valves were replaced with commercial units. Most of the buna O-rings were replaced with metal O-rings, helping to provide air-tightness of external connections. Over the years, the nominal, no-load temperatures went up by 0.3 K at the LHe space and up by 4 K at the 50 K shield space due to deterioration of thermal links and insulation, resulting from thermal cycling and vibrations generated by cryo-coolers. In October of 2014 the wiggler went through major maintenance to improve the thermal links operation, to improve the LHe transfer line connection, to install additional heaters to mitigate potential ice growth, and to provide a separate exhaust path for the rupture disk port.

43 PARTICLE ACCELERATORS↗

ATRIUM{sup TM} 11 operating experience

AREVA NP developed the ATRIUM{sup TM}11 BWR fuel assembly to address the industry need for substantial improvements in fuel reliability and economic performance. The product development effort initially consisted of analytical design assessments and out-of-pile testing of prototype fuel assemblies and components. An integral component of the development project is a comprehensive in-pile demonstration program designed to fully exercise the new fuel assembly under a variety of operating conditions and to provide performance measurements of new design features. Fuel vendors, reactor operators, and regulators have successfully relied upon irradiation feedback derived from in-pile demonstration programs to safely introduce new features in reload quantities. The primary ATRIUM{sup TM} 11 in-pile demonstration program consists of 40 lead fuel assemblies (LFA) operating among five BWR reactors globally, covering the range of operational regimes and licensing environments necessary to confirm reload applications for the product. Since the initial irradiation in 2012, multiple pool-side inspection examinations have been performed. The inspection activities primarily focused on the new design features; including the spacer, fuel rod array, upper tie plate and fuel channel. These inspections have resulted in the collection of a substantial set of visual images, dimensional measurements, and performance feedback that are of general interest to the industry. Results from the inspections are compared to the database for existing products and to predetermined acceptance criteria. This paper provides details of the global in-pile demonstration program and the characteristics of the LFAs. Results of the inspection campaigns will be presented, including a summary of the technical assessment of specific new design features and the overall performance of the ATRIUM{sup TM} 11 product. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Operational experience and R&D results using the Google Cloud for High-Energy Physics in the ATLAS experiment

The ATLAS experiment at CERN relies on a Worldwide Distributed Computing Grid infrastructure to support its physics program at the Large Hadron Collider. ATLAS has integrated cloud computing resources to complement its Grid infrastructure and conducted an R&D program on Google Cloud Platform. These initiatives leverage key features of commercial cloud providers: lightweight configuration and operation, elasticity and availability of diverse infrastructures. Here this paper examines the seamless integration of cloud computing services as a conventional Grid site within the ATLAS workflow management and data management systems, while also offering new setups for interactive, parallel analysis. It underscores pivotal results that enhance the on-site computing model and outlines several R&D projects that have benefited from large-scale, elastic resource provisioning models. Furthermore, this study discusses the impact of cloud-enabled R&D projects in three domains: accelerators and AI/ML, ARM CPUs and columnar data analysis techniques.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗

Operational Experience and Development of a Reliability Model for the ATR Demineralizer System (Slides)

The Advanced Test Reactor (ATR) is a light water reactor with aluminum clad driver fuel. Strict limits are implemented on pH, conductivity, and filterable solids to assure the performance of the driver fuel limit corrosion of the primary coolant system (PCS) pressure boundary components. A bypass demineralizer system is used to maintain PCS coolant within allowable bands for each of the aforementioned variables. Unlike many other reactors, the ATR does not have a filtration system. As such, failure of ion exchange resin in the bypass demineralizer can defeat the purpose of the system and result in high filterable solids in the PCS. Power operations with high filterable solids is prohibited by a technical safety requirement. This paper discusses recent failures of the ATR bypass demineralizer system. The testing and analysis done to deduce the cause of the failures is covered, as well as short term mitigative steps that were taken. To prevent the likelihood of future issues, historical data from the ATR and industry is used to develop a reliability model of the ATR bypass demineralizer system. Evidence of radiolytic decomposition of ion exchange resin was found in the cause investigation. As such, special attention is given to ion exchange resin failure due to high radiation environments. The reliability model is used to develop the ATR testing and maintenance program. Specifically, limits on resin service life are discussed.

