STS-59 Endeavour Space Radar Lab I Antenna Installed on Pallet
Footage shows the installation of the Space Radar Lab I Antenna onto the Endeavour Orbiter.
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MSFC Optical Test Pallet
Several mirror technology development programs have been initiated by Marshall Space Flight Center (MSFC) in support of the Next Generation Space Telescope (NGST) program. The goal is to advance the technology for producing 0.5-2.0 m class, ultra light-weight (<15 kg/sq m) mirrors that can be operated at or near 35 K. The NGST Mirror System Demonstrators (NMSDs) consist of a 1.6 m glass-on-composite mirror from Composite Optics Incorporated (COI) and a 2.0 m glass-on-actuators-on-composite mirror from the University of Arizona. The Subscale Beryllium Mirror Demonstrator (SBMD) is a 0.5 m beryllium mirror from Ball Aerospace. These mirrors require cryogenic surface figure and radius of curvature testing in order to verify their performance in the operational environment predicted for the NGST. An optical testing capability has been developed at the X-Ray Calibration Facility (XRCF) at MSFC. This paper will describe the optical test goals, the optical testing system design, the test instrumentation, and the test system performance as used for SBMD & NMSD cryogenic testing.
Hadaway, James B.↗
Orbiting Retrievable Far and Extreme Ultraviolet Spectrometer - Shuttle Pallet Satellite (ORFEUS-SPAS)
The objective of the ORFEUS mission is to launch a deployable/retrievable astronomical platform and obtain ultraviolet spectra for both astrophysically interesting sources and the intervening interstellar medium. Also, the IMAX cameras will obtain footage of both the Shuttle and the ORFEUS-SPAS satellite during the deployment/retrieval operations phase of the ORFEUS-SPAS mission.
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Passive Thrust Oscillation Mitigation for the CEV Crew Pallet System
The Crew Exploration Vehicle (CEV) was intended to be the next-generation human spacecraft for the Constellation Program. The CEV Isolator Strut mechanism was designed to mitigate loads imparted to the CEV crew caused by the Thrust Oscillation (TO) phenomenon of the proposed Ares I Launch Vehicle (LV). The Isolator Strut was also designed to be compatible with Launch Abort (LA) contingencies and landing scenarios. Prototype struts were designed, built, and tested in component, sub-system, and system-level testing. The design of the strut, the results of the tests, and the conclusions and lessons learned from the program will be explored in this paper.
Sammons, Matthew↗
Lunar Pallet Lander (LPL): Detailed Overview of the NASA Robotic Lander Concept
No abstract available
Moore, Joshua↗
Mission Design for the Lunar Pallet Lander
Due to lighting conditions, the program decided to only fly to the north pole in June 2022 and south pole in December 2022. Starting with the June 2022 landing sites at the north pole, a trajectory scan was run for one landing per day for the latitudes from 85 up to 88 degrees at 0.5 degree increments. Each landing site was at lunar dawn, which determined the landing site’s longitude as described in the previous section. The results of the June 2022 scan showed that LPL had the capability to reach a landing site at least once per day for the region examined as see in in Figure 12. There appears to be a correlation between the landing site’s altitude and the propellant remaining above the lander’s FPR, Figure 13. This is most likely due to the >10 km altitude constraint at SRM burnout. This constraint was applied to keep the lander high above the lunar terrain to avoid mountains, but can be relaxed when the full terrain data is added. Figure 12. June 2022 Nominal Usable Propellant Remaining vs Landing Date/time Similarly, the December 2022 landing sites were run showing that LPL was also capable of reaching a landing site at the Moon at least once per day. Figure 14 shows the results of the December scan, however, there were 3 landing sites that LPL could not reach. Two were very low in altitude (-5 and -4 km in altitude), which looking at the altitude trends in Figure 15, indicates that these sites may not be feasible with the current mission design. It may be possible to achieve the low altitude landing sites by lowering the SRM burnout altitude constraint, but that requires detailed terrain modeling, planned for a future phase of the analysis. The third non-reachable landing site is most likely due to an optimization error, as its altitude was high enough, at -2 km, that it should not have been a problem for the lander to arrive there. More analysis is required to verify this observation.
Craig, Scott↗
Guidance and Navigation Design Trades for the Lunar Pallet Lander
No abstract available
Anzalone, Evan↗
Thermal Design and Qualification Testing of the Ka-Band Radar Interferometer (KaRIn) Instrument Thermal Pallets
UNKNOWN
Somawardhana, Ruwan P.↗
The Super Lightweight Interchangeable Carrier (SLIC) Project
The Super Lightweight Interchangeable Carrier (SLIC) Grant consists of two separate but related phases. The first phase of this grant was conducted under a separate Institute for Scientific Research, Inc. (ISR) subcontract to FMW Composite Systems, Inc., of Bridgeport, West Virginia. FMW conducted early design and engineering associated with the future development of a stronger and lighter Space Shuttle carrier pallet. This improved pallet is intended to support the next and last planned Shuttle servicing mission for the on-orbit Hubble Space Telescope (HST). The salient characteristics of this carrier are increased performance, together with significantly reduced mass. As the next servicing mission is the last planned upgrade mission for the HST, this lighter and stronger pallet will enable greater payload delivery to the HST, potentially increasing the servicing mission effectiveness and science lifetime of the telescope. The second phase of this grant, conducted by ISR, consisted of a data systems study to exploit further the potential of the HST servicing pallet for other space missions, specifically for application of semi-permanent placement of science payloads on the International Space Station (ISS). As in the case of the HST, a lightweight and more rigid pallet could be employed to increase science return for the ISS. A data systems study intended to complement the current ISS s Institutional data system holds the potential of increasing the science return for data efficiency, just as the lightweight pallet serves to increase payload mass efficiency.
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Simulation of an experiment pointing system for the space shuttle
The pointing and control of experiments during sortie missions are examined from the standpoint of accuracy and performance. The effect of gimbal characteristics, pallet stiffness, and variation in the servo control loop are described. Simulation results are shown for a number of pointing options under the disturbing influences of man motion, thruster firings, and experiment operations. One option of particular interest is the suspended pallet which offers the possibility of high accuracy pointing of very large payloads without using conventional gimbals. The pallet is suspended within the payload bay by nonrigid attachments such as springs, thereby isolating experiments from most shuttle disturbances. Control moment gyros apply torques directly to the pallet to maintain pointing accuracy within the arc second range. Spring torques constrain shuttle attitude so thruster operation is not required. The suspended pallet approach will meet the base stability requirements of any sortie experiment and offers the possibility of a standardized low weight, low cost alternative to gimbaled mounts.
Nicaise, P. D.↗
Modified Fittings Enhance Industrial Safety
Kennedy Space Center is not only home to one of the largest buildings in the world - the massive Vehicle Assembly Building - it also hosts a number of one-of-a-kind facilities. The more than 30-mile-long campus has witnessed every launch from the Space Shuttle Launch Pad, as well as many homecomings at the Shuttle Landing Facility. Just as important, the Space Station Processing Facility (SSPF) has seen each element of the International Space Station (ISS) that passes through Kennedy before it goes into orbit. The SSPF is where ISS components are checked, tested, and adjusted before being packed into the Space Shuttle for transport. In an environment like the SSPF - spanning 457,000 square feet of processing areas, operational control rooms, laboratories, logistics areas, and office space - large workstands and equipment used to support the processing of ISS components need to be moved around the facility. One of the devices employed for this task is an air pallet. An air pallet moves on cushions of air instead of wheels. Compressed air inflates the cushions underneath the pallet and is then expelled through exhaust holes. This forms a thin film of air between the cushions and the floor, lifting the platform off the floor and making it easy to move the heavy workstands, equipment, and ISS components. Concerned with the safety of the connections on the pressurized air hoses used for the air pallets, engineers at Kennedy modified an existing commercial cam and groove fitting to control the air supply hose in the event of an accidental release of a pressurized hose. This modification prevented the hose from detaching and, propelled by compressed air, striking workers or equipment. "At the time, these were not available on commercial coupling halves, so NASA made a modification and then put them into use. If a worker were to accidentally try to remove a pressurized hose from the pallet, it no longer rapidly separated, and it safely relieved the pressure," says Paul Schwindt, an engineer at Kennedy who together with Alan Littlefield, also an engineer at Kennedy, designed the modification.