21 - SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLAN↗

Operation experience of p-Carbon polarimeter in RHIC

The spin physics program in Relativistic Heavy Ion Collider (RHIC) requires fast polarimeter to monitor the polarization evolution on the ramp and during stores. Over past decade, the polarimeter has evolved greatly to improve its performance. These include dual chamber design, monitoring camera, Si detector selection (and orientation), target quality control, and target frame modification. The preamp boards have been modified to deal with the high rate problem, too. The ultra thin carbon target lifetime is a concern. Simulations have been carried out on the target interaction with beam. Modification has also been done on the frame design. Extra caution has been put on RF shielding to deal with the pickup noises from the nearby stochastic cooling kickers. This paper summarizes the recent operation performance of this delicate device.

43 PARTICLE ACCELERATORS↗

Saltstone Facility Operating Experience with Mega-Vault Disposal Units - 19497

The Saltstone Production Facility (SPF) has been treating low-level waste aqueous salt solution at the Savannah River Site (SRS) since 1990. Salt solutions are transferred from a large-volume, underground storage tank via underground waste transfer line into the SPF. The waste is received into one of two receipt tanks and then transferred to a twin-shaft mixer where dry feeds are introduced to create a fresh grout slurry. The grout exits the mixer into a hold tank, which has a residence time of approximately two minutes. The slurry is then pumped via peristaltic pump through a grout transfer line to one of several disposal units in the Saltstone Disposal Facility (SDF). The transfer line length varies from 0.4 km to 0.8 km depending on disposal location. With the salt disposal mission at SRS accelerating via the operation of the Modular Caustic Side Solvent Extraction (MCU) facility and the anticipated startup of the Salt Waste Processing Facility (SWPF), it is important that the SPF and SDF operate with minimal outage time and maximum facility availability. To this end, the design of the newest disposal units has incorporated the benefits of commercially available cylindrical concrete tank design on a very large scale to maximize economies of scale. This new design has been placed into radioactive service and the initial operational data will be compared with previous disposal operations along with an overview of how disposal unit design has significantly evolved since the initial construction in the early 1990's. Additionally, several processing facility modifications have either been implemented or developed in recent years to improve operating reliability and ensure facility availability once the SWPF becomes the primary waste generator providing feed for the SPF. These modifications, the issues driving their development, and an assessment of their effectiveness will also be discussed. (author)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

The Ricor K508 cryocooler operational experience on Mars

The Mars Science Laboratory (Curiosity) landed successfully on Mars on August 5, 2012, eight months after launch. The chosen landing site of Gale Crater, located at 4.5 degrees south latitude, 137.4 degrees east longitude, has provided a much more benign environment than was originally planned for during the critical design and integration phases of the MSL Project when all possible landing sites were still being considered. The expected near-surface atmospheric temperatures at the Gale Crater landing site during Curiosity's primary mission (1 Martian year or 687 Earth days) are from −90°C to 0°C. However, enclosed within Curiosity's thermal control fluid loops the Chemistry and Mineralogy (CheMin) instrument is maintained at approximately +20°C. The CheMin instrument uses X-ray diffraction spectroscopy to make precise measurements of mineral constituents of Mars rocks and soil. The instrument incorporated the commercially available Ricor K508 Stirling cycle cryocooler to cool the CCD detector. After several months of brushing itself off, stretching and testing out its subsystems, Curiosity began the exploration of the Mars surface in October 2012. The CheMin instrument on the Mars Science Laboratory (MSL) received its first soil sample from Curiosity on October 24, and successfully analyzed its first soil sample. After a brief review of the rigorous Ricor K508 cooler qualification tests and life tests based on the original MSL environmental requirements this paper presents final pre-launch instrument integration and testing results, and details the operational data of the CheMin cryocooler, providing a snapshot of the resulting CheMin instrument analytical data.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