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Investigation of the thermal control of instruments mounted in the Space Shuttle cargo bay
Results are presented for an investigation intended to examine the orbital averaged thermal response of a number of instruments, each being representative of a class of scientific instrumentation, when they are individually mounted on pallets and operated in the cargo bay of the Shuttle. The discussion covers mainly the Shuttle Orbiter thermal models, the solar viewing instrument, and the high-energy instrument. One approach to thermal insulation of smaller instruments is to provide a thermal canister insulated from the cargo bay and equipped with variable conductance heat pipes. Two approaches are proposed for larger instruments. One approach is to provide a thermal curtain across the top of the pallet which shields the pallet cavity from direct sunlight, while the second approach is to provide a fluid system to transfer heat from a specified location on an instrument to either a space viewing radiator on the pallet or instrument or the orbiter cooling system. These thermal control design concepts represent several ideas for standard reusable thermal control systems.
Bartoszek, J. T.↗
Cargo-Positioning System for Next-Generation Spacecraft
A report discusses a proposed system for mounting loaded pallets in the cargo bay of a next-generation space-shuttle-like spacecraft, such that the center of mass of the cargo would lie within a 1-in. (2.54-cm) cube that would also contain the center of mass of the spacecraft. The system would include (1) an algorithm for planning the locations of the pallets, given the geometric and weight properties of the pallets, and the geometric restrictions of the cargo bay; (2) quick-connect/quick-disconnect mounting mechanisms similar to those now used on air hoses; (3) other mounting mechanisms, comprising mostly spring-loaded pins, in a locking subsystem that would prevent shifting of the pallets under load; and (4) mechanisms for performing fine position adjustments to satisfy the center-of-mass requirement. The position- adjusting mechanisms would be motor-driven lead-screw mechanisms in groups of three - one for positioning each pin of the locking subsystem along each of three mutually perpendicular coordinate axes. The system also would include a triple-threaded screw that would provide compensation for thermal expansion or contraction of the spacecraft.
Holladay, Jon↗
Tethered Space Satellite-1 (TSS-1): Wound About a Bolt
In the early 1990's US and Italian scientists collaborated to study the electrodynamics on a long tether between two satellites as it moved through the electrically charged portion of Earth's atmosphere called the ionosphere. Potential uses for the electrical current induced in the long wire include power and thrust generation for a satellite, momentum exchange, artificial gravity, deployment of sensors or antennas, and gravity-gradient stabilization. The Tethered Space Satellite (TSS) was a first-of-its-kind experiment with long tethers in space. It consisted of a satellite with science experiments attached to a 12.5 mile long, very thin (0.10 inch diameter) copper wire assembly wound around a spool in the deployer reel mechanism. The whole mechanism sits on a pallet that is installed into the Shuttle bay. At an altitude of 160 nautical miles above earth, the satellite would be deplodeployed from the Shuttle bay by raising it on a boom facing away from Earth. Once cleared of the bay, the deployer mechanism would slowly feed out the 12-plus miles of tether. Scientific data would be collected throughout the operation, after which the satellite would be reeled back in. A receiver spool to catch the 12.5 mile tether as it was being unwound by the deployer reel mechanism was set up to do the system-level test of deployer real mechanism prior to installing the loaded pallet into the Shuttle bay. The system level tests were required before the pallet could be installed into the Space Shuttle cargo bay. A few months before flight, the system level tests, including unreeling and reeling the tether, were completed at Kennedy Space Center (KSC) and the TSS payload was installed onto the Spacelab pallet. Some of this testing equipment was then shipped back to the contractor, Martin Marietta. Integration with the Shuttle began. Systems-level load analyses, which cannot be run until all information about each payload is finalized, was run in parallel with the physical integration of the hardware into the Shuttle payload bay. An analysis, called Coupled loads analysis, incorporates any updates to the model due to system level tests of all the different payloads, and any changes that were found during integration. Engineering analysis examines the worst case scenarios for the loads the hardware will see. The two times during the mission where the dynamic loads are the worst were 1) the first 10-second portion of Shuttle lift off, and 2) a 2-second time during landing when the landing gears hit the ground. The coupled loads analysis using the final verification loads showed that a single bolt attaching the deployer reel mechanism to the support structure had a "negative margin" - which is an indication that it might fail - during touch down. Hardware certification rules do not allow for hardware to fly with negative margins. A structural failure of one payload could have serious or catastrophic consequences to other payloads, or may significantly damage the Orbiter. The issue had to be resolved before the flight.
O'Connor, Brian↗
Tethered Space Satellite-1 (TSS-1): Technical Roundabouts
In the early 1990's US and Italian scientists collaborated to study the electrodynamics of dragging a satellite on a tether through the electrically charged portion of Earth's atmosphere called the ionosphere. An electrical current induced in the long wire could be used for power and thrust generation for a satellite. Other tether uses include momentum exchange, artificial gravity, deployment of sensors or antennas, and gravity-gradient stabilization for satellites. Before the Tethered Space Satellite (TSS-1), no long tether had ever been flown, so many questions existed on how it would actually behave. The TSS consisted of a satellite with science experiments attached to a 12.5 mile long, very thin (0.10 inch diameter) copper wire assembly wound around a spool in the deployer reel mechanism. With the Space Shuttle at an altitude of 160 nautical miles above earth, the satellite was to be deployed by raising it from the Shuttle bay on a boom facing away from Earth. Once cleared of the bay, the deployer mechanism was to slowly feed out the 12-plus miles of tether. Scientific data would be collected throughout the operation, after which the satellite would be reeled back in. Pre-flight testing system level tests involved setting up a tether receiver to catch the 12.5 mile tether onto another reel as it was being unwound by the deployer reel mechanism. Testing only the reel mechanism is straightforward. This test becomes more complicated when the TSS is mounted on the flight pallet at Kennedy Space Center (KSC). The system level tests must be passed before the pallet can be installed into the Space Shuttle cargo bay. A few months before flight, the TSS payload had been integrated onto the Spacelab pallet and system level tests, including unreeling and reeling the tether, had been successfully completed. Some of this testing equipment was then shipped back to the contractor Martin Marietta. Systems-level load analyses, which cannot be run until all information about each payload is finalized, was run in parallel with the physical integration of the hardware into the Shuttle payload bay. The coupled loads analysis, as it is called, incorporates any updates to the model due to system level tests, and any changes that were found during integration. The coupled loads analysis revealed that a single bolt attaching the deployer reel mechanism to the support structure had a "negative margin" - which is an indication that it might fail during operation. Hardware certification rules do not allow for hardware to fly with negative margins, so this issue had to be resolved before the flight. Since there is conservatism in engineering analysis, there is an option to "waive" the margin requirement, and fly the experiment as is. On the other hand, a structural failure of one payload could have serious or catastrophic consequences to other payloads and possibly the mission. Minor design changes or fixes might be feasible within the payload bay prior to launch. Any major design changes that required the spooling test to validate the hardware, or for the pallet to be removed, would cause TSS not to be ready for the Shuttle launch.
O'Connor, Brian↗
Design analysis of levitation facility for space processing applications
Containerless processing facilities for the space laboratory and space shuttle are defined. Materials process examples representative of the most severe requirements for the facility in terms of electrical power, radio frequency equipment, and the use of an auxiliary electron beam heater were used to discuss matters having the greatest effect upon the space shuttle pallet payload interfaces and envelopes. Improved weight, volume, and efficiency estimates for the RF generating equipment were derived. Results are particularly significant because of the reduced requirements for heat rejection from electrical equipment, one of the principal envelope problems for shuttle pallet payloads. It is shown that although experiments on containerless melting of high temperature refractory materials make it desirable to consider the highest peak powers which can be made available on the pallet, total energy requirements are kept relatively low by the very fast processing times typical of containerless experiments and allows consideration of heat rejection capabilities lower than peak power demand if energy storage in system heat capacitances is considered. Batteries are considered to avoid a requirement for fuel cells capable of furnishing this brief peak power demand.
Frost, R. T.↗
Shuttle Experimental Radar for Geological Exploration (SERGE); antenna and integration concept definition study
The baseline configuration defined has the SERGE antenna panel array mounted on the OFT-2 pallet sufficiently high in the bay that negligible amounts of radiation from the beam are reflected from orbiter surfaces into the shuttle payload bay. The array is symmetrically mounted to the pallet along the array long dimension with the pallet at the center. It utilizes a graphite epoxy trusswork support structure. The antenna panels are of SEASAT engineering model design and construction. The antenna array has 7 panels and a 7-way naturally tapered coax corporate feed system. The performance of the system is predicted to exceed 33 db gain, have -15 db sidelobes in the E-plane and even lower in the H-plane, and have and E-plane beamwidth less than 2.2 deg, all within performance specification. The primary support structure is predicted to exceed the specified greater than 25 hertz fundamental frequency, although individual panels will have hertz fundamental frequency.
Kierein, J. W.↗